Atlas Copco HB Series Manuals

Manuals and User Guides for Atlas Copco HB Series. We have 2 Atlas Copco HB Series manuals available for free PDF download: Safety And Operating Instructions Manual

Atlas Copco HB Series Safety And Operating Instructions Manual (72 pages)

Hydraulic Breakers

Brand: Atlas Copco | Category: Construction Equipment | Size: 3 MB

Table of Contents
3
Introduction
7
- About These Safety and Operating Instructions
  7
Safety Instructions
9
- Signal Words
  9
- Qualification
  10
- Intended Use
  10
- Use Other than Intended
  10
- Protective Equipment
  10
- Transport, Precautions
  11
- Hydraulic Installation, Precautions
  11
- Special Parts, Precautions
  11
  - HP-Accumulator
    11
  - Piston Accumulator
    11
- Media/Consumables, Precautions
  12
- Explosion and Fire, Precautions
  12
- Electrical Shock, Precautions
  12
- Falling Stones, Precautions
  13
- Emissions, Precautions
  13
- Handling Machines, Precautions
  13
- Repair, Precautions
  13
- Changes to the Hydraulic Attachment, Precautions
  13
- Environmental Pollution, Precautions
  14
Overview
15
- Equipment Description
  15
- Function
  16
- Signs / Labels
  17
  - Name Plate
    17
  - Labels
    18
- Signs
  18
- Applications
  18
- Guarantee
  18
- Removing the Packaging
  19
- Scope of Delivery
  19
Transport
20
Installation
22
- Media/Consumables
  22
  - Mineral Hydraulic Oil
    22
  - Non-Mineral Hydraulic Oil
    22
  - Grease
    22
  - Gas
    22
- Manufacturing the Adapter Plate
  23
- Installing the Adapter Plate
  23
- Attaching the Hydraulic Attachment to the Carrier
  24
  - Mechanical Mounting Aspects
    24
  - Making the Hydraulic Connections
    25
- Removing the Hydraulic Attachment from the Carrier
  27
  - Dismantling the Hydraulic Connections
    27
  - Mechanical Disassembly
    27
- Removing the Adapter Plate
  27
- Dustprotector
  28
  - Removal
    28
  - Installation
    28
- Working Tool
  29
  - Selecting the Right Working Tool
    29
  - Installation
    30
  - Removal
    31
Operation
32
- Preparations before Starting
  32
- Switching the Hydraulic Breaker on and off
  33
- Functional Test
  33
- Correct Operation
  33
  - Working Angle
    33
  - Advance
    34
  - Impact Time
    34
  - High Ambient Temperature
    34
  - Low Ambient Temperature
    34
- Prohibited Operation
  35
  - Lifting/Transporting
    35
  - Impacting
    35
  - Moving Objects
    35
  - Levering
    35
  - Blank Firing of the Working Tool
    36
  - Cylinder End Positions
    36
- Working with Safety Equipment
  37
  - Underwater Applications
    37
  - Usage in Tunnels
    37
  - Hot Applications
    37
- Autocontrol System
  37
  - Autocontrol in Daily Use
    37
  - Autocontrol in Special Applications
    37
- Startselect System Autostart/Autostop
  38
  - Switching between Autostart/Autostop
    38
- Poweradapt
  40
Maintenance
41
Troubleshooting
59
Repair
63
- Sending in the Hydraulic Attachment for Repairs
  63
Storage
64
- Hydraulic Breaker
  64
- Working Tool
  65
- Grease Cartridges
  65
Disposal
66
- Hydraulic Breaker
  66
- Hydraulic Hoses
  66
- Hydraulic Oil
  66
- Chisel Paste and Grease Cartridges
  66
Technical Specifications
67
- Noise Declaration Statement
  67
EC Declaration of Conformity (EC Directive 2006/42/EC)
69

Atlas Copco HB Series Safety And Operating Instructions Manual (72 pages)

Hydraulic breakers

Brand: Atlas Copco | Category: Construction Equipment | Size: 3 MB

Table of Contents
3
Introduction
7
About These Safety and Operating Instructions
7
Safety Instructions
8
Signal Words
8
Qualification
9
Intended Use
9
Use Other than Intended
9
Protective Equipment
10
Carrier, Precautions
10
Transport, Precautions
10
Hydraulic Installation, Precautions
11
Special Parts, Precautions
11
HP-Accumulator
11
Piston Accumulator
11
Media/Consumables, Precautions
12
Explosion and Fire, Precautions
12
Electrical Shock, Precautions
13
Falling Stones, Precautions
13
Emissions, Precautions
13
Handling Machines, Precautions
14
Repair, Precautions
14
Changes to the Hydraulic Attachment, Precautions
14
Environmental Pollution, Precautions
15
Overview
16
Function
16
Signs / Labels
17
Name Plate
17
Labels
17
Signs
17
Applications
18
Guarantee
18
Removing the Packaging
18
Scope of Delivery
18
Transport
19
Transport Using a Crane
20
Transport Using a Forklift Truck
20
Transport Using a Truck
21
Installation
22
Media/Consumables
22
Non-Mineral Hydraulic Oil
22
Grease
22
Gas
22
Mineral Hydraulic Oil
22
Manufacturing the Adapter Plate
22
Installing the Adapter Plate
23
Attaching the Hydraulic Attachment to the Carrier
24
Mechanical Mounting Aspects
24
Making the Hydraulic Connections
24
Removing the Hydraulic Attachment from the Carrier
27
Dismantling the Hydraulic Connections
27
Mechanical Disassembly
27
Removing the Adapter Plate
27
Dustprotector
28
Removal
28
Installation
28
Working Tool
29
Selecting the Right Working Tool
29
Installation
30
Removal
31
Operation
32
Initial Operation and Operation after Long Storage
32
Preparations before Starting
33
Switching the Hydraulic Breaker on and off
33
Functional Test
34
Correct Operation
34
Working Angle
34
Advance
35
Impact Time
35
High Ambient Temperature
35
Low Ambient Temperature
35
Prohibited Operation
36
Lifting/Transporting
36
Impacting
36
Moving Objects
36
Levering
36
Blank Firing of the Working Tool
37
Cylinder End Positions
37
Working with Safety Equipment
38
Underwater Applications
38
Usage in Tunnels
38
Hot Applications
38
Autocontrol System
38
Startselect System Autostop/Autostart
39
Poweradapt
40
Maintenance
41
Maintenance Schedule
42
Depressurising the Hydraulic System
43
Cleaning
44
Preparations
44
Procedure
44
Lubrication
44
Checking the Lubricant Film
44
Automatic Lubrication
45
Replacing the Lubricant Cartridge
45
Contilube ® II Operation
45
Manual Lubrication
46
Chisel Paste Filling Device
46
Checking the Tensioning Bolts
47
Checking the Working Tool
47
Checking the Retainer Bars
48
Checking the Percussion Piston Impact Surface
48
Checking the Wear Bushes and Impact Ring
49
Checking and Cleaning the Dustprotector System
50
Piston Accumulator
51
Checking the Pressure in the Piston Accumulator
51
Release the Pressure from the Piston Accumulator
52
Filling/Topping up the Piston Accumulator
52
HP-Accumulator
53
Visual Check
53
Checking the Fastening Screws
53
Checking the Gas Pressure
53
Checking the Hydraulic Lines
54
Checking and Cleaning the Hydraulic Oil Filter
54
Checking the Adapter Plate and the Breaker Box for Cracks And/Or Wear
54
Checking the Adapter Plate Bolts for Wear
55
Bolt Connections/Tightening Torques
56
Troubleshooting
58
The Hydraulic Breaker Does Not Start
58
Hydraulic Breaker Operates too Slowly
59
Impact Force too Low
59
Impact Rate too High and Impact Force too Low
60
Oil Leaks from Ports "P" und "T
60
Oil Escapes between the Cylinder Cover and the Cylinder
60
Oil Escapes from Parts of the Hydraulic Breaker Installation (Connecting Fittings, Hoses Etc.)
60
Oil Escapes from the Working Tool
60
Oil Escapes from the High Pressure Accumulator
60
Oil or Grease Escapes from the Contilube ® II
61
Operating Temperature too High
61
Pressure Line "P" Flails Violently
61
Repair
62
Sending in the Hydraulic Attachment for Repairs
62
Storage
63
Hydraulic Breaker
63
Short Storage
63
Long Storage
63
How to Proceed after more than Twelve Months' Storage
63
Working Tool
64
Grease Cartridges
64
Disposal
65
Hydraulic Breaker
65
Hydraulic Hoses
65
Hydraulic Oil
65
Chisel Paste and Grease Cartridges
65
Technical Specifications
66
Noise Declaration Statement
67
EC Declaration of Conformity (EC Directive 2006/42/EC)
68

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Atlas Copco HB Series Safety And Operating Instructions Manual (72 pages)

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Atlas Copco HB Series Safety And Operating Instructions Manual (72 pages)

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