Atlas Copco HB 2500 DP Hydraulic Breaker Manuals

Manuals and User Guides for Atlas Copco HB 2500 DP Hydraulic Breaker. We have 1 Atlas Copco HB 2500 DP Hydraulic Breaker manual available for free PDF download: Safety And Operating Instructions Manual

Atlas Copco HB 2500 DP Safety And Operating Instructions Manual (72 pages)

Hydraulic breakers

Brand: Atlas Copco | Category: Construction Equipment | Size: 3 MB

Table of Contents
3
Introduction
7
About These Safety and Operating Instructions
7
Safety Instructions
8
Signal Words
8
Qualification
9
Intended Use
9
Use Other than Intended
9
Protective Equipment
10
Carrier, Precautions
10
Transport, Precautions
10
Hydraulic Installation, Precautions
11
Special Parts, Precautions
11
HP-Accumulator
11
Piston Accumulator
11
Media/Consumables, Precautions
12
Explosion and Fire, Precautions
12
Electrical Shock, Precautions
13
Falling Stones, Precautions
13
Emissions, Precautions
13
Handling Machines, Precautions
14
Repair, Precautions
14
Changes to the Hydraulic Attachment, Precautions
14
Environmental Pollution, Precautions
15
Overview
16
Function
16
Signs / Labels
17
Name Plate
17
Labels
17
Signs
17
Applications
18
Guarantee
18
Removing the Packaging
18
Scope of Delivery
18
Transport
19
Transport Using a Crane
20
Transport Using a Forklift Truck
20
Transport Using a Truck
21
Installation
22
Media/Consumables
22
Non-Mineral Hydraulic Oil
22
Grease
22
Gas
22
Mineral Hydraulic Oil
22
Manufacturing the Adapter Plate
22
Installing the Adapter Plate
23
Attaching the Hydraulic Attachment to the Carrier
24
Mechanical Mounting Aspects
24
Making the Hydraulic Connections
24
Removing the Hydraulic Attachment from the Carrier
27
Dismantling the Hydraulic Connections
27
Mechanical Disassembly
27
Removing the Adapter Plate
27
Dustprotector
28
Removal
28
Installation
28
Working Tool
29
Selecting the Right Working Tool
29
Installation
30
Removal
31
Operation
32
Initial Operation and Operation after Long Storage
32
Preparations before Starting
33
Switching the Hydraulic Breaker on and off
33
Functional Test
34
Correct Operation
34
Working Angle
34
Advance
35
Impact Time
35
High Ambient Temperature
35
Low Ambient Temperature
35
Prohibited Operation
36
Lifting/Transporting
36
Impacting
36
Moving Objects
36
Levering
36
Blank Firing of the Working Tool
37
Cylinder End Positions
37
Working with Safety Equipment
38
Underwater Applications
38
Usage in Tunnels
38
Hot Applications
38
Autocontrol System
38
Startselect System Autostop/Autostart
39
Poweradapt
40
Maintenance
41
Maintenance Schedule
42
Depressurising the Hydraulic System
43
Cleaning
44
Preparations
44
Procedure
44
Lubrication
44
Checking the Lubricant Film
44
Automatic Lubrication
45
Replacing the Lubricant Cartridge
45
Contilube ® II Operation
45
Manual Lubrication
46
Chisel Paste Filling Device
46
Checking the Tensioning Bolts
47
Checking the Working Tool
47
Checking the Retainer Bars
48
Checking the Percussion Piston Impact Surface
48
Checking the Wear Bushes and Impact Ring
49
Checking and Cleaning the Dustprotector System
50
Piston Accumulator
51
Checking the Pressure in the Piston Accumulator
51
Release the Pressure from the Piston Accumulator
52
Filling/Topping up the Piston Accumulator
52
HP-Accumulator
53
Visual Check
53
Checking the Fastening Screws
53
Checking the Gas Pressure
53
Checking the Hydraulic Lines
54
Checking and Cleaning the Hydraulic Oil Filter
54
Checking the Adapter Plate and the Breaker Box for Cracks And/Or Wear
54
Checking the Adapter Plate Bolts for Wear
55
Bolt Connections/Tightening Torques
56
Troubleshooting
58
The Hydraulic Breaker Does Not Start
58
Hydraulic Breaker Operates too Slowly
59
Impact Force too Low
59
Impact Rate too High and Impact Force too Low
60
Oil Leaks from Ports "P" und "T
60
Oil Escapes between the Cylinder Cover and the Cylinder
60
Oil Escapes from Parts of the Hydraulic Breaker Installation (Connecting Fittings, Hoses Etc.)
60
Oil Escapes from the Working Tool
60
Oil Escapes from the High Pressure Accumulator
60
Oil or Grease Escapes from the Contilube ® II
61
Operating Temperature too High
61
Pressure Line "P" Flails Violently
61
Repair
62
Sending in the Hydraulic Attachment for Repairs
62
Storage
63
Hydraulic Breaker
63
Short Storage
63
Long Storage
63
How to Proceed after more than Twelve Months' Storage
63
Working Tool
64
Grease Cartridges
64
Disposal
65
Hydraulic Breaker
65
Hydraulic Hoses
65
Hydraulic Oil
65
Chisel Paste and Grease Cartridges
65
Technical Specifications
66
Noise Declaration Statement
67
EC Declaration of Conformity (EC Directive 2006/42/EC)
68

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Atlas Copco HB 2500 DP Safety And Operating Instructions Manual (72 pages)

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