Atlas Copco Dynapac F2500W Manuals

Manuals and User Guides for Atlas Copco Dynapac F2500W. We have 1 Atlas Copco Dynapac F2500W manual available for free PDF download: Manual

Atlas Copco Dynapac F2500W Manual (356 pages)

Paver Finisher

Brand: Atlas Copco | Category: Construction Equipment | Size: 13 MB

Table of Contents
3
Preface
11
General Safety Instructions
12
Laws, Guidelines, Accident Prevention Regulations
12
Safety Signs, Signal Words
13
Danger
13
Warning
13
Caution
13
Note
13
Other Supplementary Information
13
Warnings
14
Prohibitive Symbols
16
Protective Equipment
17
Environmental Protection
18
Fire Prevention
18
Additional Information
19
CE Identification and Declaration of Conformity
20
Guarantee Conditions
20
Residual Risks
21
Sensibly Predictable Incorrect Usage
22
A Correct Use and Application
23
B Vehicle Description
25
Application
25
Description of Assemblies and Functions
26
Vehicle
27
Construction
27
Danger Zones
31
Safety Devices
32
Technical Data, Standard Configuration
34
Dimensions (All Dimensions in MM)
34
Allowed Angle of Rise and Slope
35
Permissible Approach Angle
35
Turning Circle
35
Weights F2500W (All Weights in T)
36
Performance Data F2500W
37
Travel Drive/Traction Unit
38
Engine F2500W
38
Hydraulic System
38
Material Compartment (Hopper)
39
Material Transfer
39
Material Distribution
39
Screed Lifting Device
40
Electrical System
40
Permissible Temperature Ranges
40
Location of Instruction Labels and Identification Plates
41
Warning Signs
44
Information Signs
47
CE Marking
49
Instructive Symbols, Prohibitive Symbols, Warning Symbols
50
Danger Symbols
51
Further Warnings and Operating Instructions
52
Identification Label for the Paver Finisher (41)
54
Engine Type Plate
55
Standards
56
Continuous Sound Pressure F2500W, Cummins QSB 6.7-C173
56
Operating Conditions During Measurement
56
Measuring Point Configuration
56
Vibration Acting on the Entire Body
57
Vibrations Acting on Hands and Arms
57
Electromagnetic Compatibility (EMC)
57
C12 Transportation
59
Safety Regulations for Transportation
59
Transportation on Low-Bed Trailers
60
Preparations
60
Securing the Load
62
Prepare the Low-Bed Trailer
62
Driving Onto the Low-Bed Trailer
63
Lashing Equipment
64
Loading
65
Preparing the Vehicle
66
Securing the Load
67
Securing at the Front and at the Sides
67
Step 1: Fasten Lashing Chains at the Front
67
Step 2: Fasten Lashing Chains at the Side
67
Securing at the Rear - Screed with Side Board
68
Securing at the Rear - Screed Without Side Board
69
Step 1: Fasten Lashing Straps
69
Step 2: Fasten Lashing Chains
69
After Transportation
70
Protective Roof (O)
71
Transportation
73
Preparations
73
Driving Mode
75
Loading by Crane
76
Towing
79
Safely Parking the Vehicle
81
Lifting the Vehicle with Hydraulic Lifts, Lifting Points
82
D12 Operation
83
Safety Regulations
83
Controls
85
Operating Panel
85
Remote Control
116
Operation
121
Operating Elements on the Paver Finisher
121
Control Elements on the Operator's Control Station
121
Protective Roof (O)
122
Ladder
124
Storage Space
124
Control Platform, Moveable (O)
125
Control Platform Lock (O)
126
Operating Panel
127
Service Brake ("Foot Brake") (O)
128
Protective Cabin (O)
129
Windscreen Wiper
130
Emergency Actuation Control Platform, Movable
131
Seat Console
132
Driver's Seat, Type I
133
Fuse Box
135
Batteries
136
Main Battery Switch
136
Hopper Transport Safeguard
137
Screed Lock, Mechanical (O)
137
Screed Lock, Hydraulic (O)
138
Paving Thickness Indicator
139
Auger Lighting (O)
140
Engine Compartment Lighting (O)
140
LED Working Light (O)
141
Watt Spotlight (O)
142
Camera (O)
142
Auger Height Adjustment Ratchet (O)
143
Auger Height Indicators
143
Sensor Rod / Sensor Rod Extension
144
Manual Separator Fluid Spray (O)
146
Separator Fluid Spraying System (O)
147
Conveyor Limit Switches - PLC Version
148
Conveyor Limit Switches - Conventional Version
149
Ultrasonic Auger Limit Switches (Left and Right) - PLC Version
150
Ultrasonic Auger Limit Switches (Left and Right) - Conventional Version
151
Volt / 12 Volt Sockets (O)
152
Pressure Control Valve for Screed Charging/Relieving
153
Pressure Control Valve for Paving Stop with Relieving
153
Manometer for Screed Charging/Relieving
153
Central Lubrication System (O)
154
Screed Eccentric Adjustment
155
Push Roller Crossbar, Adjustable
156
Fire Extinguisher (O)
157
First-Aid Kit (O)
157
Rotary Beacon (O)
158
Fuelling Pump (O)
159
Illuminated Balloon (O)
160
Installation and Operation
161
Maintenance
162
Replacing the Lamp
162
Truck Assist (O)
163
D42 Mode of Operation
165
Preparing for Operation
165
Required Devices and Aids
165
Before Starting Work (in the Morning or When Starting Paving)
167
Check List for the Machine Operator
167
Starting the Paver Finisher
170
Before Starting the Paver Finisher
170
Normal" Starting
170
External Starting (Starting Aid)
172
After Starting
175
Observe Indicator Lamps
177
Engine Coolant Temperature Check (1)
177
Battery Charge Indicator (2)
177
Oil Pressure Indicator Lamp for the Diesel Engine (3)
177
Preparation for Transportation
179
Driving and Stopping the Paver Finisher
181
Preparations for Paving
182
Separator Fluid
182
Screed Heater System
182
Direction Marks
183
Loading/Conveying Material
185
Starting for Paving
187
Checks During Paving
188
Paver Function
188
Quality of the Layer
188
Paving with "Screed Control at Paver Finisher Stop" and "Screed Charging/Relieving
189
General
189
Screed Charging/Relieving
191
Screed Control with Paver Finisher Stop / in Paving Operation (Screed Stop / Floating Stop / Floating Paving)
191
Screed Control with Paver Finisher Stop - Floating Stop with Relief
193
Adjusting the Pressure
193
Set Pressure for Screed Charging or Relieving
193
Setting Pressure for Screed Control with Paver Finisher Stop - Floating Stop with Relief
195
Interrupting/Terminating Operation
197
During Breaks in Paving (E.g. Delay Due to Material Trucks)
197
During Extended Interruptions (E.g. Lunch Break)
197
When Work Is Finished
199
Malfunctions
200
Error Code Query for Engine
200
Output of Numerical Code
202
Error Codes
204
Problems During Paving
211
Malfunctions on the Paver Finisher or Screed
213
E12 Set-Up and Modification
217
Special Notes on Safety
217
Distribution Auger
218
Height Adjustment
218
Grain Sizes up to 16 MM
218
Grain Sizes > 16 MM
218
Mechanical Height Adjustment of the Auger
219
Auger Extension
220
Mounting Extension Parts
221
Mounting the Material Shaft and Auger Extension
221
Mounting the Outer Auger Bearing
222
Mounting the Auger End Bearing
223
Auger Extension Chart
224
Auger Upgrading, Working Width 3.14M
226
Auger Upgrading, Working Width 3.78M
226
Auger Upgrading, Working Width 4.42M
226
Auger Upgrading, Working Width 5.06M
227
Auger Upgrading, Working Width 5.70M
227
Material Shaft, Hinged
228
Hopper Scraper
229
Offsetting the Screed
230
Levelling
231
Slope Controller
231
Mounting the Sensor Arm
232
Mounting the Grade Control System
232
Setting up the Sensor Arm
233
Big Ski 9 M, Big Ski 13 M
234
Mounting the Big Ski Bracket on the Crossbeam
236
Mounting the Swivel Arms
237
Mounting the Centre Element
238
Extending the Big Ski
239
Mounting the Sensor Bracket
240
Mounting and Aligning the Sensors
241
Mounting the Distributor Box
242
Connection Diagram
243
Levelling Shoe 6M, 9M
244
Limit Switch
246
Auger Limit Switches (Left and Right) - Mounting the Conventional Version
246
Screed
247
Electrical Connections
247
Machine Operation Without Remote Control / Side Board
248
F10 Maintenance
249
Notes Regarding Safety
249
F23 Maintenance Review
251
Maintenance Review
251
F32 Maintenance - Conveyor
253
Maintenance - Conveyor
253
Maintenance Intervals
255
Points of Maintenance
256
Chain Tension, Conveyor (1)
256
Conveyor Deflectors / Conveyor Plates (3)
259
F40 Maintenance - Auger Assembly
261
Maintenance - Auger Assembly
261
Maintenance Intervals
263
Outer Auger Bearing (1)
263
Auger Planetary Gear (2)
263
Gearbox Bolts
264
Check Tightening (6)
264
Mounting Screws - Outer Auger Bearing Check Tightening (7)
271
Auger Blade (8)
272
F51 Maintenance - Engine Assembly
273
Maintenance - Engine Assembly
273
Maintenance Intervals
275
Points of Maintenance
278
Engine Fuel Tank (1)
278
Engine Lube Oil System (2)
279
Engine Fuel System (3)
282
Engine Air Filter (4)
284
Engine Cooling System (5)
286
Engine Drive Belt (6)
288
F60 Maintenance - Hydraulic System
289
Maintenance - Hydraulic System
289
Maintenance Intervals
291
Hydraulic Oil Tank (1)
291
High-Pressure Filter (3)
291
Pump Distribution Gear (4)
292
Bleeder
292
Hydraulic Hoses (5)
292
Auxiliary Flow Filter (6)
292
F72 Maintenance - Travel Drive, Steering
305
Maintenance - Travel Drive, Steering
305
Maintenance Intervals
307
Planetary Gear (1)
307
Drive Wheels (2)
308
Replacing/Dismantling and Installing the Wheels
311
Air Pressure Table
313
Pressures for Equipment Bandag on Michelin XHA
313
Pressures for Equipment Michelin XGC / Techking ETGC
313
Lubrication Points (3)
315
Steering
315
F82 Maintenance - Electrical System
317
Maintenance - Electrical System
317
Maintenance Intervals
319
Points of Maintenance
320
Batteries (1)
320
Recharging the Batteries
321
Electrical Fuses / Relays (3)
322
Fuses in Terminal Box (B)
323
Relays in Terminal Box (C)
325
Relays in Operating Panel (D)
327
Relays in the Engine Compartment (E)
328
F90 Maintenance - Lubricating Points
329
Maintenance - Lubricating Points
329
Maintenance Intervals
330
Points of Maintenance
331
Central Lubrication System (1)
332
Bearing Points (2)
335
F100 Tests, Stopping
337
Tests, Checks, Cleaning, Stopping
337
Maintenance Intervals
338
General Visual Inspection
338
Check that the Bolts and Nuts Fit Firmly
338
Inspection by an Expert
339
Cleaning
340
Cleaning the Hopper
341
Cleaning the Conveyor and Auger
341
Preserving the Paver Finisher
342
Shutdowns for up to 6 Months
342
Shutdowns Lasting from 6 Months to 1 Year
342
Recommissioning the Machine
342
Environmental Protection, Disposal
343
Environmental Protection
343
Disposal
343
Bolts - Torques
344
Fine Metric Threads - Strength Class 8.8 / 10.9 / 12.9
345
Lubricants and Operating Substances
347
Optional Assemblies
348
Capacities
350
Lubricant Specifications
351
Engine
351
Cooling System
351
Hydraulic System
351
Pump Distribution Gear
351
Travel Drive Planetary Gear
352
Auger Drive Planetary Gear Type a
352
Auger Box Type a
352
Auger Bevel Gear Type B
352
Grease
352
Hydraulic Oil
353

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Atlas Copco Dynapac F2500W Manual (356 pages)

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