ASV PT-80 Manuals

Manuals and User Guides for ASV PT-80. We have 2 ASV PT-80 manuals available for free PDF download: Service Manual, Operation And Maintenance Manual

ASV PT-80 Service Manual

ASV PT-80 Service Manual (146 pages)

Rubber Track Loader

Brand: ASV | Category: Compact Loader | Size: 13 MB

Table of Contents

Table of Contents
5
1 Product Safety

9
- Chapter Overview
  9
- Safety Messages
  9
- Information Messages
  9
- Basic Precautions
  9
  - Safety Labels
    9
  - Protective Equipment
    10
  - Entering and Exiting
    10
  - Lifting
    10
  - Hot Fluids and Components
    10
  - Corrosion Inhibitor
    10
  - Batteries
    10
  - Pressurized Items
    10
- Repair
  11
- Asbestos Information
  12
- Machine Labels and Decals
  12
2 Technical Specifications

15
- Specifications (PT-80)
  15
  - Engine
    15
  - Transmission
    15
    
    Charge Pump
    15
    
    Drive Pumps
    15
- Drive Motors
  15
- Pilot Controls
  15
- Auxiliary Pump
  15
- Lift Arm Control Valve
  15
- Specifications (PT-70)
  16
  - Engine
    16
  - Transmission
    16
    
    Charge Pump
    16
    
    Drive Pumps
    16
- Drive Motors
  16
- Pilot Controls
  16
- Auxiliary Pump
  16
- Lift Arm Control Valve
  16
- Oil Cooler
  16
3 Circuit Diagrams

17
- Chapter Overview
  17
- Hydraulic Charge Circuit
  17
- Hydraulic Auxiliary Circuit
  18
- Hydraulic Drive Circuit
  19
- Lift Arm Control Valve
  20
- Hydraulic Pilot Generation Solenoid Block
  21
- Electrical Attachment Outlet
  22
- Drive Control (Line Routing)
  23
- Lift Arm Control (Line Routing)
  24
4 Maintenance

25
- Chapter Overview
  25
- Personal Safety
  25
- Lift-Arm Brace
  25
- Tilt-Up Cab
  26
- Jacking Procedure
  26
- Grease Fittings
  27
- Undercarriages
  27
- Track Tension
  28
- Drive Sprocket Rollers
  29
- Track Removal
  30
- Track Installation
  32
- Air Cleaner
  34
- Fuel Filter
  35
- Water Separator
  35
- Accessory Belt Tension
  36
- Fan Belt Removal/Installation
  37
- A/C Belt Removal/Installation
  37
- Engine Oil/Filter Change
  38
- Engine Oil Specifications
  39
- Oil Level Check
  39
- Hydraulic Fluid/Filter Change
  40
- Radiator/Oil Cooler (Cleaning)
  41
- Engine (Cleaning)
  41
- Case Drain Filter
  42
- Fuse Panel
  42
5 Machine Controls and Instrumentation

45
- Chapter Overview
  45
- Machine Controls
  45
- Drive Control
  45
- Throttle
  45
- Switches
  46
6 Operator Enclosure

47
- Chapter Overview
  47
- Personal Safety
  47
- Machine Preparation
  47
- Removal & Installation
  47
  - Door Gas Spring
    47
    
    Removal Procedure
    48
  - Pillar Switch Panels
    48
    
    Removal Procedure
    49
  - Gauge Clusters (MP-2)
    49
  - Side Panels/Gauges (MP-1)
    50
    
    Removal Procedure
    50
  - Seat
    51
    
    Removal Procedure
    51
  - Interior Side Panel, LT (MP-2)
    51
    
    Removal Procedure
    52
  - Interior Side Panel, RT (MP-2)
    52
    
    Removal Procedure
    53
  - Lap Bar Assist Gas Spring
    53
7 Chassis and Fuel Tank

55
- Chapter Overview
  55
- Personal Safety
  55
- Machine Preparation
  55
- Removal & Installation
  55
  - Fuel Sending Unit
    55
    
    Installation Procedure
    56
  - Fuel Tank
    56
  - Footwell
    58
    
    Removal Procedure
    59
  - Foot Throttle Assembly
    59
  - Hood Assembly
    59
    
    Installation Procedure
    60
8 Radiator and Oil Cooler

61
- Chapter Overview
  61
- Personal Safety
  61
  - Machine Preparation
    61
  - Removal & Installation
    61
    
    Fan Guard
    61
    
    Fan & Shroud
    62
    
    Removal Procedure
    62
    
    Installation
    63
    
    Radiator/Oil Cooler
    63
    
    Removal
    63
    
    Removal Procedure
    63
Hydraulic Reservoir

65
- Chapter Overview
  65
- Personal Safety
  65
- Machine Preparation
  65
- Removal & Installation
  65
  - Removal Procedure
    71
  - Installation Procedure
    72
  - Suction Screen
    72
- 10 Lift-Arm/Drive Controls
  
  73
  - Chapter Overview
    73
  - Machine Preparation
    73
  - Personal Safety
    73
  - Removal & Installation
    73
    
    Joystick
    74
    
    Installation
    75
    
    Lift Arm Float Magnet
    75
    
    Removal
    75
    
    Installation
    76
    
    Lift Arm Control Valve
    76
    
    Removal
    76
11. Hydraulic Pumps/Motors

77
- Chapter Overview
  77
- Personal Safety
  77
- Machine Preparation
  77
- Removal & Installation
  77
- Charge Pump
  77
- Auxiliary Pump
  79
- Tandem Drive Pump
  80
- Drive Motor
  82
12 Engine

85
- Chapter Overview
  85
- Personal Safety
  85
- Removal & Installation
  85
  - Battery
    85
  - Exhaust System
    86
  - Air Cleaner
    88
    
    Removal Procedure
    89
  - Engine
    89
13 Undercarriage

93
- Chapter Overview
  93
- Personal Safety
  93
- Machine Preparation
  93
- Removal & Installation
  93
- 15" Idler Wheel (PT-80)
  93
  - Removal Procedure
    95
  - Removal & Service Procedure
    95
  - Idler Hub
    100
14 Lift-Arm Components

105
- Chapter Overview
  105
- Personal Safety
  105
- Machine Preparation
  105
- Removal & Installation
  105
  - Lift Cylinder
    105
  - Bucket/Tilt Cylinder
    107
15 Quick Attach

111
- Chapter Overview
  111
- Personal Safety
  111
- Machine Preparation
  111
- Removal & Installation
  111
  - Locking Pin
    111
16 Hydraulic Component Service

115
- Chapter Overview
  115
- Personal Safety
  115
- Disassembly & Assembly
  115
  - Hydraulic Cylinder
    115
  - Drive Motor (Brake Portion)
    120
  - Drive Motor (Motor Portion)
    122
  - Drive Pump (Drive Relief Valves)
    123
    
    Disassembly & Adjustment
    123
    
    Posi-Power Relief Valve
    124
  - Drive Pump
    124
  - Auxiliary Pump
    128
Hydraulic Pressure/Flow

131
- Chapter Overview
  131
- Personal Safety
  131
- Contamination Inspection
  131
  - Charge Pressure Check & Adjust
    131
  - Lift Arm Pressure Check
    134
  - Drive Pressure Check
    134
    
    Troubleshooting
    135
  - Auxiliary Flow Test
    136
    
    18. Troubleshooting
    139
- Chapter Overview
  139
- Personal Safety
  139
- Visual Inspection
  139
- Engine/Machine Troubleshooting
  141
19 Lubricant and Fuel Specifications

143
- Chapter Overview
  143
- General Torque Specifications
  145

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ASV PT-80 Operation And Maintenance Manual

ASV PT-80 Operation And Maintenance Manual (72 pages)

Brand: ASV | Category: Compact Loader | Size: 4 MB

Table of Contents

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