User Manuals: ASV R-50 Compact Track Loader

Manuals and User Guides for ASV R-50 Compact Track Loader. We have 1 ASV R-50 Compact Track Loader manual available for free PDF download: Service & Repair Manual

ASV R-50 Service & Repair Manual (83 pages)

Brand: ASV | Category: Compact Loader | Size: 5 MB

Table of Contents
2
Product Safety
4
Chapter Overview
4
Safety Messages
4
Information Messages
4
Basic Precautions
4
Safety Signs
4
Protective Equipment
5
Mounting and Dismounting
5
Lifting
5
Hot Fluids and Parts
5
Corrosion Inhibitor
5
Batteries
5
Pressurized Items
5
Repair
6
Work Tools
6
Asbestos Information
7
Machine Labels and Decals
7
Product ID Number
7
Machine Label and Decal Examples
8
Technical Specifications
10
Specifications
10
Engine
10
Transmission
10
Drive Motors
10
Control Handles
10
Auxiliary Pump
10
Loader Valve
10
Cooler
10
System Diagrams
12
Chapter Overview
12
Filtering and Cooling System
12
Auxiliary Circuit System (RC-50)
13
Drive Loop System (RC-50)
14
Auxiliary Circuit System (R-50)
15
Drive Loop System (R-50)
16
Machine Controls and Instrumentation
18
Chapter Overview
18
Machine Controls
18
Loader Control
18
Drive Control
18
Throttle
18
Dash Panel
18
Gauge/Warning Light Panel
19
Operator Enclosure Disassembly
20
Chapter Overview
20
Personal Safety
20
Machine Preparation
20
Preliminary Checkout
20
Operator Enclosure Disassembly and Assembly Procedures
20
Light Bar Removal and Installation
20
Light Bar Removal
20
Light Bar Installation
21
Ignition Switch Removal and Installation
21
Ignition Switch Removal
21
Ignition Switch Installation
22
Console Gauge/Warning Panel Removal and Installation
23
Console Gauge Removal
23
Console Gauge Installation
23
Lap Bar Gas Assist Spring Removal and Installation
24
Lap Bar Gas Assist Spring Removal
24
Lap Bar Gas Assist Spring Installation
24
Chassis Disassembly and Assembly Procedures
26
Chapter Overview
26
Personal Safety
26
Machine Preparation
26
Preliminary Checkout
26
Seat Removal and Installation
26
Seat Removal
26
Seat Installation
27
Fuel Sending Unit Removal and Installation
27
Fuel Sending Unit Removal
27
Fuel Sending Unit Installation
28
Radiator/Oil Cooler Disassembly
30
Chapter Overview
30
Personal Safety
30
Machine Preparation
30
Preliminary Checkout
30
Radiator/Oil Cooler Disassembly and Assembly Procedures
30
Fan Guard Removal and Installation
30
Fan Guard Removal
31
Fan Guard Installation
31
Radiator/Cooler Removal and Installation
31
Radiator/Cooler Removal
31
Radiator/Cooler Installation
33
Hydraulic Reservoir Disassembly
36
Chapter Overview
36
Personal Safety
36
Machine Preparation
36
Preliminary Checkout
36
Hydraulic Reservoir Disassembly and Assembly Procedures
36
Filter Assembly Removal and Installation
36
Filter Manifold Removal
37
Access Cover Removal and Installation
37
Access Cover Assembly Removal
37
Access Cover Assembly Installation
38
Reservoir Gauge Removal and Installation
38
Reservoir Gauge Removal
38
Reservoir Gauge Installation
39
Suction Screen Removal and Installation
39
Suction Screen Removal
40
Suction Screen Installation
40
Hydraulic Reservoir Cleaning Procedures
41
Hydraulic Reservoir Cleaning
41
Loader/Transmission Controls Disassembly
42
Chapter Overview
42
Personal Safety
42
Machine Preparation
42
Preliminary Checkout
42
Loader/Transmission Controls Disassembly and Assembly Procedures
42
Joystick Removal and Installation
42
Joystick Removal
42
Joystick Installation
44
Loader Float Magnet Removal and Installation
45
Loader Float Magnet Removal
45
Loader Float Magnet Installation
47
Loader Valve Removal and Installation
48
Loader Valve Removal
48
Loader Valve Installation
50
Chapter Overview
52
Personal Safety
52
Machine Preparation
52
Preliminary Checkout
52
Auxiliary Gear Pump Removal and Installation
52
Auxiliary Gear Pump Removal
52
Tandem Pump Removal and Installation
54
Tandem Pump Removal
54
Tandem Pump Installation
55
Pump Drive Coupler Removal and Installation
56
Pump Drive Coupler Removal
56
Pump Drive Coupler Installation
57
Undercarriage Disassembly and Assembly
58
Chapter Overview
58
Personal Safety
58
Machine Preparation
58
Preliminary Checkout
58
Undercarriage Disassembly and Assembly Procedures
58
Wheel Removal
59
Sprocket Roller Removal and Installation
60
Track Removal and Installation
60
Track Removal
61
Track Installation
62
Sprocket Bearing Removal
63
Sprocket Bearing Plate Removal
63
Sprocket Removal and Installation
64
Sprocket Removal
64
Drive Motor Removal and Installation
65
Loader Disassembly and Assembly
66
Chapter Overview
66
Personal Safety
66
Machine Preparation
66
Preliminary Checkout
66
Loader Disassembly and Assembly Procedures
66
Lift Cylinder/Tilt Cylinder Removal and Installation
66
Lift Cylinder/Tilt Cylinder Removal
66
Lift Cylinder/Tilt Cylinder Installation
68
Low-Flow Relief Valve Removal
68
13. Maintenance
70
Chapter Overview
70
Maintenance Schedule
70
Engine Oil
70
Oil Change Procedures
70
Engine Oil Specifications
70
Hydraulic Fluid and Filter
71
Hydraulic Fluid and Filter Change Procedures
71
Fuel Filter
72
Fuel Filter Change Procedures
72
Fuel Specifications
72
Air Cleaner
72
Air Filter Change Procedures
72
Track Tension
73
Track Tension Adjustment Procedures
73
Checking for Proper Track Adjustment
73
Fuse Box
74
Grease Fittings
74
Hydraulic Pressure Check & Adjustment
76
Charge Pressure Check
76
Auxiliary Pressure Check & Adjustment
77
15. Troubleshooting
80
Chapter Overview
80
Personal Safety
80
Machine Preparation
80
Preliminary Checkout
80
Visual Inspection
80

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User Manuals: ASV R-50 Compact Track Loader

ASV R-50 Service & Repair Manual (83 pages)

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