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Anschutz 139-159.NG001 manual available for free PDF download: Operator's And Service Manual
Anschutz 139-159.NG001 Operator's And Service Manual (97 pages)
FU Amplifier Proportional AS
Brand:
Anschutz
| Category:
Industrial Equipment
| Size: 7 MB
Table of Contents
Table of Contents
3
List of Figures
7
List of Tables
9
List of Abbreviations
11
Introduction
13
Preliminary Remarks
13
Change History
13
Safety
13
General Safety Regulations
13
Tab. 1: Change History
13
General Safety Instructions
14
Electrostatic Discharge
14
Fig. 1: Electrostatic Discharge, Protected Area
14
List of Further Documents
15
List of Annex Documents
15
Tab. 2: List of Further Documents
15
Tab. 3: Dimensional Drawings
15
Tab. 4: Wiring Diagrams
15
Tab. 5: Installation Instructions and Configuration Form
16
1 Description
17
Purpose
17
System Overview
17
Technical Data
17
Interfaces
17
Technical Description
18
Operating Elements and Indicators
18
Fig. 2: FU Amplifier Proportional AS, Operating Elements and Indicators
18
Tab. 6: FU PCB, Operating Elements and Indicators
18
Functional Description
19
Modes of Operation
19
Normal Operation
19
Operation Mode Bridge
19
Tab. 7: NFU PCB, Operating Elements and Indicators
19
Operation Mode Local
20
Signalling
20
Unload Device
20
Rudder Control Circuit
21
CAN Bus Technology
22
Emergency Operation
22
Fig. 3: Rudder Control Circuit, Principle
22
Dependence on Peripheral Systems / Devices
23
Fig. 4: CAN Bus, Jumper for Termination
23
Tab. 8: CAN Bus, Cable Requirements
23
Outfit and Accessories
24
2 Operation
25
Preliminary Remarks
25
Safety Instructions for Operation
25
Setting into Operation
26
Pre-Operation Procedures after Longer Time Setting out of Operation
26
Switch Power on
26
Normal Operation Procedures
26
Select Operation Mode
26
Move the Rudder Via the FU Amplifier Proportional as
27
Emergency Operation Procedures
27
Setting out of Operation
27
Power off
27
Procedures for Longer Time Setting out of Operation
27
3 Troubleshooting
28
Alert / Status Message Handling
28
Alert List
28
Tab. 9: Alert List
28
4 Installation and Maintenance
30
Safety Instructions for Installation and Maintenance
30
General Information
30
Reference to ISPC
30
Special Tools, Measurement and Test Equipment
31
List of Consumables
31
Installation
31
Installation of 3 Ferrite Rings
31
Cable Connections
31
Safety Instructions for Cable Connections
31
General Remarks about Preparing Cable Connections
32
Fig. 5: Prepare a Cable Connection
32
Fig. 6: Prepare a Cable Entry
33
Fig. 7: Example for Cable Connections
33
General Remarks about Preparing Common Ground Connections
34
Terminal Settings
34
Terminal Settings Mains Supply Module
34
Fig. 8: Prepare a Common Ground Connection
34
Fig. 9: Mains Supply Module, Normal Connected
35
Fig. 10: Mains Supply Module, Cross Connected
35
Terminal Settings NFU PCB
36
Fig. 11: NFU PCB, Terminal Settings
36
Fig. 12: NFU PCB, Terminal Settings (Continued)
37
Fig. 13: NFU PCB, Motor Connections
37
Fig. 14: NFU PCB, Motor Connections
38
Terminal Settings FU PCB
39
Fig. 15: FU PCB, Torque Motor, Terminal Settings
39
Fig. 16: FU PCB, 3-Phase Motor and Proportional Solenoid Valve, Terminal Settings
40
Fig. 17: FU PCB, Terminal Settings
41
Terminal Settings and Termination of CAN Bus Distribution Unit
42
Jumper and DIP Switch Overview (FU)
42
Fig. 18: CAN Bus Distribution, Terminal Settings
42
Tab. 10: Function of Jumpers and DIP Switches on FU PCB
42
Adjust Power Resistor R1
44
Initial Operation Procedures
44
General Configuration
44
Fig. 19: Location of Solder Strap
44
Basic Parameters Configurable Via Service Tool Only
45
Feedback Input
45
NFU Direct / Main
45
Rudder no
45
CAN Group
46
CAN Number
46
Restore Factory Settings
46
Unit ID
46
Wire Break Alarm
46
Parameter Settings and Indication Via Function Buttons and Display
47
Fig. 20: FU PCB, Operating Elements and Indications
48
Fig. 21: FU PCB, DIP Switches B4, Indication
48
Rudder Scaling: Rudder Feedback (for Analog Feedback)
49
Fig. 22: FU PCB, Display, Indication Multi-Pump Operation
49
Set Parameter Rudder Scaling
50
Set Parameter Rudder Offset Setting
50
Set Parameter Rudder Deflection Port
50
Set Parameter Rudder Deflection Starboard
51
Rudder Scaling of Torque Motor
51
Set Parameter Rudder Scaling (Torque Motor)
51
Parameter PA1 - Coarse / Fine Setting of Rudder Feedback (All Steering Gear)
52
Set Parameter Torque Motor Deflection Port
52
Set Parameter Torque Motor Deflection Starboard
52
Parameter PA2 - Maximum Valve Current (Proportional Solenoid Valve)
53
Parameter PA2 - Motor Setting Range Port (3-Phase and Torque Motor)
53
Set Parameter
53
Parameter PA3 - Motor Setting Range Starboard (3-Phase and Torque Motor)
54
Parameter PA4 - Offset of Valve Null Position (3-Phase Motor)
54
Parameter PA5 - Valve Basic Current Port (Proportional Solenoid Valve)
54
Parameter PA6 - Valve Basic Current Starboard (Proportional Solenoid Valve)
55
Set Parameter PA5
55
Set Parameter PA6
55
Parameter PA7 - Dither Amplitude (Proportional Solenoid Valve)
56
Parameter PA7 - Motor Basic Current Starboard (Torque Motor)
56
Set Parameter PA7 for Torque Motor
56
Parameter PA8 - Motor Basic Current Port (Torque Motor)
57
Set Parameter PA7 for Proportional Solenoid Valve
57
Set Parameter PA8
57
Parameter PA10 - Proportional Amplification Factor Kp (Torque Motor)
58
Parameter PA8 - Dither Frequency (Proportional Solenoid Valve)
58
Parameter PA9 - Proportional Range (All Steering Gear)
58
Parameter PA10 - Ramp Time for Rising Ramp (Proportional Solenoid Valve)
59
Parameter PA11 - Ramp Time for Falling Ramp (Proportional Solenoid Valve)
59
Parameter PA12 - Velocity Amplification Factor Kv (3-Phase Motor)
59
Parameter PA12 - Velocity Amplification Factor Kv (Torque Motor)
59
Parameter PA12 - Threshold for Ordered Value (Proportional Solenoid Valve, Low Current Version)
60
Parameter PA13 - Null Width Input (All Steering Gear)
60
Parameter PA14 - Hydraulic Lock: Differential Motor Setting (All Steering Gear)
60
Parameter PA15 - Hydraulic Lock: Delay Time (All Steering Gear)
61
Parameter PA16 - Steering Fail: Difference (All Steering Gear)
61
Parameter PA17 - Steering Fail: Delay Time (All Steering Gear)
61
Parameter PA18 - Motor Speed (3-Phase Motor)
61
Parameter PA18 - Unload Device or FU-Amplifier Proportional as Status (Proportional Solenoid Valve)
62
Parameter PA19 - Current Amplification Factor (Proportional Solenoid Valve)
62
Parameter PA20 - Steering Fail: Rudder Speed Setting (All Steering Gear)
62
Parameter PA21 - Proportional Range, 2 Pump Operation (All Steering Gear)
62
Parameter PA22 - Proportional Range, 3 Pump Operation (All Steering Gear)
63
Parameter PA23 - Proportional Range, 4 Pump Operation (All Steering Gear)
63
Parameter PA24 - Proportional Range, 5 Pump Operation (All Steering Gear)
63
Parameter PA25 - Rudder Limit Angle (All Steering Gear)
64
Reset Software
64
Show Set Parameter
64
Unit Status
71
Fig. 23: Unit Status Indication
71
Tab. 11: Steering Mode
72
Care and Maintenance
73
Safety Instructions for Maintenance
73
Repair
73
Reference to ISPC
73
Repair Procedures
74
Replace Mains Power Module
74
Fig. 24: FU PCB, Mains Power Module, Electrical Connections
74
Replace FU PCB
75
Replace NFU PCB
75
Replace CAN Bus Distribution Module
76
Fig. 25: NFU PCB, Electrical Connections
76
Monitoring
77
Check NFU Voltage 24 V
77
Check Power Resistor R1
77
Power Resistor R1 Setting
77
5 Troubleshooting
79
Troubleshooting Table
79
Tab. 12: FU Amplifier Proportional AS, Troubleshooting Table
79
6 Transport and Storage
81
Preservation, Packing and Storage
81
Transport
82
7 Illustrated Spare Parts Catalog
83
General Remarks
83
Definitions
83
Fig. 26: 00-0000
84
8 Annex
85
Quick Reference
85
Parameter Configuration Quick Reference Guide
85
Drawings
88
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