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Anschutz 139-159.NG001 Operator's And Service Manual

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FU Amplifier Proportional AS
Operator and Service Manual
Type: 139-159.NG001, NG002, NG003
Edition: 001
10000001268
Anschütz GmbH
Zeyestr. 16-24
24106 Kiel
Germany
www.anschuetz.com

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  • Page 1 Anschütz GmbH Zeyestr. 16-24 24106 Kiel Germany www.anschuetz.com FU Amplifier Proportional AS Operator and Service Manual Type: 139-159.NG001, NG002, NG003 Edition: 001 10000001268...
  • Page 2 Copyright Dieses Dokument sowie dessen Inhalt sind urheberrechtlich This document and its content are copyright protected. Distribution, geschützt. Die Weitergabe,Vervielfältigung und Speicherung sowie reproduction and storage as well as translation and exploitation of die Übersetzung wie auch Verwendung dieses Dokuments oder this document and its content, in whole or in parts and regardless of dessen Inhalts, als Ganzes oder in Teilen und egal in welcher Form what form, are prohibited without prior express written permission.

  • Page 3: Table Of Contents

    FU Amplifier Proportional AS Table of Contents Table of Contents List of Figures..............................V List of Tables..............................VII List of Abbreviations............................IX  Introduction................................ 1  Preliminary Remarks............................. 1  Change History.............................. 1  Safety................................1  General Safety Regulations........................1  General Safety Instructions........................2  Electrostatic Discharge..........................2  List of Further Documents..........................3  List of Annex Documents..........................
  • Page 4 FU Amplifier Proportional AS Table of Contents 2.6.2 Procedures for Longer Time Setting out of Operation..............15 3 Troubleshooting.............................16 3.1 Alert / Status Message Handling......................16 3.2 Alert List..............................16 4 Installation and Maintenance........................18 4.1 Safety Instructions for Installation and Maintenance................18 4.2 General Information..........................18 4.2.1 Reference to ISPC.........................18 4.2.2 Special Tools, Measurement and Test Equipment...............
  • Page 5 FU Amplifier Proportional AS Table of Contents 4.4.2.6 Parameter PA3 - Motor Setting Range Starboard (3-Phase and Torque Motor)....42 4.4.2.7 Parameter PA4 - Offset of Valve Null Position (3-Phase Motor)..........42 4.4.2.8 Parameter PA5 - Valve Basic Current Port (Proportional Solenoid Valve)......42 4.4.2.8.1 Set Parameter PA5...................... 43 4.4.2.9 Parameter PA6 - Valve Basic Current Starboard (Proportional Solenoid Valve)....43 4.4.2.9.1 Set Parameter PA6......................
  • Page 6 FU Amplifier Proportional AS Table of Contents 4.9 Monitoring............................... 65 4.9.1 Power Resistor R1 Setting......................65 4.9.1.1 Check Power Resistor R1....................65 4.9.2 Check NFU Voltage 24 V......................65 5 Troubleshooting.............................67 5.1 Troubleshooting Table..........................67 6 Transport and Storage..........................69 6.1 Preservation, Packing and Storage....................... 69 6.2 Transport..............................70 7 Illustrated Spare Parts Catalog........................71 7.1 General Remarks...........................

  • Page 7: List Of Figures

    FU Amplifier Proportional AS List of Figures List of Figures Fig. 1: Electrostatic Discharge, Protected Area..................... 2 Fig. 2: FU Amplifier Proportional AS, Operating Elements and Indicators.............6 Fig. 3: Rudder Control Circuit, Principle.......................10 Fig. 4: CAN Bus, Jumper for Termination......................11 Fig.
  • Page 8 FU Amplifier Proportional AS List of Figures 10000001268 Edition: 001...

  • Page 9: List Of Tables

    FU Amplifier Proportional AS List of Tables List of Tables Tab. 1: Change History............................1 Tab. 2: List of Further Documents......................... 3 Tab. 3: Dimensional Drawings..........................3 Tab. 4: Wiring Diagrams............................3 Tab. 5: Installation Instructions and Configuration Form..................4 Tab. 6: FU PCB, Operating Elements and Indicators.................... 6 Tab.
  • Page 10 FU Amplifier Proportional AS List of Tables 10000001268 VIII Edition: 001...

  • Page 11: List Of Abbreviations

    FU Amplifier Proportional AS List of Abbreviations List of Abbreviations Controller Area Network Central Processing Unit ESD Protected Area Electrostatic Discharge Follow-Up Ground ISPC Illustrated Spare Parts Catalog Non-Follow-Up stbd Starboard Edition: 001 10000001268...
  • Page 12 FU Amplifier Proportional AS List of Abbreviations 10000001268 Edition: 001...

  • Page 13: Introduction

    FU Amplifier Proportional AS  Introduction   Introduction   Preliminary Remarks The present manual is a description and reference book only. It is intended to answer questions and to solve problems in the quickest possible manner. Read and follow the instructions and notes in this manual before operating the equipment. For this purpose, refer to the table of contents and read the corresponding chapters thoroughly.

  • Page 14: General Safety Instructions

    FU Amplifier Proportional AS  Introduction WARNING! Warning statements indicate a hazardous situation that, if not avoided, could result in minor, moderate or serious injury, or death Consequence • Preventive action CAUTION! Caution statements indicate a hazardous situation that, if not avoided, could result in material damage Consequence •...

  • Page 15: List Of Further Documents

    FU Amplifier Proportional AS  Introduction Dissipative Shoes Floor Mat Wrist Band Wrist Strap Common Ground Ground Point Any product which is labeled as shown is electrostatic sensitive. If proper Electrostatic Discharge (ESD) precautions are not taken, handling or working on this product results in damage.

  • Page 16: Tab. 5: Installation Instructions And Configuration Form

    FU Amplifier Proportional AS  Introduction Tab. 5: Installation Instructions and Configuration Form Documentation No. Designation 139-159.HP012 Installation Instructions 139-159.HP010 Amplifier Configuration Sheet 10000001268 Edition: 001...

  • Page 17: Description

    FU Amplifier Proportional AS 1 Description 1  Description 1.1  Purpose The FU Amplifier Proportional AS for proportional rudder control is the central component of the rudder control system. It controls the hydraulic valves of the steering gear until the rudder's actual value has reached the set value of the rudder. 1.2 ...

  • Page 18: Technical Description

    FU Amplifier Proportional AS 1 Description Status input steering selector switch 24 V DC ±15 % NFU switching signals (port / stb) 24 V DC ±15 % Limit switching signals 24 V DC ±15 % 1.4  Technical Description The FU Amplifier Proportional AS operates proportional. The hydraulic valves are opened less as the controller deviation decreases and the rudder movement speed is reduced.

  • Page 19: Functional Description

    FU Amplifier Proportional AS 1 Description Tab. 7: NFU PCB, Operating Elements and Indicators Element Remarks LED H3 Lights up yellow in steering mode Main LED H4 Lights up red if port rudder limiting position is reached (limit port) LED H5 Lights up green if starboard rudder limiting position is reached (limit starboard) LED H1...

  • Page 20: Operation Mode Local

    FU Amplifier Proportional AS 1 Description 1.6.2.2  Operation Mode Local In operating mode LOCAL the rudder machinery is controlled by the pushbuttons PORT and STBD of the FU Amplifier Proportional AS. Operating mode LOCAL is normally only used for service work or in an emergency. No operation from location BRIDGE is possible. When operating mode LOCAL is selected, the relay D1 on the NFU PCB is released.

  • Page 21: Rudder Control Circuit

    FU Amplifier Proportional AS 1 Description Steering Mode Main In steering mode Main the limit switches cannot be operated in the rudder feedback unit, as the control limit does not permit this. If the limit switches in the rudder feedback units are activated in steering mode Main (rudder limiting), the bypass valve is opened by the function Unload until it is controlled to the opposite direction and the rudder limiting has stopped.

  • Page 22: Emergency Operation

    FU Amplifier Proportional AS 1 Description Fig. 3: Rudder Control Circuit, Principle 1.6.3  Emergency Operation If the steering gear is provided with an emergency switch, it is possible to deactivate the FU Amplifier Proportional AS by use of the switch. 1.6.4  CAN Bus Technology bus is a multi-master bus allowing the connection of all Controller Area Network (CAN)

  • Page 23: Dependence On Peripheral Systems / Devices

    FU Amplifier Proportional AS 1 Description Note 2 CAN bus layout options are possible in an application: • Single CAN bus • Dual CAN bus The difference between a single CAN bus and a dual CAN bus application is a CAN bus redundancy.

  • Page 24: Outfit And Accessories

    FU Amplifier Proportional AS 1 Description 1.8  Outfit and Accessories This system or equipment comprises no outfit or accessories. 10000001268 Edition: 001...

  • Page 25: Operation

    FU Amplifier Proportional AS 2 Operation 2  Operation 2.1  Preliminary Remarks User Rights The manual is a complete documentation of the system or equipment. Some functions may not be accessible depending on user rights. All functions or operations are described irrespective of the actual user rights of the user. Markup Elements The manual uses different markup elements for hardware and software.

  • Page 26: Setting Into Operation

    FU Amplifier Proportional AS 2 Operation 2.3  Setting into Operation 2.3.1  Pre-Operation Procedures after Longer Time Setting out of Operation This system or equipment requires no special pre-operation procedures after longer time setting out of operation. 2.3.2  Switch Power On Procedure Note There is no separate power ON/OFF switch.

  • Page 27: Move The Rudder Via The Fu Amplifier Proportional As

    FU Amplifier Proportional AS 2 Operation Note The operation mode of the FU Amplifier Proportional AS is indicated at the alarm panel via potential-free contacts. The status is also distributed via the CAN bus and can be displayed by means of an Alarm Signal Unit AS, type 135-111 alternatively.

  • Page 28: Troubleshooting

    FU Amplifier Proportional AS 3 Troubleshooting 3  Troubleshooting 3.1  Alert / Status Message Handling Disturbed operation of the FU Amplifier Proportional AS is indicated at the alarm panel via potential-free contacts. These error messages are also distributed via the CAN bus and can be displayed by means of a Signal Unit AS alternatively.
  • Page 29 FU Amplifier Proportional AS 3 Troubleshooting Failure Possible Cause Remedy Select steering mode NFU Direct, see chapter 2.4.1. Switch OFF the effected pump system and switch ON the redundant pump STEERING FAILURE system. Actual rudder does not fol- Check the hydraulic sys- low the rudder command.

  • Page 30: Installation And Maintenance

    FU Amplifier Proportional AS 4 Installation and Maintenance 4  Installation and Maintenance 4.1  Safety Instructions for Installation and Maintenance WARNING! Danger due to maintenance and service by unskilled personnel Risk of serious injury and material damage • Keep all unskilled personnel away from the working area. •...

  • Page 31: Special Tools, Measurement And Test Equipment

    FU Amplifier Proportional AS 4 Installation and Maintenance Note All spare parts that are produced by Anschütz GmbH are identified in the ISPC by a seven-digit part number. This part number is included in the serial number on the type plate of the equipment. The first 7 digits of the serial number are formed by the part number.

  • Page 32: General Remarks About Preparing Cable Connections

    FU Amplifier Proportional AS 4 Installation and Maintenance 4.3.2.2  General Remarks about Preparing Cable Connections WARNING! Danger due to electrical current Risk of death or serious injury or material damage • Make sure that all cables are disconnected from the power supply. •...

  • Page 33: Fig. 6: Prepare A Cable Entry

    FU Amplifier Proportional AS 4 Installation and Maintenance Fig. 6: Prepare a Cable Entry 7. Insert the earthing insert, the seal, and the washer into the cable gland, place the counter nut last and tighten the nut hand-tight. 8. Strip the cable cores to a length of approx. 15 mm, twist slightly and clamp on the cable end sleeves.

  • Page 34: General Remarks About Preparing Common Ground Connections

    FU Amplifier Proportional AS 4 Installation and Maintenance 4.3.2.3  General Remarks about Preparing Common Ground Connections In order to comply with the stringent requirements, please follow the instructions given below regarding cable connections. Use the cable types specified. CAUTION! Damage to Equipment and Components It is essential to make sure that any equipment and any additional component (options) have common reference to the ship's common ground.

  • Page 35: Fig. 9: Mains Supply Module, Normal Connected

    FU Amplifier Proportional AS 4 Installation and Maintenance Fig. 9: Mains Supply Module, Normal Connected Power supply voltage: NG001, NG003 400 V NG002 115 V Fig. 10: Mains Supply Module, Cross Connected Edition: 001 10000001268...

  • Page 36: Terminal Settings Nfu Pcb

    FU Amplifier Proportional AS 4 Installation and Maintenance 4.3.3.2  Terminal Settings NFU PCB Fig. 11: NFU PCB, Terminal Settings 10000001268 Edition: 001...

  • Page 37: Fig. 12: Nfu Pcb, Terminal Settings (Continued)

    FU Amplifier Proportional AS 4 Installation and Maintenance Fig. 12: NFU PCB, Terminal Settings (continued) Fig. 13: NFU PCB, Motor Connections Edition: 001 10000001268...

  • Page 38: Fig. 14: Nfu Pcb, Motor Connections

    FU Amplifier Proportional AS 4 Installation and Maintenance Fig. 14: NFU PCB, Motor Connections 10000001268 Edition: 001...

  • Page 39: Terminal Settings Fu Pcb

    FU Amplifier Proportional AS 4 Installation and Maintenance 4.3.3.3  Terminal Settings FU PCB Fig. 15: FU PCB, Torque Motor, Terminal Settings Edition: 001 10000001268...

  • Page 40: Fig. 16: Fu Pcb, 3-Phase Motor And Proportional Solenoid Valve, Terminal Settings

    FU Amplifier Proportional AS 4 Installation and Maintenance Fig. 16: FU PCB, 3-Phase Motor and Proportional Solenoid Valve, Terminal Settings 10000001268 Edition: 001...

  • Page 41: Fig. 17: Fu Pcb, Terminal Settings

    FU Amplifier Proportional AS 4 Installation and Maintenance Fig. 17: FU PCB, Terminal Settings Edition: 001 10000001268...

  • Page 42: Terminal Settings And Termination Of Can Bus Distribution Unit

    FU Amplifier Proportional AS 4 Installation and Maintenance 4.3.3.4  Terminal Settings and Termination of CAN Bus Distribution Unit Fig. 18: CAN Bus Distribution, Terminal Settings 4.3.4  Jumper and DIP Switch Overview (FU) Tab. 10: Function of Jumpers and DIP Switches on FU PCB Designation Function Jumper B2...
  • Page 43 FU Amplifier Proportional AS 4 Installation and Maintenance Designation Function Jumper B10 Signal level of the actual rudder value output B10 1-2 fixed 10V maximum (default) B10 2-3 adjustable (R47) Jumper B12 Not used Jumper B15 Jumper to terminate CAN bus B15 1-2 jumper inserted (for all steering gears) Jumper B17 Jumper for current monitoring output stage...

  • Page 44: Initial Operation Procedures

    FU Amplifier Proportional AS 4 Installation and Maintenance Fig. 19: Location of Solder Strap 4.3.5  Initial Operation Procedures For initial start-up, a multimeter is required and a tool, for example: Configuration Tool AS, type NB42-232 (Service Tool) with an adapter, which must be connected to the dual CAN bus.

  • Page 45: Basic Parameters Configurable Via Service Tool Only

    FU Amplifier Proportional AS 4 Installation and Maintenance Note Only Anschütz service personnel is permitted to use the Service Tool. For proper operation, the CAN Bus Distribution Unit, see Tab. 2, has to be configured as follows: • Single CAN bus (B2 ….B5) should be activated •...

  • Page 46: Wire Break Alarm

    FU Amplifier Proportional AS 4 Installation and Maintenance 4.4.1.4  Wire Break Alarm In case of using analog feedback input, the wire break monitoring can be enabled / disabled. Default: Wire break alarm enabled 4.4.1.5  CAN Group Extends the number of CAN numbers, see chapter 4.4.1.6.

  • Page 47: Parameter Settings And Indication Via Function Buttons And Display

    FU Amplifier Proportional AS 4 Installation and Maintenance 4. Switch the proportional amplifier to OFF. 5. Wait approx. 10 seconds and switch the proportional amplifier to ON. ► The display shows flashing 6. Switch DIP switches of B4 to 7. Switch the FU Amplifier Proportional AS to OFF. 8.

  • Page 48: Fig. 20: Fu Pcb, Operating Elements And Indications

    FU Amplifier Proportional AS 4 Installation and Maintenance Fig. 20: FU PCB, Operating Elements and Indications Fig. 21: FU PCB, DIP Switches B4, Indication Indication of Multi-Pump Operation Depending on the amount of connected pumps an LED (additional to the decimal point LED) lights up (only during the operating modes Follow Up, Manual and Automatic and only during operating mode MAIN).

  • Page 49: Rudder Scaling: Rudder Feedback (For Analog Feedback)

    FU Amplifier Proportional AS 4 Installation and Maintenance Fig. 22: FU PCB, Display, Indication Multi-Pump Operation Single-pump operation: only the decimal-point lights up Selection of Parameters and Functions Note To change parameters, DIP switches B4.1 and 4.2 must be set to OPEN. The following functions and parameters are available: Display Designation...

  • Page 50: Set Parameter Rudder Scaling

    FU Amplifier Proportional AS 4 Installation and Maintenance 4.4.2.1.1  Set Parameter Rudder Scaling Procedure 1. Press the pushbutton Function repeatedly until the display shows RudF. 2. Open DIP switches B4.1 and B4.2. ► The current rudder scaling is shown on the display. 3.

  • Page 51: Set Parameter Rudder Deflection Starboard

    FU Amplifier Proportional AS 4 Installation and Maintenance ► The value is saved. 5. Close DIP switch B4.3. 4.4.2.1.4  Set Parameter Rudder Deflection Starboard Procedure 1. Press the pushbutton Function repeatedly until the display shows RudF. 2. Open DIP switches B4.1 and B4.5. 3.

  • Page 52: Set Parameter Torque Motor Deflection Port

    FU Amplifier Proportional AS 4 Installation and Maintenance 4.4.2.2.2  Set Parameter Torque Motor Deflection Port Procedure 1. Open DIP switches B4.1 and B4.3. 2. Set the torque motor to the port stop and hold it in place (do not trigger the limit switch). If necessary, open temporarily the limitation screw (first installation).

  • Page 53: Set Parameter

    FU Amplifier Proportional AS 4 Installation and Maintenance 4.4.2.3.1  Set Parameter Procedure 1. Press pushbutton Function repeatedly to select the parameter. ► The parameter is shown in the display. 2. Open DIP switches B4.1 and B4.2. ► The current value is shown in the display. 3.

  • Page 54: Parameter Pa3 - Motor Setting Range Starboard (3-Phase And Torque Motor)

    FU Amplifier Proportional AS 4 Installation and Maintenance Note Check the rudder speed from 30° port position to 35° starboard position. Minimum rudder speed should be 28 seconds (1 pump). Make sure that the valve is fully opened. Adjust parameter PA2 again in case the demanded speed is not reached.

  • Page 55: Set Parameter Pa5

    FU Amplifier Proportional AS 4 Installation and Maintenance 20 mA (standard valve) 14 mA (low current valve) 4.4.2.8.1  Set Parameter PA5 Procedure 1. Press pushbutton Function repeatedly to select the parameter. ► The parameter is shown in the display. 2. Open DIP switches B4.1 and B4.2. ►...

  • Page 56: Parameter Pa7 - Motor Basic Current Starboard (Torque Motor)

    FU Amplifier Proportional AS 4 Installation and Maintenance 7. Press the pushbutton Function to accept the value. ► The display flashes briefly. ► The value is saved. 8. Close DIP switches B4.2 and B4.4. 4.4.2.10  Parameter PA7 - Motor Basic Current Starboard (Torque Motor) The amount of the motor basic current is set in a way that it reacts with a good sensitivity and that the torque motor is in zero position without rudder set value.

  • Page 57: Set Parameter Pa7 For Proportional Solenoid Valve

    FU Amplifier Proportional AS 4 Installation and Maintenance 4.4.2.11.1  Set Parameter PA7 for Proportional Solenoid Valve Procedure 1. Press pushbutton Function repeatedly to select the parameter. ► The parameter is shown in the display. 2. Open DIP switches B4.1 and B4.2. ►...

  • Page 58: Parameter Pa8 - Dither Frequency (Proportional Solenoid Valve)

    FU Amplifier Proportional AS 4 Installation and Maintenance 4.4.2.13  Parameter PA8 - Dither Frequency (Proportional Solenoid Valve) The valve hysteresis is compensated with the dither frequency. The value to be set must be taken from the setting requirements (details from the manufacturer). Entry: 1 to 75 Default: 1 Setting procedure, see...

  • Page 59: Parameter Pa10 - Ramp Time For Rising Ramp (Proportional Solenoid Valve)

    FU Amplifier Proportional AS 4 Installation and Maintenance Setting procedure, see chapter 4.4.2.3.1. 4.4.2.16  Parameter PA10 - Ramp Time for Rising Ramp (Proportional Solenoid Valve) Valve opening speed in 1/10 seconds. Entry: 1 to 100 Default: 1 (equivalent to 0.1 s) Setting procedure, see chapter 4.4.2.3.1.

  • Page 60: Parameter Pa12 - Threshold For Ordered Value (Proportional Solenoid Valve, Low Current Version)

    FU Amplifier Proportional AS 4 Installation and Maintenance For proper torque adjustment use also PA10, see chapter 4.4.2.15. Check: Turn the torque lever manually to maximum and let it swing back to zero position. The lever should come back without hunting. During normal operation the torque should always shoe a steady motion.

  • Page 61: Parameter Pa15 - Hydraulic Lock: Delay Time (All Steering Gear)

    FU Amplifier Proportional AS 4 Installation and Maintenance If these signals are available, a hydraulic lock alarm can also be achieved for proportional valves. Entry: 0.0° to 10.0° Default: 0.0° 0 = Off Setting procedure, see chapter 4.4.2.3.1. 4.4.2.23  Parameter PA15 - Hydraulic Lock: Delay Time (All Steering Gear) Maximum permissible delay time in seconds.

  • Page 62: Parameter Pa18 - Unload Device Or Fu-Amplifier Proportional As Status (Proportional Solenoid Valve)

    FU Amplifier Proportional AS 4 Installation and Maintenance 4.4.2.27  Parameter PA18 - Unload Device or FU-Amplifier Proportional AS Status (Proportional Solenoid Valve) Function of relays D4 and D5 on FU PCB, see Fig. Entry: 0 (unload device) 1 (ordered value / status of FU Amplifier Proportional AS) Default: 0 Setting procedure, see chapter...

  • Page 63: Parameter Pa22 - Proportional Range, 3 Pump Operation (All Steering Gear)

    FU Amplifier Proportional AS 4 Installation and Maintenance Setting procedure, see chapter 4.4.2.3.1. 4.4.2.31  Parameter PA22 - Proportional Range, 3 Pump Operation (All Steering Gear) Motor setting range in degrees. Entry: 1.0° to 25.0° Default: 15° Setting procedure, see chapter 4.4.2.3.1. 4.4.2.32 ...

  • Page 64: Parameter Pa25 - Rudder Limit Angle (All Steering Gear)

    FU Amplifier Proportional AS 4 Installation and Maintenance Entry: 1.0° to 25.0° Default: 25° Setting procedure, see chapter 4.4.2.3.1. 4.4.2.34  Parameter PA25 - Rudder Limit Angle (All Steering Gear) Rudder limit is selected and rudder angle is limited by an external rudder limit unit (input status FU card L1 26/27), the value stored in PA25 is the maximum possible rudder angle value.
  • Page 65 FU Amplifier Proportional AS 4 Installation and Maintenance Seq. Operation Dis- Comments / Notes for Comments / Notes for Comments / Notes for play 3-Phase Motor Torque Motor Proportional Solenoid Valves Press pushbutton + 20.0 Press and hold pushbutton + Press pushbutton rudF Rudder angle: Rudder angle:...
  • Page 66 FU Amplifier Proportional AS 4 Installation and Maintenance Seq. Operation Dis- Comments / Notes for Comments / Notes for Comments / Notes for play 3-Phase Motor Torque Motor Proportional Solenoid Valves Press pushbutton + 35° Max. rudder angle set- Max. rudder angle set- Max.
  • Page 67 FU Amplifier Proportional AS 4 Installation and Maintenance Seq. Operation Dis- Comments / Notes for Comments / Notes for Comments / Notes for play 3-Phase Motor Torque Motor Proportional Solenoid Valves Press pushbutton + 270 Shown value must match set offset value Press pushbutton PA 5 Not used...
  • Page 68 FU Amplifier Proportional AS 4 Installation and Maintenance Seq. Operation Dis- Comments / Notes for Comments / Notes for Comments / Notes for play 3-Phase Motor Torque Motor Proportional Solenoid Valves Press pushbutton + 07.0 Shown value must Shown value must match set amplification match set amplification factor...
  • Page 69 FU Amplifier Proportional AS 4 Installation and Maintenance Seq. Operation Dis- Comments / Notes for Comments / Notes for Comments / Notes for play 3-Phase Motor Torque Motor Proportional Solenoid Valves Press pushbutton + Shown value must match set limit value Press pushbutton PA 19 Not used Not used...
  • Page 70 FU Amplifier Proportional AS 4 Installation and Maintenance Seq. Operation Dis- Comments / Notes for Comments / Notes for Comments / Notes for play 3-Phase Motor Torque Motor Proportional Solenoid Valves Press pushbutton PH Π Not used Not used Not used Function Press pushbutton PA 0...

  • Page 71: Unit Status

    FU Amplifier Proportional AS 4 Installation and Maintenance Seq. Operation Dis- Comments / Notes for Comments / Notes for Comments / Notes for play 3-Phase Motor Torque Motor Proportional Solenoid Valves Press pushbutton Run3 Operating time in hours Operating time in hours Operating time in hours Function Press pushbutton + 08 e.g.: 8 hours...

  • Page 72: Tab. 11: Steering Mode

    FU Amplifier Proportional AS 4 Installation and Maintenance Display Description Non Follow-up-Control Emergency operation Power ON NFU command starboard (NFU + STB) PORT NFU command port (NFU + PORT) Steering Sel. Status Tab. 11 Steering Sel. Switch Tab. 11 ValveS Valve feedback contact starboard Lim P Limit switch port active Lim S...

  • Page 73: Care And Maintenance

    FU Amplifier Proportional AS 4 Installation and Maintenance 4.5  Care and Maintenance 4.5.1  Safety Instructions for Maintenance WARNING! Danger due to maintenance and service by unskilled personnel Risk of serious injury and material damage • Keep all unskilled personnel away from the working area. •...

  • Page 74: Repair Procedures

    FU Amplifier Proportional AS 4 Installation and Maintenance Value Description aa-aaaa Reference to the illustration in the ISPC Position number on the illustration in the ISPC Note All spare parts that are produced by Anschütz GmbH are identified in the ISPC by a seven-digit part number.

  • Page 75: Replace Fu Pcb

    FU Amplifier Proportional AS 4 Installation and Maintenance 11.Switch on the FU Amplifier Proportional AS. 12.Check its functions. 4.8.2  Replace FU PCB Procedure 1. Open the FU Amplifier Proportional AS. 2. Remove plugs B1, B3 and B16 from the FU PCB. 3.

  • Page 76: Replace Can Bus Distribution Module

    FU Amplifier Proportional AS 4 Installation and Maintenance Fig. 25: NFU PCB, Electrical Connections 17.Switch on the FU Amplifier Proportional AS. 18.Check its functions. 19.Check all jumper / connections on terminal board L2 (valve motor). 4.8.4  Replace CAN Bus Distribution Module Procedure 1.

  • Page 77: Monitoring

    FU Amplifier Proportional AS 4 Installation and Maintenance 4.9  Monitoring 4.9.1  Power Resistor R1 Setting The current value for the relevant encoder (3-phase motor, torque motor, proportional valve) is set in NFU operation with power resistor R1. 4.9.1.1  Check Power Resistor R1 Procedure 1.
  • Page 78 FU Amplifier Proportional AS 4 Installation and Maintenance ► Voltage must be 24 V DC ±10 % 10000001268 Edition: 001...

  • Page 79: Troubleshooting

    FU Amplifier Proportional AS 5 Troubleshooting 5  Troubleshooting All errors are indicated by the relays D1 to D4. All error messages are distributed via the CAN bus. Some error messages are displayed at the 7-segment display of this FU Amplifier Proportional AS. Note In case of an error during normal operation, switch NFU-direct.
  • Page 80 FU Amplifier Proportional AS 5 Troubleshooting Failure Possible Cause Remedy SetRudderFail No set rudder information Check set rudder source. on CAN bus Display b--A Check steering mode. or b--H AnalogFBFail Illegal analog feedback Check feedback source. values (for example lost Display b--F Check feedback configu- wire connection) ration.

  • Page 81: Transport And Storage

    FU Amplifier Proportional AS 6 Transport and Storage 6  Transport and Storage 6.1  Preservation, Packing and Storage Preservation All components / devices require no special preservation procedures. Packing All components / devices are packed with a special protection against humidity. The package contains desiccants and a humidity indicator.

  • Page 82: Transport

    FU Amplifier Proportional AS 6 Transport and Storage Color Indication Inside Humidity Necessary Action 40 % patch: pink > 40 % Desiccants must be replaced Components / devices must be checked for hu- midity, 50 % patch: pink > 50 % Desiccants must be replaced, Packaging must be checked for damages Note...

  • Page 83: Illustrated Spare Parts Catalog

    FU Amplifier Proportional AS 7 Illustrated Spare Parts Catalog 7  Illustrated Spare Parts Catalog 7.1  General Remarks All depicted items in the following figure(s) which are not mentioned in the corresponding table(s) are not available as spare part for this unit. Since further development may cause modifications to existing equipment, its conformity with the relevant illustrations and drawings is not always ensured.

  • Page 84: Fu Amplifier Proportional As

    FU Amplifier Proportional AS 7 Illustrated Spare Parts Catalog 7.3  FU Amplifier Proportional AS Fig. 26: 00-0000 Fig. No. Designation 1. Part No. Remarks Item No. 2. Part No. 00-0000 FU Amplifier Proportional AS NG001 4005563 00-0000 FU Amplifier Proportional AS NG002 4005565 00-0000 FU Amplifier Proportional AS NG003...

  • Page 85: Annex

    FU Amplifier Proportional AS 8 Annex 8  Annex 8.1  Quick Reference 8.1.1  Parameter Configuration Quick Reference Guide Note Once parameter configuration is done, please complete the configuration sheet, see annex chapter 8, and leave 1 copy in the amplifier box and return a copy for each amplifier to Anschütz Kiel.
  • Page 86 FU Amplifier Proportional AS 8 Annex Parameter Def. Unit PA17 SF time 10.0 PA18 UD/FU stat PA19 Curr ampl PA20 SF speed X°/s PA21 Prop ctrl 2 15.0 X° PA22 Prop ctrl 3 15.0 25.0 X° PA23 Prop ctrl 4 20.0 25.0 X°...
  • Page 87 FU Amplifier Proportional AS 8 Annex Parameter Def. Unit PA16 SF diff PA17 SF time 10.0 PA18 Mot Speed 90.0 10.0 120.0 PA19 PA20 SF Speed X °/s PA21 Prop ctrl 2 15.0 X° PA22 Prop ctrl 3 15.0 25.0 X° PA23 Prop ctrl 4 20.0...

  • Page 88: Drawings

    FU Amplifier Proportional AS 8 Annex Parameter Def. Unit PA16 SF diff X° PA17 SF time PA18 PA19 PA20 SF set X °/s PA21 Prop ctrl 2 15.0 X° PA22 Prop ctrl 3 15.0 25.0 X° PA23 Prop ctrl 4 20.0 25.0 X°...
  • Page 90 U1.Bl.10 U3.Ll.10 U1.Bl.9 -------------------------------------------------------------------------------------------, ------------------------------------------------------------------------------------------ 1 U3.Ll.9 <• � _ 9 ___ _ B1.1 )-o---- U3.L1.l2 ""' 1 �9 ___ _ B1.5 + - )-o---- U3.L1.II - ---1 <•- )-o---- LI.B.5 + � )-o---- L I.B.2 ,.!L U2.L 1.23 ---------, <•...
  • Page 94 UI.Bl.1 .Ll.l U1.Bl.9 -------------------------------------------------------------------------------------------, ------------------------------------------------------------------------------------------ 1 .Ll.9 <• � _ 9 ___ _ Bl.1 )-o---- U .L1.l ""' 1 � 9 ___ _ Bl.5 + - )-o---- U .L1.II ----1 <•- )-o---- LI.B.5 + � )-o---- L I.B. ----- --, ,.!L U .L 1.
  • Page 95 SCHALTER / SWITCH NB14-231.00-086 139-l59.NG001 CASING COVER MELDELEUCHTE / PILOT LAMP 141+156 139-l59.NG001 61-0039.0/61-8006 .02 >--- - ---- H2+H3 SINGLE-LED Tl 3/4 WS 139-159.NG001 < 10-2J 12.1069 139-159.04 139-159.NG001 KAPPENSATZ Cl"! "'! :::J GRUNDPLATTE LEUCHTDRUCKTASTER/LUMINOUS PUSH BUTTON 61-1130 .0/61-8670 .17 139-l59.NG001...
  • Page 96 Proportional Amplifier 139-159. Installation of 3 ferrite rings for: three phase motor one phase motor prop. valve only power output (one ferrite) 6 leads 3 leads power output –sin - cos- Reference Voltage – U; V; W Put following motor leads twice through a ferrite ring ( by forming a loop) as shown in the a.m. picture: Three-phase motor One phase motor to / from...
  • Page 97 Please complete this form and leave one copy in the Amplifierbox and return for each Amplifier a copy to Anschütz Kiel Vessel: Pump No.: Order No.: 139-159.NG/SA: Unit ID.: Software Version: Ident-No. PCB: Feedback Input (Analog Input or CAN Input): Serial-No.

This manual is also suitable for:

139-159.ng002139-159.ng003

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