AMS XL200 Series Manuals

Manuals and User Guides for AMS XL200 Series. We have 1 AMS XL200 Series manual available for free PDF download: Installation Manual & Technical Reference

AMS XL200 Series Installation Manual & Technical Reference (150 pages)

Open Loop Controller

Brand: AMS | Category: Controller | Size: 1 MB

Table of Contents
3
Chapter 1: Installation Overview

7
Chapter 2: System Type Description

9
- Overview
  
  9
  - Open Loop Flying Cutoff with Flying Punch Press
    10
  - Open Loop Feed-To-Stop, Shear-Only
    11
Chapter 3: Model Customization

12
Chapter 4: Hardware & Installation

32
- General Information
  
  32
- Hardware Configuration & Connections
  
  32
  - Back Panel Connections
    34
  - Additional Connections
    35
- Power Requirements
  
  36
- Electrical Interface
  
  36
- Encoder Installation
  
  37
Chapter 5: Input & Output Descriptions

41
- Inputs
  
  41
  - Jog Forward
    41
  - Jog Reverse
    41
  - Run
    41
  - Shear Complete
    42
  - Shear up Complete
    42
  - Setup Lockout
    42
  - Manual Shear
    42
  - Manual Punch
    43
  - Coil Tail-Out (Sheet Detect)
    43
  - Press (N) Complete
    43
  - Press (N) up Complete
    44
  - Manual Stacker
    44
  - Asynchronous Print Detect
    44
  - Hole Detect
    44
- Outputs
  
  45
  - Fast, Slow, Reverse, and Forward
    45
  - Run
    45
  - Shear/Press down
    45
  - Shear/Press up
    46
  - Shear/Press die Boost
    46
  - Item Complete
    46
  - Stacker
    46
- Signal Ports
  
  47
Chapter 6: Setup Parameters

49
- Setup Screen
  
  49
- Machine Parameters Menu
  
  50
  - Press Data
    50
  - Shear Boost Dwell
    51
  - Run Mode Options
    56
  - Machine Layout
    68
  - Hole Detect Options
    73
  - Advanced Setup
    75
  - Trim Correction
    79
- Controller Settings
  
  80
  - Clock / Calendar
    81
  - Network Settings
    82
  - PLC Communication
    85
  - Operator Preferences
    87
  - Quickset Data
    90
Chapter 7: Tool Data

93
- Tooling Terms
  
  93
- What Is Tool Data
  
  93
- Determining the Machine Zero Reference Point
  
  94
- Defining a Tool
  
  95
- Nested Tooling
  
  97
Chapter 8: Startup and Calibration

100
- Initial Tests and Settings
  
  100
  - Wiring Verification
    100
  - Model Customization
    101
  - Initial Setup Parameters
    101
- Test Inputs and Outputs
  
  106
  - Test Jog Outputs
    106
  - Test Encoder Direction
    107
  - Test Shear Outputs
    107
  - Initial Run & Calibration
    107
- Test the E-Stop Circuit
  
  106
- Flying Cutoff Calibration
  
  108
  - What Is Shear Reaction
    108
  - Setting Shear and Boost Reaction Times
    110
- Feed-To-Stop Setup
  
  116
  - Minimum Slow Distance (2-Speed Lines Only)
    116
  - Deceleration Mode (2-Speed Lines Only)
    117
  - Tolerance
    119
  - Stopping Mode
    120
  - Stopping Reaction
    120
  - Inducing Automatic Values
    123
- Trim Correction
  
  124
Appendix A: Specifications

127
- Mechanical Specifications
  
  127
- Electrical Specifications
  
  128
Appendix B: Diagrams

131
- Wiring Diagrams
  
  131
Appendix C: Worksheets for User-Recorded Parameters

135
- Controller Information
  
  135
- Machine Parameters Sheet
  
  136
- Tool Data Sheet
  
  143
- Patterns Sheet
  
  145

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AMS XL200 Series Manuals

AMS XL200 Series Installation Manual & Technical Reference (150 pages)

Table of Contents

Chapter 1: Installation Overview

Chapter 2: System Type Description

Overview

Chapter 3: Model Customization

Software Models

Configuration Switch Settings

Input/Output Definitions

Chapter 4: Hardware & Installation

General Information

Hardware Configuration & Connections

Power Requirements

Electrical Interface

Encoder Installation

Chapter 5: Input & Output Descriptions

Inputs

Outputs

Signal Ports

Chapter 6: Setup Parameters

Setup Screen

Machine Parameters Menu

Controller Settings

Chapter 7: Tool Data

Tooling Terms

What Is Tool Data

Determining the Machine Zero Reference Point

Defining a Tool

Nested Tooling

Chapter 8: Startup and Calibration

Initial Tests and Settings

Test Inputs and Outputs

Test the E-Stop Circuit

Flying Cutoff Calibration

Feed-To-Stop Setup

Trim Correction

Appendix A: Specifications

Mechanical Specifications

Electrical Specifications

Appendix B: Diagrams

Wiring Diagrams

Appendix C: Worksheets for User-Recorded Parameters

Controller Information

Machine Parameters Sheet

Tool Data Sheet

Patterns Sheet

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