AMCI SV160E2 Manuals

Manuals and User Guides for AMCI SV160E2. We have 2 AMCI SV160E2 manuals available for free PDF download: User Manual

AMCI SV160E2 User Manual (138 pages)

Networked Integrated Servo Indexer/Driver/Motor with Integral 2-Port Ethernet Switch and Device Level Ring functionality for EtherNet/IP Media Redundancy Protocol for PROFINET

Brand: AMCI | Category: Servo Drives | Size: 2 MB

General Information
2
Important User Information
2
Standard Warranty
2
Returns Policy
2
Hour Technical Support Number
2
WEEE Statement
2
Table of Contents
3
Reference: Motion Control
3
About this Manual
7
Audience
7
Applicable Units
7
Navigating this Manual
7
Manual Conventions
8
Trademarks Notices
8
Revision Record
8
Revision History
8
Manual Layout
9
Reference: AMCI SV Servo
11
Specifications
11
E2 Product Family
11
The SV Servo Family
11
Network Data Format
11
General Functionality
12
Safe Torque off Functionality
12
Electromechanical Brake Option
13
Specifications
14
Indexer Functionality
15
Driver Functionality
15
Servo Control
16
Absolute Encoder
17
Stall Detection
17
Available Discrete Inputs
17
Home Input
17
CW Limit Switch or CCW Limit Switch
17
Trap Encoder Position & Start Indexed Move Input
18
Emergency Stop Input
18
Stop Jog or Registration Move
18
General Purpose Input
18
Enabling the Driver
18
STO Option
19
Software Monitoring
19
Stop Category 0
19
Discrepancy Timer Limit
19
Specifications (Continued)
19
Status Bits
20
State Diagrams
20
Status Led's
22
Drive Status LED
22
Module Status (MS) LED
22
Network Status (NS) LED
23
Servo Connectors
23
Ethernet Connectors
23
Digital Inputs Connector
24
Power Connector
24
Brake Connector
25
Torque Curves
25
Power Supply Sizing
26
Regeneration (Back EMF) Effects
27
Compatible Connectors and Cordsets
27
Ethernet Connector
27
Input Connector
27
Power Connector
27
Brake Connector
28
Ethernet Cordset
28
Input Cordset
28
Power Cordset
28
Brake Cordset
28
Motion Control
29
Definitions
29
Units of Measure
29
Profile Position
29
Encoder Position
29
Continuous Torque
29
Peak Torque
29
Home Position
30
Count Direction
30
Target Position
30
Relative Coordinates
30
Absolute Coordinates
30
Immediate Stop Deceleration
30
A Simple Move
31
Controlled and Immediate Stops
32
Host Control
32
Hardware Control
32
Basic Move Types
33
Relative Move
33
Controlled Stops
33
Immediate Stops
33
Absolute Move
34
Controlled Stops
34
Immediate Stops
34
CW/CCW Jog Move
35
Controlled Stops
35
Immediate Stops
35
CW/CCW Registration Move
36
Controlled Stops
37
Immediate Stops
37
Indexed Moves
38
Axis Follower Moves
39
Controlling Moves in Progress
40
Jog Moves
40
Registration Moves
40
Absolute and Relative Moves
40
Disabling the Motor
40
Constant Acceleration Equations
41
Variable Definitions
41
Total Time Equations
43
Definition of Home Position
45
Definition of Homing Speed
45
Position Preset
45
CW/CCW Find Home Commands
45
Homing Inputs
45
Homing Configurations
45
Homing Profiles
46
Home Input Only Profile
46
Profile with Overtravel Limit
47
Controlling Find Home Commands in Progress
48
Controlled Stops
48
Immediate Stops
48
Reference: Configuration Mode Data Format
49
Modes of Operation
49
Configuration Mode
49
Command Mode
49
Power up Behavior
49
Data Format
49
Command Mode Data Formats
50
PID Gain Calculations
50
Output Data Format
51
Configuration Word 0 Format
51
Read Data Blocks
53
Extended Drive Status
53
Remaining Read Data Blocks
53
Write Data Blocks
54
Block 1: Data Configuration Block
54
Block 2: I/O Configuration Block
54
Block 3: Motor Configuration Block
55
Block 5: Velocity Control Loop Configuration Block
56
Block 6: Position Control Loop Configuration Block
58
Block 15: Save Configuration to Flash Block
59
Input Data Format
59
Configuration Mode
59
Input Word 0
59
Configuration Mode  Input Word 1
60
Invalid Configurations
61
Format
63
Command Bits Must Transition
63
Data Format
63
Output Data Format
63
Command Word 0
64
Command Word 1
65
Command Blocks
66
Absolute Move
66
Relative Move
67
Hold Move
67
Resume Move
68
Immediate Stop
68
Find Home CW
69
Find Home CCW
69
Jog CW
70
Registration Move CW
70
Axis Follower Moves
71
Jog CCW
72
Registration Move CCW
72
Preset Position
73
Reset Errors
73
Enable Driver or Preset on Enable
74
Disable Driver
74
Format (Continued)
75
Input Data Format
75
Profile Position
75
Encoder Position
75
Trapped Encoder Position
75
Actual Motor Current
75
Actual Motor Velocity
76
Status Word 0 Format
76
Status Word 1 Format
77
Notes on Clearing a Driver Fault
79
Calculations
81
Overvoltage Threshold Parameter
81
Required Information
81
Step 1: Determine Regenerative Power Capability
82
Step 2: Determine System Inertia
82
Step 3: Determine the Deceleration Rate
82
Step 4: Determine Peak Braking Power
83
Step 5: Determine Minimum Braking Resistor Value
83
Step 6: Determine Maximum Braking Resistor Value
83
Step 7: Determine Average Power Rating
84
Determining the Braking Resistor
84
Reference: Configuring Network
85
Interfaces
85
Firewall Settings
85
Disable All Unused Network Interfaces
85
Configure Your Network Interface
85
Test Your Network Interface
86
Location
87
Safe Handling Guidelines
87
Prevent Electrostatic Damage
87
Prevent Debris from Entering the Unit
87
Remove Power before Servicing
87
Operating Temperature Guidelines
87
STO General Installation Guidelines
88
Qualified Personnel
88
Remain Within the Environmental Limits
88
Properly Use Inputs STOA and STOB
88
Consulting Services
88
Mounting an SV Servo
88
SV160E2 Outline Drawing
89
SV400E2 Outline Drawing
90
Servo Mounting
91
Connecting the Load
91
Mounting an SV Servo with Brake Option
91
SV160E2-B Outline Drawing
92
SV400E2-B Outline Drawing
93
SV160E2-B/SV400E2-B Mounting
93
Connecting the Load
94
Power Connector
94
Compatible Connectors and Cordsets
95
Power Wiring
95
Input Connector
96
Compatible Connectors and Cordsets
96
CNFL-5M Color Code and Shield Wire
97
Cable Shields
97
DC Input Wiring
98
Sinking Sensors Require a Pull up Resistor
98
STO Input Wiring
99
Extending the STO Cabling
99
Servo Brake Connector
99
Compatible Cordsets and Connectors
100
Brake Wiring
100
Network Connectors
101
Compatible Connectors and Cordsets
101
TIA/EIA-568 Color Codes
101
Ethernet/Ip Connections
102
Non-DLR Applications
102
DLR Applications
102
PROFINET Connections
102
Non-MRP Applications
102
MRP Applications
102
Modbus TCP Connections
102
STO Commissioning
103
When to Run the Tests
103
Basic Commissioning Test Outline
103
Commissioning Test Outline -  Discrepancy Timer Limit = 0
103
Commissioning Test Outline -  Discrepancy Timer Limit <> 0
104
Protocol
107
Determine the Best Method for Setting the IP Address
107
Use Factory Default Settings
107
Use the Embedded Web Server
108
Use the AMCI NET Configurator Utility
111
Task Complete
114
Task: Implicit Communications with an EDS
115
Obtain the EDS File
115
Install the EDS File
115
Start the EDS Hardware Installation Tool
115
Install the EDS File
116
Host System Configuration
118
Add the SV Servo to Your Project
118
Servo Properties Setup
119
General Tab
119
Connection Tab
119
Configuration Tab
119
Buffering the I/O Data
120
Messaging
121
Ether Net /Ip Explicit Messaging
121
Required Message Instructions
121
Create Four New Data Files
121
Add the Message Instructions to Your Ladder Logic
122
Troubleshooting
125
Task: Modbus TCP Configuration
127
Enable Modbus TCP Protocol
127
Modbus Addressing
127
Modbus Table Mapping
127
Host Addressing
127
AMCI Modbus TCP Memory Layout
128
Supported Number of Connections
128
Supported Modbus Functions
129
Supported Modbus Exceptions
129
Task: PROFINET Network
131
Configuration
131
Basic Steps
131
Download the GSDML Files
131
GSDML File Installation
131
Configure the PROFINET Network
131
Add the SV Servo to the PROFINET Network
132
Configure the SV Servo
134
Set the I/O Configuration
135
Set the SV Servo Device Name
136
Verify and Download the New Configuration
136
MRP Installations
137
Configure the SV Servo as an MRC
137

AMCI SV160E2 User Manual (120 pages)

Networked Integrated Servo Indexer/Driver/Motor with Integral 2-Port Ethernet Switch and Device Level Ring functionality for EtherNet/IP Media Redundancy Protocol for PROFINET

Brand: AMCI | Category: Servo Drives | Size: 2 MB

General Information

2
- Important User Information
  2
- Standard Warranty
  2
- Returns Policy
  2
- Hour Technical Support Number
  2
- WEEE Statement
  2
- Table of Contents
  3
About this Manual

7
- Audience
  7
- Applicable Units
  7
- Navigating this Manual
  7
- Manual Conventions
  8
- Trademarks and Other Legal Stuff
  8
- Revision Record
  8
  - Revision History
    8
- Manual Layout
  9
Reference: SV160E2 Specifications

11
- E2 Product Family
  11
- The SV160E2 Family
  11
  - General Functionality
    11
  - Safe Torque off Functionality
    12
  - Network Data Format
    12
- Specifications
  13
- Indexer Functionality
  14
- Driver Functionality
  14
- Servo Control
  15
- Absolute Encoder
  16
- Stall Detection
  16
- Available Discrete Inputs
  16
  - Home Input
    16
  - CW Limit Switch or CCW Limit Switch
    16
  - Start Indexed Move Input
    17
  - Emergency Stop Input
    17
  - Stop Jog or
    17
  - Registration Move Input
    17
  - Capture Encoder Position Input
    17
  - General Purpose Input
    17
- Enabling the Driver
  17
- STO Option
  18
  - Basic Functionality
    18
  - Additional Functionality
    18
Reference: SV160E2 Specifications (Continued)

18
- Status Led's
  19
  - Drive Status LED
    19
  - Module Status (MS) LED
    19
  - Network Status (NS) LED
    20
- SV160E2 Connectors
  20
  - Ethernet Connectors
    20
  - Digital Inputs Connector
    21
  - Power Connector
    21
- Torque and Power Curves
  22
- Power Supply Sizing
  22
- Regeneration (Back EMF) Effects
  23
- Compatible Connectors and Cordsets
  24
  - Ethernet Connector
    24
  - Input Connector
    24
  - Power Connector
    24
  - Ethernet Cordset
    24
  - Input Cordset
    24
  - Power Cordset
    24
Table of Contents

25
Reference: Motion Control

25
- Definitions
  25
  - Units of Measure
    25
  - Profile Position
    25
  - Encoder Position
    25
  - Continuous Torque
    25
  - Peak Torque
    25
Reference: Motion Control (Continued)

25
- Home Position
  26
- Count Direction
  26
- Target Position
  26
  - Relative Coordinates
    26
  - Absolute Coordinates
    26
  - Immediate Stop Deceleration
    26
- A Simple Move
  27
- Controlled and Immediate Stops
  28
  - Host Control
    28
  - Hardware Control
    28
- Basic Move Types
  29
  - Relative Move
    29
    
    Controlled Stops
    29
    
    Immediate Stops
    29
  - Absolute Move
    30
    
    Controlled Stops
    30
    
    Immediate Stops
    30
  - CW/CCW Jog Move
    31
    
    Controlled Stops
    31
    
    Immediate Stops
    31
  - CW/CCW Registration Move
    32
    
    Controlled Stops
    33
    
    Immediate Stops
    33
- Indexed Moves
  34
- Axis Follower Moves
  35
- Controlling Moves in Progress
  36
  - Jog Moves
    36
  - Registration Moves
    36
  - Absolute and Relative Moves
    36
- Disabling the Motor
  36
Reference: Move Profile 

37
- Constant Acceleration Equations
  37
  - Variable Definitions
    37
  - Total Time Equations
    39
Reference: Homing an SV160E2

41
- Definition of Home Position
  41
- Definition of Homing Speed
  41
- Position Preset
  41
- CW/CCW Find Home Commands
  41
- Homing Inputs
  41
- Homing Configurations
  41
- Homing Profiles
  42
  - Home Input Only Profile
    42
  - Profile with Overtravel Limit
    43
- Controlling Find Home Commands in Progress
  44
  - Controlled Stops
    44
  - Immediate Stops
    44
Reference: Configuration Mode Data Format

45
- Modes of Operation
  45
  - Configuration Mode
    45
  - Command Mode
    45
- Power up Behavior
  45
- Data Format
  45
- Command Mode Data Formats
  46
- Output Data Format
  47
  - Configuration Word 0 Format
    47
Reference: Configuration Mode Data Format (Cont'D)

48
- Read Data Blocks
  49
  - Extended Drive Status
    49
  - Remaining Read Data Blocks
    49
- Write Data Blocks
  50
- Input Data Format
  54
  - Config Mode Input Word 0
    54
  - Config Mode Input Word 1
    55
- Invalid Configurations
  55
Reference: Command Mode Data

57
- Format
  57
- Command Bits Must Transition
  57
- Data Format
  57
- Output Data Format
  57
- Command Word 0
  58
- Command Word 1
  59
- Command Blocks
  60
  - Absolute Move
    60
  - Relative Move
    61
  - Hold Move
    61
  - Resume Move
    62
  - Immediate Stop
    62
  - Find Home CW
    63
  - Find Home CCW
    63
  - Jog CW
    64
  - Registration Move CW
    64
  - Axis Follower Moves
    65
  - Jog CCW
    66
  - Registration Move CCW
    66
  - Preset Position
    67
  - Reset Errors
    67
  - Enable Driver or Preset on Enable
    68
  - Disable Driver
    68
- Input Data Format
  69
  - Status Word 0 Format
    69
  - Status Word 1 Format
    70
- Notes on Clearing a Driver Fault
  72
Reference: Braking Resistor 

73
Reference: Configuring Network

77
- Interfaces
  77
- Firewall Settings
  77
- Disable All Unused Network Interfaces
  77
- Configure Your Network Interface
  77
- Test Your Network Interface
  78
Task 1: Installing the SV160E2

79
- Location
  79
- Safe Handling Guidelines
  79
- Operating Temperature Guidelines
  79
- Mounting
  79
  - SV160E2 Outline Drawing
    80
  - SV160E2 Mounting
    80
  - Connecting the Load
    80
- Power Connector
  81
  - Compatible Connectors and Cordsets
    81
- Power Wiring
  82
- Input Connector
  82
- DC Input Wiring
  84
  - Sinking Sensors Require a Pull up Resistor
    84
- STO Input Wiring
  85
  - Extending the STO Cabling
    85
Task 1: Installing the SV160E2 

86
- Network Connectors
  86
  - Compatible Connectors and Cordsets
    86
  - TIA/EIA-568 Color Codes
    86
- Ethernet/Ip Connections
  87
  - Non-DLR Applications
    87
  - DLR Applications
    87
- PROFINET Connections
  87
  - Non-MRP Applications
    87
  - MRP Applications
    87
- Modbus TCP Connections
  87
  - Protocol
    89
  - Setting the IP Address
    89
Task 2: Set the IP Address and 

89
Task 3: Implicit Communications with an EDS

97
- Obtain the EDS File
  97
- Install the EDS File
  97
  - Start the EDS Hardware Installation Tool
    97
  - Install the EDS File
    98
- Host System Configuration
  100
- Add the SV160E2 to Your Project
  100
- SV160E2 Properties Setup
  101
  - General Tab
    101
  - Connection Tab
    101
  - Configuration Tab
    101
- Buffering the I/O Data
  102
  - Messaging
    103
Task 4: Ethernet/Ip Explicit 

103
- Required Message Instructions
  103
- Create Four New Data Files
  103
- Add the Message Instructions to Your Ladder Logic
  104
- Troubleshooting
  107
Table of Contents

109
Task 5: Modbus TCP Configuration

109
- Enable Modbus TCP Protocol
  109
- Modbus Addressing
  109
- Modbus Table Mapping
  109
- Host Addressing
  109
- AMCI Modbus TCP Memory Layout
  110
- Supported Number of Connections
  110
- Supported Modbus Functions
  111
- Supported Modbus Exceptions
  111
Task 6: PROFINET Network Configuration

113
- Basic Steps
  113
- Download the GSDML Files
  113
- GSDML File Installation
  113
- Configure the PROFINET Network
  113
- Add the SV160E2 to the PROFINET Network
  114
- Configure the SV160E2
  116
- Set the I/O Configuration
  117
- Set the SV160E2 Device Name
  118
- Verify and Download the New Configuration
  118
- MRP Installations
  119
- Configure the SV160E2 as an MRC
  119

AMCI Categories

Control Unit Servo Drives Media Converter Engine Controller

More AMCI Manuals

AMCI SV160E2 Manuals

AMCI SV160E2 User Manual (138 pages)

Table of Contents

AMCI SV160E2 User Manual (120 pages)

Table of Contents

General Information

About this Manual

Reference: SV160E2 Specifications

Reference: SV160E2 Specifications (Continued)

Table of Contents

Reference: Motion Control

Reference: Motion Control (Continued)

Reference: Move Profile 

Reference: Homing an SV160E2

Reference: Configuration Mode Data Format

Reference: Configuration Mode Data Format (Cont'D)

Reference: Command Mode Data

Reference: Braking Resistor 

Reference: Configuring Network

Task 1: Installing the SV160E2

Task 1: Installing the SV160E2 

Task 2: Set the IP Address and 

Task 3: Implicit Communications with an EDS

Task 4: Ethernet/Ip Explicit 

Table of Contents

Task 5: Modbus TCP Configuration

Task 6: PROFINET Network Configuration

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AMCI Categories