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Amazone UX 5200 Special Manuals
Manuals and User Guides for Amazone UX 5200 Special. We have
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Amazone UX 5200 Special manual available for free PDF download: Operating Manual
Amazone UX 5200 Special Operating Manual (242 pages)
Trailed field sprayer
Brand:
Amazone
| Category:
Paint Sprayer
| Size: 17 MB
Table of Contents
Table of Contents
5
1 User Information
10
Purpose of the Document
10
Locations in the Operating Manual
10
Diagrams
10
2 General Safety Instructions
11
Obligations and Liability
11
Representation of Safety Symbols
13
Organisational Measures
14
Safety and Protection Equipment
14
Informal Safety Measures
14
User Training
15
Safety Measures in Normal Operation
15
Danger from Residual Energy
16
Maintenance and Repair Work, Fault Elimination
16
Design Changes
16
Spare and Wear Parts and Aids
17
Cleaning and Disposal
17
User Workstation
17
Warning Symbols and Other Signs on the Machine
18
Positions of Warning Symbols and Other Labels
19
Potential Risks from Not Observing the Safety Instructions
28
Safety-Conscious Working
28
Safety Information for Users
29
General Safety and Accident Prevention Information
29
Hydraulic System
32
Electrical System
33
Universal Joint Shaft Operation
34
Coupled Machines
35
Brake System
35
Tyres
36
Field Sprayer Operation
37
Cleaning, Maintenance and Repairs
38
3 Loading and Unloading
39
4 Product Description
40
Overview of the Assemblies
40
Safety and Protection Equipment
42
Liquid Circuit
43
Supply Hoses between the Tractor and the Machine
44
Transportation Equipment
44
Intended Use
45
Device Inspections
46
Consequences of Using Certain Crop Protection Agents
46
Danger Areas and Danger Points
47
Rating Plate and CE Mark
48
Conformity
48
Maximum Permissible Application Rate
49
Technical Data
50
Total UX Measurements Including Super-S Sprayer Boom [MM]
50
Total UX Measurements Including Super-L Sprayer Boom [MM]
50
Data Sheet
51
Weights Basic Machine and Modules
52
Permissible Total Weight and Tyres
53
Noise Emissions Data
56
Required Tractor Equipment
57
5 Construction and Function of the Basic Machine
58
Functionality
58
Control Terminal
59
PTO Shaft
62
Coupling the PTO Shaft
64
Uncoupling the PTO Shaft
65
Hydraulic Connections
66
Coupling Hydraulic Hose Lines
68
Disconnecting Hydraulic Hose Lines
68
Air Pressure Brake System
69
Automatic Load-Dependent Braking Force Regulator (ALB)
70
Coupling the Brake System
71
Uncoupling the Brake System
72
Hydraulic Service Brake System
73
Coupling the Hydraulic Service Brake System
73
Uncoupling the Hydraulic Service Brake System
73
Emergency Brake
73
Parking Brake
75
Foldable Wheel Chocks
76
Safety Chain for Implements Without Brake System
77
Drawbars
78
Autotrail Tracking Control
79
Autotrail Steering Drawbar
81
Autotrail Steering Axle
82
Tracking Control Via Tractor Control Unit
83
Hydraulic Stand
84
Mechanic Stand
84
Spray Liquid Tank
85
Fill Level Indicator on the Machine
86
Agitators
86
Maintenance Platform with Ladder
87
Suction Port for Filling the Spray Liquid Tank (Optional)
88
Filling Connection for Filling the Spray Liquid Tank with Pressure (Option)
88
Flushing Water Tank
89
Induction Bowl with Canister Flushing
90
Filling Connection for Ecofill (Optional)
91
Fresh Water Tank
92
Hydropneumatic Sprung Suspension (Optional)
92
Pump Equipment
93
Hydraulic Pump Drive
93
Filter Equipment
94
Filling Sieve
94
Suction Filter
94
Self Cleaning Pressure Filter
95
Nozzle Filters
95
Bottom Sieve in the Induction Bowl
96
Drawbar (Optional)
96
Transport and Secure Container (Optional)
97
Exterior Wash down Kit (Optional)
98
Camera (Optional)
99
Work Floodlights
100
Comfort Equipment
101
Control Terminal
102
Amaspray
102
6 Construction and Function of the Sprayer Boom
103
Super-S Boom
107
Unlocking and Locking the Transport Safety Catch
108
Super-S Boom, Folding Via the Tractor Control Unit
109
Super-L Boom
110
Super-L Boom, Folded Using Tractor Control Unit
112
Working with the Sprayer Boom Folded out on One Side
113
Reduction Joint on the Outer Boom (Optional)
114
Boom Width Reduction (Option)
115
Boom Extension (Option)
116
Hydraulic Tilt Adjustment (Optional)
117
Distance Control (Optional)
117
Spray Lines and Nozzles
118
Technical Data
118
Single Nozzles
121
Multi Nozzles (Optional)
121
Electric Boundary Nozzles (Optional)
123
Electric End Nozzle Switching (Optional)
123
Electric Additional Nozzle Switching (Optional)
123
Line Filter for Spray Lines (Optional)
124
Automatic Single Nozzle Control (Optional)
124
Single Nozzle Control Amaswitch
124
4-Way Amaselect Single Nozzle Control
124
Special Optional Equipment for Liquid Fertiliser
125
Three-Ray Nozzles (Optional)
125
Hole Nozzles / FD Nozzles (Optional)
126
Drag Hose Equipment for Super-S Boom (Optional)
127
Drag Hose Equipment for Super-L Boom (Optional)
128
Foam Marker (Optional)
129
Pressure Circulating System (DUS) (Optional)
131
Lift Module
133
7 Commissioning
134
Checking the Suitability of the Tractor
135
Calculating the Actual Values for the Total Tractor Weight, Tractor Axle Loads and Tyre Load Capacities, as Well as the Minimum Ballast
135
Requirements for Tractor Operation with Attached Machines
139
Machines Without Their Own Brake System
140
Adjusting the Length of the PTO Shaft to the Tractor
141
Securing Tractor / Machine against Accidental Starting and Rolling
143
Fitting Wheels
144
Initial Operation of Service Brake System
144
Adjusting the Hydraulic System with the System Setting Screw
144
Autotrail Position Encoder
147
Track Setting of the Adjustable Axle (Workshop Task)
148
8 Coupling and Uncoupling the Machine
149
Coupling the Machine
149
Uncoupling the Machine
151
Manoeuvring the Uncoupled Machine
152
9 Transportation
153
10 Using the Machine
155
Preparing for Spraying Operation
157
Preparing the Spray Liquid
158
Calculating the Filling and Refill Quantity
162
Filling Table for Remaining Spray Area
163
Fill the Spray Liquid Tank Via the Suction Port and Blend in the Agent at the same Time
164
Adding the Agent Using ECO-Fill
167
Filling the Spray Liquid Tank Via the Filling Connection and Blending in the Agent
168
Spraying Operation
171
Applying the Spray Liquid
173
Drift Reduction Measures
175
Dilute the Spray Liquid with Flushing Water
175
Residues
176
Diluting the Excess Residue in the Spray Liquid Tank and Spraying out the Diluted Residue Remaining at the End of Spraying Operations
177
Emptying the Spray Liquid Tank Using the Pump
178
Cleaning the Field Sprayer
179
Cleaning the Sprayer with the Tank Empty
180
Draining the Final Residues
181
Cleaning the Suction Filter When Tank Is Empty
182
Cleaning the Suction Filter When Tank Is Full
182
Cleaning the Pressure Filter When the Tank Is Empty
183
Cleaning the Pressure Filter When the Tank Is Full
183
Exterior Cleaning
184
Cleaning the Sprayer During a Critical Agent Change
184
Cleaning the Sprayer with a Full Tank (Work Interruption)
185
11 Faults
186
12 Cleaning, Maintenance and Repair
187
Cleaning
189
Winter Storage and Long Periods out of Operation
190
Lubrication Specifications
193
Lubrication Point Overview
194
Maintenance Schedule - Overview
197
Drawbars
199
Axle and Brake
200
Automatic Load-Dependent Brake Force Regulator (ALB)
205
Parking Brake
205
Tyres / Wheels
206
Tyre Pressures
206
Fitting Tyres
207
Hydropneumatic Sprung Suspension
207
Drawbar
207
Hydraulic System
208
12.11.1 Labelling Hydraulic Hose Lines
209
12.11.2 Maintenance Intervals
209
12.11.3 Inspection Criteria for Hydraulic Hose Lines
209
12.11.4 Installation and Removal of Hydraulic Hose Lines
210
Fluid Filter
211
12.11.6 Cleaning the Solenoid Valves
211
12.11.7 Clean / Exchange the Filter in the Hydraulic Plug
212
12.11.8 Hydro-Pneumatic Pressure Reservoir
212
12.11.9 Adjusting the Hydraulic Throttle Valve
213
Adjustments on the Folded-Out Sprayer Boom
215
Pump
216
Check the Oil Level
216
12.13.2 Changing the Oil
216
12.13.3 Cleaning
216
12.13.4 Belt-Driven Pump
217
12.13.5 Checking and Replacing the Suction and Pressure-Side Valves
218
12.13.6 Checking and Replacing the Piston Diaphragm
219
Calibrate the Flow Meter
220
Field Sprayer Calibration
221
Nozzles
223
12.16.1 Fitting the Nozzle
223
12.16.2 Removing the Diaphragm Valve if the Nozzle Is Dripping
223
Line Filter
224
Instructions on Testing the Field Sprayer
225
Electric Lighting System
226
Screw Tightening Torques
227
Disposing of the Field Sprayer
228
13 Spray Table
229
Spray Tables for Flat-Fan, Anti-Drift, Injector and Airmix Nozzles, Spraying Height 50 CM
229
Spraying Nozzles for Liquid Manure
233
Spray Table for Three-Ray Nozzle, Spraying Height 120 CM
233
Spray Table for 7-Hole Nozzles
235
Spray Table for FD Nozzles
236
Spray Table for Drag Hose Unit
238
Conversion Table for Spraying Ammonium Nitrate / Urea Solution (AUS) Liquid Fertiliser
240
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