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Alternate Heating wood gun E100 SF Manuals
Manuals and User Guides for Alternate Heating wood gun E100 SF. We have
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Alternate Heating wood gun E100 SF manual available for free PDF download: Installation And Operator's Manual
Alternate Heating wood gun E100 SF Installation And Operator's Manual (72 pages)
wood gasification boiler
Brand:
Alternate Heating
| Category:
Boiler
| Size: 3 MB
Table of Contents
Table of Contents
4
Introduction
6
Explanation of Wood & Biomass Combustion
6
Wood Moisture Content & Wood Gasification
6
Mode of Operation
7
Boiler Installation
10
Boiler Location
10
Boiler Room Requirements
10
Rigging and Positioning of Boiler
11
Clearances to Combustibles Required for Safety and Operation
11
Boiler Assembly
11
Cyclone Ash Collector
11
Air Valve
12
Draft-Inducing Fan Assembly
12
Installation and Maintenance of Electrical Controls and Gauges
12
General Chimney Requirements
13
Specific Chimney Requirements for the Wood Gun
13
Flue Pipe
14
Proper Chimney Connection
14
Boiler Piping for Hydronic Systems
15
Piping the Boiler in Parallel with Another Boiler
16
Pressure Relief Valve
16
Pressure Reducing Fill Valve
16
Expansion Tank Selection
16
Return Water Temperature
17
Low Water Cutoff
17
Recommended Boiler Control Settings in Hydronic Systems
18
Boiler Conditioner / Sealant
18
Boiler Piping and Controls for Low Pressure Steam Systems
18
Forced Hot Air Systems (Water to Air Coil in Duct)
19
Domestic Hot Water Coil Piping
19
Oil Burner Assembly
20
General Information
20
Models E180, and E250
20
Oil/Gas Burner Combustion Chamber: Models E100 and E140
21
Oil Burner Electrical Connection
21
Oil Burner Fuel Line Connection
21
Oil Burner Adjustment
21
Gas Burner Assembly
22
Models E100 through E250
22
Gas Burner Adjustment
23
Oil Automatic Switchover and Lockout Control
23
Smoke Flap
23
Operating Information
25
Starting a Fire: Switch Positions
26
Switch Positions: Cold Boiler Startup
26
Fuel Type
26
The Wood Gun Is Designed to Burn Split or Unsplit Wood
26
Starting a Fire: Procedure
26
Charging the Boiler with Wood: Manual Feed
27
EPA Side Tunnel Refractory Plug
28
Particle Fuel Delivery Option
29
Adjustment of the Draft-Inducing Fan (Belt-Drive Only)
29
Optional Automatic Fuel Delivery Systems
29
Burning Particle Wood with a Low Moisture Content
30
Use of Water Spray Kit
30
Option and Sequence of Events for Automatic Feed Systems
30
Augers
31
Photo-Eye Fuel Level Sensing System
31
Wood Fuel Characteristics and Wood Storage
31
Removal and Disposal of Ashes
32
Conditioning of Boiler Water
32
Dissolved Oxygen
33
Solids
33
Alkalinity
33
Phosphates
33
Hardness
33
Oils
34
Maintenance
35
Weekly Cleaning Procedure
35
Air Valve Cleaning and Maintenance
35
Yearly Cleaning
36
Air Valve Motor Replacement
36
Removing Old Damper Motor
36
Installing the New Damper Motor
36
Door Adjustment
37
Load Door Seal Replacement
38
Front and Rear Inspection Door High Temperature Rope Installation
40
Fan Assembly
41
Direct Drive Fan Bearing Replacement Procedure
42
Refractory Replacement
45
Center Brick
45
Side Brick Refractory Replacement
47
Fuel Diverter Blocks: Auto Feed Only
48
Additional Information
48
Appendix A: Boiler Specification Diagram
49
Additional Specifications
52
Pressure Drop
52
Explanation of GPM Flow
52
Wood Gun E Series Specifications
52
Appendix B: Wiring Diagrams
53
Appendix C: Exploded Parts Drawings
61
Parts Listing
62
Appendix D: Troubleshooting Guide
65
Appendix F: Boiler Piping and Ducting Examples
68
Limited Warranty
72
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