Alternate Heating WOOD GUN E155 SS Manuals

Manuals and User Guides for Alternate Heating WOOD GUN E155 SS. We have 1 Alternate Heating WOOD GUN E155 SS manual available for free PDF download: Installation And Operator's Manual

Alternate Heating WOOD GUN E155 SS Installation And Operator's Manual (63 pages)

WOOD GASIFICATION BOILER

Brand: Alternate Heating | Category: Boiler | Size: 2 MB

Table of Contents
4
Introduction
6
Explanation of Wood & Biomass Combustion
6
Wood Moisture Content & Wood Gasification
6
Mode of Operation
7
Reduce or Prevent Condensation
9
Proper Pressurization of the Wood Gun
9
Boiler Installation
10
Boiler Location
10
Boiler Room Requirements
10
Rigging and Positioning of Boiler
11
Clearances to Combustibles Required for Safety and Operation
11
Boiler Assembly
11
Cyclone Ash Collector
11
Air Valve
12
Draft-Inducing Fan Assembly
12
Installation and Maintenance of Electrical Controls and Gauges
12
Cyclone Attachment
12
General Chimney Requirements
13
Specific Chimney Requirements for the Wood Gun
13
Flue Pipe
14
Proper Chimney Connection
15
Stove Pipe Passing through Wall
15
Boiler Piping for Hydronic Systems
16
Piping the Boiler in Parallel with Another Boiler
16
Pressure Relief Valve
16
Pressure Reducing Fill Valve
17
Expansion Tank Selection
17
Return Water Temperature
17
Pressure Regulating Valve and Backflow Prevention Valve Configuration
17
Low Water Cutoff
18
Three Mixing Valve: Return Water Protection
18
Photo: Low Water Cutoff Installation
18
Recommended Boiler Control Settings in Hydronic Systems
19
Boiler Conditioner / Sealant
19
Boiler Piping and Controls for Low Pressure Steam Systems
19
Forced Hot Air Systems (Water to Air Coil in Duct)
20
Domestic Hot Water Coil Piping
20
Plumbing - Coil in Series
20
Plumbing - Coil in Parallel
20
Oil Burner Assembly
21
General Information
21
Oil/Gas Burner Combustion Chamber: Models E155
21
Plumbing - Coil with Circulator
21
Oil Burner Electrical Connection
22
Oil Burner Fuel Line Connection
22
Oil Burner Adjustment
22
E100, E140 Combustion Chamber
22
Gas Burner Assembly
23
Gas Burner Adjustment
24
Oil Automatic Switchover and Lockout Control
24
Smoke Flap
24
Photo: (Smoke Flap)
24
Operating Information
25
Starting a Fire: Switch Positions
26
Switch Positions: Cold Boiler Start-Up
26
Fuel Type
26
The Wood Gun Is Designed to Burn Split or Unsplit Wood
26
Starting a Fire: Procedure
26
Charging the Boiler with Wood: Manual Feed
27
Automatic and Manual Dampers
27
Back-Puffing Preventionchecklist
28
EPA Side Tunnel Refractory Plug
28
Wood Fuel Characteristics and Wood Storage
29
Low Water Temperature Option
29
EPA Side Tunnel Plug
29
EPA Side Tunnel Plug Install
29
Cool down Cycle
30
Wood FUEL CHARACTERISTICS and WOOD STORAGE
30
Removal and Disposal of Ashes
30
Conditioning of Boiler Water
31
Dissolved Oxygen
31
Solids (Primarily for Steam Boilers)
32
Alkalinity
32
Phosphates
32
Hardness
32
Oils
32
Maintenance
33
Weekly Cleaning Procedure
33
Air Valve Cleaning and Maintenance
33
Yearly Cleaning
34
Air Valve Motor Replacement
34
Removing Old Damper Motor
34
Installing the New Damper Motor
34
Air Valve Gasket
34
Door Adjustment
35
Air Valve Motor Clamp Alignment
35
Air Valve Disk in Open Positioning
35
Load Door Seal Replacement
36
Door Hinge Plate Adjustment
36
Door Latch Shims
36
Load Door with Old Seal Removed and High Temperature Silicone
36
Load Door with Fiberglass Braid Tape
36
Load Door with Fiberglass Braid Tape and more High Temperature Silicone
37
Adding Preformed Silicone Bead to Door
37
Marking to Trim
37
Trimming Preformed Silicone Bead
37
Adding High Temperature Silicone to Butt Joint of Trimmed Bead
37
Finished Joint
37
Front and Rear Inspection Door High Temperature Rope Installation
38
Reinforcing Corners with High Temperature Silicone
38
Finishing the Corners
38
Finished, Level Bead
38
Rear Inspection Door
38
Fan Assembly
39
Front Inspection Door
39
Direct-Drive Fan Attached to Boiler
39
Direct Drive Fan Bearing Replacement Procedure
40
Fan Assembly Mount Points
40
Mark Assembly Orientation
40
Fan Hub Set Screws
40
One Inch Nut for Pulling Fan
40
Jaw Puller at the Ready
40
AHS Fan Puller Tool
40
AHS Fan Puller Tool at the Ready
41
Separate Heat Shield from Motor Mount Plate
41
Closeup of Motor Mounting Bolts
41
Motor Frame Assembly Bolts
41
Loosening Motor End Shield from Motor
42
Lifting the End Shield with Armature
42
Loosening Screws Securing Bearing to End Shield39
42
Jaw Puller at the Ready on Motor Bearing
42
AHS Bearing Puller
42
Refractory Replacement
43
Center Brick
43
Steel Center Brick - 8 Inch
43
Side Brick Refractory Replacement
44
New Ceramic Blanket in Place
44
Fuel Diverter Blocks: Auto Feed Only
45
Additional Information
45
Positioning New Side Brick
45
Appendix A: Boiler Specification Diagram
46
Additional Specifications
49
Pressure Drop
49
Explanation of GPM Flow
49
Wood Gun E Series Specifications
49
Appendix B: Wiring Diagrams
50
Appendix C: Exploded Parts Drawings
52
Parts Listing
53
Appendix D: Troubleshooting Guide
56
Appendix F: Boiler Piping and Ducting Examples
59
Wood Gun Air Inlet Ducting Installations
60
Wood Gun in Primary/Secondary System
61
Operating an Alternate Heating Systems Boiler in Tandem with Existing Boiler
62
Limited Warranty
63

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Alternate Heating WOOD GUN E155 SS Installation And Operator's Manual (63 pages)

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