Allied HOLE-HOG 310 Manuals

Manuals and User Guides for Allied HOLE-HOG 310. We have 1 Allied HOLE-HOG 310 manual available for free PDF download: Technical Manual

Allied HOLE-HOG 310 Technical Manual (102 pages)

Brand: Allied | Category: Construction Equipment | Size: 1 MB

Table of Contents
3
Section 1.0 Introduction
13
Safety Information
13
Warranty Information
13
Allied Product Policies
13
Section 2.0 Overview
15
Body/Anvil
15
Plain Anvil (310)
15
Threaded Anvil (310-TH)
15
Striker
15
Tail Assembly
15
Tapered End Cap Adapter
15
Differences Among Hole-Hogs
15
Variations by Model
15
Variations by Serial Number
16
Figure 2-1. Major Components: Hole-Hog Models 310 and 310-TH
16
Figure 8-2. Whip Hose Mounting Method 2
16
Section 3.0 Specifications and Decals
17
Specifications
17
Minimum Recommended Operating Depths
17
Figure 14-6.Tail Assembly
17
Decal Identification
18
Figure 3-1. Hole-Hog Decal Location
20
Section 4.0 General Construction Safety
22
Owner's Responsibilities
22
General Construction Safety
22
Federal, State, Local and OSHA Construction Guidelines and Regulations
22
General Safety Summary
22
CAUTIONS and WARNINGS
22
Personnel Precautions
23
Section 5.0 Hole-Hog Safety Precautions
24
Receiving a New Hole-Hog
24
Record the Serial Number
24
Hole-Hog Use
24
Lifting and Blocking Precautions
24
Operating Precautions
25
Section 6.0 Operation
26
Operating Overview
26
Operating Guidelines
26
Safety Precautions
26
Select a Safe Piercing Path
26
Prepare Entrance Trench
27
Prepare Exit Pit or Target
27
Prepare the Hole-Hog and Air Hose
27
Position and Aim the Hole-Hog
27
Figure 6-1. Lifting the Hole-Hog
28
Piercing the Underground Hole
29
Reversing the Hole-Hog
30
Install Material in the Pierced Hole
30
Remove and Service Hole-Hog
30
Section 7.0 Lubrication
31
Startup
31
Normal Operation
31
Icing
31
Section 8.0 Disassembly
33
General
33
Hole-Hog Serial Numbers
33
Variations by Serial Number
33
Whip Hose Mounting Method 1
34
Whip Hose Mounting Method 2
34
Figure 8-1. Whip Hose Mounting Method 1
34
Nylon Insert for Anvil Cap
35
Disassembly and Assembly Tool Kit Part Number 831147
35
Figure 8-3. Anvil Cap and Nylon Insert
35
Figure 8-4. Hole-Hog Tool Kit
35
Extent of Disassembly
36
Replacing Only the Whip Hose
36
Replacing Only the Body/Anvil and Anvil Cap
36
Removing Tail Assembly and Striker
36
Figure 8-5. Loosening the End Cap
36
Figure 8-6. Removing the Tail Assembly
36
Disassembling the Tail Assembly
37
Remove Tapered Tail Adapter
37
Figure 8-7. Tilting the Body/Anvil to Access the Striker
37
Figure 8-8. Removing Striker from Body/Anvil
37
Remove Whip Hose and Valve Components from the End Cap
38
Remove Whip Hose and Fittings (for Serial Numbers 499 and Below)
38
Figure 8-9. Secure End Cap for Disassembly
38
Figure 8-10. Slide Tail Adapter from End Cap, over Whip Hose
38
Figure 8-11. Press Valve Stem into Position
38
Figure 8-12. Hold Valve Stem in Position
39
Figure 8-13. Loosen Hex Fitting and Remove Whip Hose
39
Figure 8-14. Remove Quick Disconnect from Whip Hose
39
Remove Valve Stem from End Cap (for Serial Numbers 499 and Below)
40
Figure 8-15. Remove Quick Disconnect Gasket
40
Figure 8-16. Press Valve Stem into Position
40
Figure 8-17. Remove Snap Ring from Valve Stem
40
Remove Whip Hose and Fittings (for Serial Numbers 500 and Above)
41
Figure 8-18. Remove Valve Components from End Cap
41
Figure 8-19. Press Valve Stem into Position
41
Figure 8-20. Hold Thread Adapter in Position
41
Figure 8-21. Loosen Hex Fitting and Remove Whip Hose
41
(For Serial Numbers 500 and Above)
42
Figure 8-22. Remove Quick Disconnect from Whip Hose
42
Figure 8-23. Remove Quick Disconnect Gasket
42
Figure 8-24. Press Valve Stem into Position
42
Remove Valve Stem Components
43
Figure 8-25.Hold Thread Adapter in Place
43
Figure 8-26. Remove Thread Adapter from the Valve Stem
43
Figure 8-27. Remove the Valve Components from the End Cap
43
Figure 8-28. Snap Ring on Valve Stem
43
Figure 8-29. Remove Snap Ring from Valve
44
Figure 8-30. Remove the Valve from the Spherical Bearing
44
Figure 8-31. Snap Ring Secures Spherical Bearing
44
Remove End Cap Components
45
Figure 8-32. Secure Valve Stem in Vise
45
Figure 8-33. Drive the Spherical Bearing from the Valve Stem
45
Figure 8-34. Remove Spherical Bearing and Snap Ring from Valve Stem
45
Figure 8-35. End Cap Components
45
Figure 8-36. Place End Cap in Arbor Press
46
Figure 8-37. Press Valve Guide from the Shock Absorber
46
Figure 8-38. Cutting Pattern for Shock Absorber
46
Figure 8-39. Removing Shock Absorber from End Cap
46
Section 9.0 Assembly
47
General
47
Hole-Hog Serial Numbers
47
Variations by Serial Number
47
Whip Hose Mounting Method 1
48
Whip Hose Mounting Method 2
48
Figure 9-1. Whip Hose Mounting Method 1
48
Figure 9-2. Whip Hose Mounting Method 2
48
Nylon Insert for Anvil Cap
49
Disassembly and Assembly Tool Kit Part Number 831147
49
Figure 9-3. Anvil Cap and Nylon Insert
49
Figure 9-4. Hole-Hog Tool Kit
49
Extent of Re-Assembly
50
Replacing Only the Whip Hose and Quick Disconnect Fitting
50
Replacing the Body/Anvil Only
50
Threaded Anvil (TH) Units Only
50
Assemble End Cap Components
50
Figure 9-5. End Cap, Tool P/N 831144 and Shock Absorber
50
Figure 9-6. Compress Shock Absorber in Installation Tool 831144
51
Figure 9-7. Press the Shock Absorber into the End Cap Shock Absorber Seat
51
Figure 9-8. Lubricate Valve Guide, Shock Absorber and Installation Tools
51
Figure 9-9. Place End Cap, Valve Guide and Installation Tools in the Arbor Press
52
Figure 9-10. Press Valve Guide into End Cap and Shock Absorber
52
Fit Spherical Bearing to Valve Stem
53
Figure 9-11. Valve Guide in Shock Absorber
53
Figure 9-12. Lubricate Spherical Bearing Components
53
Figure 9-13. Orientation of Spherical Bearing
53
Figure 9-14. Start Spherical Bearing Onto the Valve Stem
54
Figure 9-15. Press Spherical Bearing into Place on the Valve Stem
54
Figure 9-16. Placement of Spherical Bearing
54
Figure 9-17. Snap Ring Secures Spherical Bearing on Valve Stem
54
Attach Valve to Valve Stem
55
Figure 9-18. Fit Valve Onto Spherical Bearing
55
Figure 9-19. Seat Bearing against Internal Shoulder of the Valve
55
Figure 9-20. Proper Valve Seating
56
Figure 9-21. Valve Snap Ring Seat
56
Figure 9-22. Install Snap Ring in Valve
56
Figure 9-23. Slide Spring Onto Valve Stem
56
Secure the Whip Hose and Valve Components to the End Cap
57
Secure Valve Stem to End Cap (for Serial Numbers 499 and Below)
57
Figure 9-24. Valve Spring, Stem, and Guide
57
Figure 9-25. Install Snap Ring on Valve Stem
57
Figure 9-26. End Cap and Snap Ring
57
Install Whip Hose and Fittings (for Serial Numbers 499 and Below)
58
Figure 9-27. Valve Guide and Snap Ring
58
Figure 9-28. Hold Valve Stem in Place
58
Figure 9-29. Secure the Whip Hose to the Valve Stem
59
Figure 9-30. Install a New Quick Disconnect Gasket
59
Figure 9-31. Apply Teflon Tape to Hose Fitting
59
Secure Valve Stem to End Cap (for Serial Numbers 500 and Above)
60
Figure 9-32. Secure the Q.D. Fitting to the Whip Hose Fitting
60
Figure 9-33. Valve Spring, Stem, and Guide
60
Figure 9-34. Install the Thread Adapter on the Valve Stem
60
Install Whip Hose and Fittings (for Serial Numbers 500 and Above)
61
Figure 9-35. Position Wrenches on Thread Adapter and Valve Stem
61
Figure 9-36. Secure the Thread Adapter on the Valve Stem
61
Figure 9-37. Hold Valve Stem in Place
61
Figure 9-38. Hold Thread Adapter in Position
62
Figure 9-39. Loosen Hex Fitting and Remove Whip Hose
62
Figure 9-40. Install a New Quick Disconnect Gasket
62
Install Tapered Tail Adapter
63
Figure 9-41. Apply Teflon Tape to Hose Fitting
63
Figure 9-42. Secure the Q.D. Fitting to the Whip Hose Fitting
63
Figure 9-43. Secure End Cap for Assembly
63
Body/Anvil, Striker and Tail Assembly
64
Figure 9-44. End Cap and Tail Adapter
64
Figure 9-45. Slide Tail Adapter to End Cap
64
Figure 9-46. Secure Tail Adapter to End Cap
64
Figure 9-47. Block the Body/Anvil in Place
65
Figure 9-48. Insert Striker into Body/Anvil
65
Figure 9-49. Prepare Body/Anvil and Tail Assembly for Assembly
65
Figure 9-50. Insert Valve into Body/Anvil and Striker
65
Figure 9-51. Secure End Cap to Body/Anvil
65
Installing the Anvil Cap for Threaded Anvil (TH) Units Only
66
Figure 9-52. Tighten End Cap to Required Torque
66
Figure 9-53. Secure Anvil/Cap to Body/Anvil
66
Figure 9-54. Tighten Anvil/Cap
66
Figure 9-55. Align Marks to Torque
66
Section 10.0 Maintenance
67
Daily Maintenance
67
Inspection and Preventive Maintenance
67
Conditional Maintenance
67
Warranty Protection
67
Section 11.0 Field Maintenance
69
Field Replaceable Components
69
Figure 11-1. Field Replaceable Components
69
Reference to Parts Drawings
70
Hole-Hog Serial Numbers
70
Variations by Serial Number
70
Whip Hose Mounting Method 1
70
Figure 11-2. Whip Hose Mounting Method 1
70
Whip Hose Mounting Method 2
71
Nylon Insert for Anvil Cap
71
Replacement Preparations
71
Figure 11-3. Whip Hose Mounting Method 2
71
Figure 11-4. Anvil Cap and Nylon Insert
71
Anvil/Cap Replacement (Model 310TH Hole-Hogs Only)
72
Remove the Anvil/Cap
72
Install the Anvil/Cap
72
Figure 11-5. Loosen Anvil/Cap
72
Quick Disconnect Fitting Replacement
73
Remove the Q.D. Fitting
73
Install the Q.D. Fitting
73
Figure 11-6. Align Marks to Torque
73
Figure 11-7. Remove Quick Disconnect from Whip Hose
73
Figure 11-8. Remove Quick Disconnect Gasket
73
Figure 11-9. Install a New Quick Disconnect Gasket
74
Figure 11-10. Apply Teflon Tape to Hose Fitting
74
Figure 11-11. Secure the Q.D. Fitting to the Whip Hose Fitting
74
Whip Hose Replacement (for Serial Numbers 499 and Lower)
75
Tail Adapter Removal
75
Figure 11-12. Whip Hose Mounting Method 1
75
Figure 11-13. Secure Hole-Hog for Tail Adapter Removal
75
Figure 11-14. Slide Tail Adapter from End Cap, over Whip Hose
75
Whip Hose Removal
76
Figure 11-15. Access and Hold the Valve Stem Flats in Position
76
Figure 11-16. Hold Valve Stem in Position
76
Figure 11-17. Loosen Hex Fitting and Remove Whip Hose
76
Whip Hose Installation
77
Tail Adapter Installation
77
Figure 11-18. Secure Hole-Hog for Whip Hose Installation
77
Whip Hose Replacement (for Serial Numbers 500 and Higher)
78
Figure 11-19. End Cap and Tail Adapter
78
Figure 11-20. Slide Tail Adapter to End Cap
78
Figure 11-21. Secure Tail Adapter to End Cap
78
Figure 11-22. Whip Hose Mounting Method 2
78
Tail Adapter Removal
79
Whip Hose Removal
79
Figure 11-23. Secure Hole-Hog for Tail Adapter Removal
79
Figure 11-24. Slide Tail Adapter from End Cap, over Whip Hose
79
Whip Hose Installation
80
Figure 11-25. Access and Hold the Valve Stem in Position
80
Figure 11-26. Hold Thread Adapter in Position
80
Figure 11-27. Loosen Hex Fitting and Remove Whip Hose
80
Tail Adapter Installation
81
Figure 11-28. Secure Hole-Hog for Whip Hose Installation
81
Figure 11-29. End Cap and Tail Adapter
81
Figure 11-30. Slide Tail Adapter to End Cap
82
Figure 11-31. Secure Tail Adapter to End Cap
82
Section 12.0 Hole-Hog Troubleshooting Chart
83
Section 13.0 Hole-Hog Storage
84
Short Term Field Storage
84
Long Term Storage
84
Section 14.0 Parts Information
85
Figure 14-1. Model 310-TH Hole-Hog Complete Assembly
86
Serial Number 499 and below
86
Figure 14-2. Model 310-TH Hole-Hog Complete Assembly
88
Serial Number 500 Thru 649
88
Figure 14-3. Model 310-TH Hole-Hog Complete Assembly
90
Figure 14-4. Model 310 Hole-Hog Complete Assembly
92
310: All Serial Numbers
96
Serial Number 499 and below
97
310TH: Serial Number 500 and above
98
Figure 14-7. Air Line Lubricator Assembly
98

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