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Allied 5500 manual available for free PDF download: Technical Manual
Allied 5500 Technical Manual (68 pages)
HOLE-HOG
Brand:
Allied
| Category:
Construction Equipment
| Size: 1 MB
Table of Contents
Table of Contents
3
Section 1.0 General
11
Section 2.0 Overview
13
Body/Anvil
13
Striker
13
Tail Assembly
13
Differences Among Models Covered
13
Figure 2-1. Major Components: Hole-Hog, Model 5500
13
Section 3.0 Specifications and Decals
15
Specifications
15
Minimum Recommended Operating Depths
15
Decal Identification
15
Figure 3-1. Hole-Hog Decal Location
16
Section 4.0 General Construction Safety
19
Owner's Responsibilities
19
General Construction Safety
19
Federal, State, Local and OSHA Construction Guidelines and Regulations
19
General Safety Summary
19
CAUTIONS and WARNINGS
19
Personnel Precautions
20
Warranty Protection Summary
20
Allied Product Policies
20
Section 5.0 Hole-Hog Safety Precautions
21
Receiving a New Hole Hog
21
Lifting and Blocking Precautions
21
Operating Precautions
21
Section 6.0 Operation
23
Operating Overview
23
Operating Guidelines
23
Safety Precautions
23
Select a Safe Piercing Path
23
Prepare Entrance Pit
24
Prepare Exit Pit or Target
24
Prepare the Hole-Hog and Air Hose
24
Position and Aim the Hole-Hog
24
Piercing the Underground Hole
25
Reversing the Hole-Hog
26
Install Material in the Pierced Hole
26
Remove and Service Hole-Hog
26
Section 7.0 Lubrication
27
Startup
27
Normal Operation
27
Icing
27
Section 8.0 Disassembly
29
General
29
Extent of Disassembly
29
Figure 8-1. Spanner Wrench 835758
29
Replacement of the Whip Hose and the Hose Coupling with Clamp
30
Replacing the Body/Anvil Only
30
Removing Tail Assembly and Striker
30
Figure 8-2. Loosening the End Cap
30
Figure 8-3. Removing Tail Assembly
30
Figure 8-4. Access the Striker with a Hook
30
Disassembling the Tail Assembly
31
Secure Tail Assembly
31
Figure 8-5. Tilting the Bodyanvil to Access the Striker
31
Figure 8-6. Tail Assembly and Striker Removed from Body/Anvil
31
Figure 8-7. Pad the Vise Jaws to Protect the End Cap Threads
31
Remove Hose Coupling from Hose
32
Figure 8-8. Secure End Cap for Disassembly
32
Figure 8-9. Hose Coupling Clamp
32
Figure 8-10. Remove Hose from Coupling
32
Figure 8-11. Remove Hose Completely from the Coupling Plug and Clamp
32
Remove the Whip Hose
33
Remove Valve Stem from End Cap
33
Figure 8-12. Secure End Cap in Vice or Saddle Clamp
33
Figure 8-13. Hose Adapter, and Whip Hose
33
Figure 8-14. Remove Whip Hose from the Adapter
33
Figure 8-15. Remove Hose Socket from Valve Stem
33
Figure 8-16. Loosen Hex Head Cap Screw
34
Figure 8-17. Loosen the Hose Adapter on the Valve Stem
34
Figure 8-18.Remove Hose Adapter from the Valve Stem
34
Figure 8-19. Thread the Valve Stem from the Valve Body Nut and End Cap
34
Figure 8-20. Inspect Hose Socket
34
Remove Valve and Bushing
35
Figure 8-21. Valve Stem and Valve Components in Vise
35
Figure 8-22. Remove Valve Nut and Nut Bushing from Valve Stem
35
Figure 8-23. Remove Valve and the Upper Spacers, and O-Ring
35
Disassemble End Cap Components
36
Figure 8-24. Remove the Lower Spacers and O-Ring
36
Figure 8-25. Removing the Valve Seal from the End Cap
36
Figure 8-26. End Cap in Arbor Press
37
Figure 8-27. Remove Valve Body Nut
37
Figure 8-28. End Cap, Shock Absorber and Push Bar in Press
37
Figure 8-29. Press Shock Absorber from the End Cap
38
Figure 8-30. Cut the Shock Absorber from the End Cap
38
Figure 8-31. Cutting Pattern to Remove Shock Absorber from End Cap
38
Section 9.0 Assembly
39
General
39
Installation of the Whip Hose and the Hose Coupling with Clamp
39
Replacing the Body/Anvil Only
39
Assemble End Cap Components
40
Figure 9-1. End Cap and Shock Absorber in Press
40
Figure 9-2. Press the Shock Absorber into the End Cap
40
Figure 9-3. Valve Body Nut and Shock Absorber in Press
41
Figure 9-4. Press the Valve Body Nut into the Shock Absorber
41
Assemble Valve Stem Components
42
Figure 9-5. Lubricate the Valve Seal and the Valve Body Nut
42
Figure 9-6. Press Bushing into Valve
42
Figure 9-7. Valve Stem in Vise
42
Figure 9-8. Install Lower Spacers and O-Ring
43
Figure 9-9. Install Valve on Valve Stem
43
Figure 9-10. Install Upper Spacers and O-Ring
44
Figure 9-11. Proper Seating of Spacers and O-Rings
44
Assemble Valve Stem and End Cap
45
Figure 9-12. Install Valve Nut and Nut Bushing
45
Figure 9-13. Secure Valve to Vale Stem
45
Figure 9-14. Inspect Adapter Timing Pin
45
Figure 9-15. Inspect Hex Head Cap Screw
45
Figure 9-16. Pad the Vise Jaws to Protect the End Cap Threads
46
Figure 9-17. Secure End Cap for Assembly of Tail Assembly
46
Figure 9-18. Thread Valve Stem into End Cap
46
Figure 9-19. Threaded End of Valve Stem
46
Figure 9-20. Attach Adapter to Valve Stem
46
Attach Whip Hose to Hose Adapter
47
Figure 9-21. Tighten the Hose Adapter Onto the Valve Stem
47
Figure 9-22. Hose Adapter in Place on the Valve Stem
47
Figure 9-23. Tighten the Hex Head Cap Screw
47
Attach Hose Coupling to Whip Hose
48
Figure 9-24. Hose Socket on Valve Stem
48
Figure 9-25. Thread the Whip Hose Fitting into the Hose Adapter
48
Figure 9-26. Tighten Whip Hose Securely in the Hose Adapter
48
Figure 9-27.Coupling Clamp Hardware
48
Figure 9-28. Clean Coupling Plug and Clamp
49
Figure 9-29. Open Hose Clamp
49
Figure 9-30. Secure Whip Hose in Hose Coupling Clamp
49
Assemble Body/Anvil, Striker and Tail Assembly
50
Figure 9-31. Secure Whip Hose to Coupling
50
Figure 9-32. Components for Final Assembly
50
Figure 9-33. Block Body/Anvil for Assembly
50
Figure 9-34. Insert Striker into the Body/Anvil
51
Figure 9-35. Prepare Body/Anvil and Tail Assembly
51
Figure 9-36. Insert Valve into Striker
51
Figure 9-37.Secure End Cap to Body/Anvil
51
Figure 9-38.Tighten End Cap
52
Section 10.0 Maintenance
53
Daily Maintenance
53
Preventive Maintenance
53
Conditional Maintenance
53
Section 11.0 Field Maintenance
55
Field Replacements
55
Hose Coupling with Clamp
55
Whip Hose
55
Repair Preparations
55
Figure 11-1. Whip Hose Disassembly
55
Removal and Replacement of the Hose Coupling with Clamp
56
Remove Hose Coupling
56
Figure 11-2. Secure Hole-Hog in Place
56
Figure 11-3. Loosening Hose Coupling Clamp
56
Figure 11-4. Remove Hose from Coupling
56
Install the Hose Coupling
57
Figure 11-5. Secure Hole-Hog in Place
57
Figure 11-6.Coupling Clamp Hardware
57
Figure 11-7. Clean Coupling Plug and Clamp
57
Figure 11-8. Open Hose Clamp
58
Figure 11-9. Secure Whip Hose in Hose Coupling Clam
58
Figure 11-10. Secure the Hose Coupling to the Whip Hose
58
Removal and Replacement of the Whip Hose
59
Remove the Whip Hose from the Hose Adapter
59
Figure 11-11. Whip Hose Disassembly
59
Figure 11-12. Secure Hole-Hog in Place
59
Figure 11-13. Hose Adapter, and Whip Hose
59
Figure 11-14. Remove Whip Hose from the Adapter
59
Attach Whip Hose to Hose Adapter
60
Figure 11-15. Secure Hole-Hog in Place
60
Figure 11-16. Thread the Whip Hose Fitting into the Hose Adapter
60
Figure 11-17. Secure Whip Hose Onto the Hose Adapter
61
Section 12.0 Hole-Hog Troubleshooting Chart
63
Section 13.0 Parts Information
65
Figure 13-1. Model 5500 Hole-Hog Complete Assembly
66
Figure 13-2. Air Line Lubricator Assembly
68
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