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Allied HOLE-HOG 310 Technical Manual

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TECHNICAL
MANUAL
Construction Products, LLC
Manual Part No. 002004
May 12, 2003
HOLE-HOG
Models
310
and 310-TH

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Summary of Contents for Allied HOLE-HOG 310

  • Page 1 TECHNICAL MANUAL Construction Products, LLC Manual Part No. 002004 May 12, 2003 HOLE-HOG Models and 310-TH...
  • Page 2 LLIED 310 Series Hole-Hogs Allied Hole-Hog, Model 310 Series Document Change Notice Date Page Change 10/2/97 Part Numbers on Parts List and Art 10/2/97 Part Numbers in Text and Art 10/2/97 Parts List Items 5 and 7 10/2/97 Art - Added Washers...

  • Page 3: Table Of Contents

    1.2 Warranty Information ....... 1 1.3 Allied Product Policies....... 1 SECTION 2.0 OVERVIEW .
  • Page 4 LLIED 310 Series Hole-Hogs TABLE OF CONTENTS (continued) Section Page SECTION 6.0 OPERATION ....... 14 6.1 Operating Overview .
  • Page 5 LLIED 310 Series Hole-Hogs TABLE OF CONTENTS (continued) Section Page 8.9.1 Remove Tapered Tail Adapter ......25 8.9.2 Remove Whip Hose and Valve Components from the End Cap .
  • Page 6 LLIED 310 Series Hole-Hogs TABLE OF CONTENTS (continued) Section Page 9.13 Body/Anvil, Striker and Tail Assembly ....52 9.14 Installing the Anvil Cap For Threaded Anvil (TH) Units Only ..54 SECTION 10.0 MAINTENANCE .
  • Page 7 LLIED 310 Series Hole-Hogs TABLE OF CONTENTS (continued) Section Page 11.9.3 Whip Hose Installation ......68 11.9.4 Tail Adapter Installation .
  • Page 8 LLIED 310 Series Hole-Hogs LIST OF FIGURES Figure Page Figure 2-1. Major Components: Hole-Hog Models 310 and 310-TH ..4 Figure 3-1. Hole-Hog Decal Location ......8 Figure 6-1.
  • Page 9 LLIED 310 Series Hole-Hogs LIST OF FIGURES Figure Page Figure 8-29. Remove Snap Ring from Valve ..... . 32 Figure 8-30. Remove the Valve from the Spherical Bearing....32 Figure 8-31.
  • Page 10 LLIED 310 Series Hole-Hogs LIST OF FIGURES Figure Page Figure 9-21. Valve Snap Ring Seat......44 Figure 9-22.
  • Page 11 LLIED 310 Series Hole-Hogs LIST OF FIGURES Figure Page Figure 9-52. Tighten End Cap to Required Torque....54 Figure 9-53. Secure Anvil/Cap to Body/Anvil ..... . 54 Figure 9-54.
  • Page 12 LLIED 310 Series Hole-Hogs LIST OF FIGURES Figure Page Figure 11-27. Loosen Hex Fitting and Remove Whip Hose ....68 Figure 11-28. Secure Hole-Hog for Whip Hose Installation ....69 Figure 11-29.

  • Page 13: Section 1.0 Introduction

    Improper operation, service or tion of the Hole-Hog as detailed in this the use of non-Allied parts may result in manual. Improper maintenance or opera- Hole-Hog failure or personnel injury. tion shall void Hole-Hog warranty cover- age.
  • Page 14 310 Series Hole-Hogs In this manual, Allied recommends Hole-Hog applications, maintenance and service consistent with industry practices. Allied takes no responsibility for the re- sults of actions not recommended in this manual and specifically the results of: • Operation in non-recommended applica- tions •...

  • Page 15: Section 2.0 Overview

    LLIED 310 Series Hole-Hogs SECTION 2.0 OVERVIEW The Allied 310 Series Hole-Hog is a pneu- striker impacts either the anvil in the front matically propelled, reversible, ground or the tail assembly in the rear to propel piercing tool designed to pierce continu- the Hole-Hog through the ground.

  • Page 16: Variations By Serial Number

    LLIED 310 Series Hole-Hogs · Model 310 has a plain anvil with no Anvil Cap. · Model 310-TH has a threaded anvil with a protective Anvil Cap. 2.4.2 Variations by Serial Number In addition to the difference between the 310 and 310-TH Models, there are three significant differences among 310-Series Hole-Hogs separated by Serial Number.

  • Page 17: Section 3.0 Specifications And Decals

    LLIED 310 Series Hole-Hogs SECTION 3.0 SPECIFICATIONS AND DECALS 3.1 Specifications **Pressure required at the tool. Allow 5 psi (0.4 kg/cm ) pressure drop for each 100 ft. Outside Diameter: . . . 3.10 in. (79 mm) (30m) of hose. Pressure above 100 psi (7 kg./cm ) at the tool decreases the life of the Overall Length: .

  • Page 18: Decal Identification

    LLIED 310 Series Hole-Hogs 3.3 DECAL IDENTIFICATION IMPORTANT! Read Technical Manual. Follow Instructions, Cautions and Warnings. Made in USA 05/12/03...
  • Page 19 LLIED 310 Series Hole-Hogs Hole-Hog Patent Numbers. The ALLIEDLOGOdecal is the Allied brand identifier and is a registered trademark of Allied Construction Products, LLC 05/12/03...

  • Page 20: Figure 3-1. Hole-Hog Decal Location

    LLIED 310 Series Hole-Hogs Hole-Hog CE Serial Number Plate Figure 3-2. Hole-Hog Decal Location 05/12/03...
  • Page 21 Part Number 101234 ITEM PART QTY. DESCRIPTION 676984 Decal - Read Instructions 833291 Decal - Hole-Hog Patents 815696 Decal - Made in USA 676653 Decal - Allied Logo (not included in Decal Kit) 102398 Decal - Serial Number Plate 05/12/03...

  • Page 22: Section 4.0 General Construction Safety

    LLIED 310 Series Hole-Hogs SECTION 4.0 GENERAL CONSTRUCTION SAFETY 4.1 Owner’s Responsibilities Ask for Construction Industry OSHA Standards Stock #869-034-00107-6. The equipment owner shall: 4.4 General Safety Summary • Provide this technical manual to the Hole-Hog operators. The safe and effective use of any heavy con- •...

  • Page 23: Personnel Precautions

    LLIED 310 Series Hole-Hogs WARNING Instructions preceeded by this sym- bol identify hazards to personnel. WARNING instructions must be fol- lowed to ensure safe handling and operation. These instructions shall be followed at all times. Improper operation or servicing can result in personal injury.

  • Page 24: Section 5.0 Hole-Hog Safety Precautions

    SECTION 5.0 HOLE-HOG SAFETY PRECAUTIONS 5.1 Receiving A New Hole-Hog 5.3 Hole-Hog Use The Hole-Hog is delivered assembled, lu- The Allied Hole-Hog is an underground bricated, and factory tested. Inspect for peircing tool used to pierce underground possible shipping damage. Pay particular holes and to drive pipe.

  • Page 25: Operating Precautions

    These trenches must be shored to meet federal, state and local • Hole-Hog surface may be extremely hot guidelines. Allied’s TrenShore is recom- or cold. Always wear gloves or burns may mended. result.

  • Page 26: Section 6.0 Operation

    LLIED 310 Series Hole-Hogs SECTION 6.0 OPERATION 6.1 Operating Overview WARNING There are 9 steps in piercing an under- Locate all utility lines before start- ing operation of the Hole-Hog. Use ground hole with a Hole-Hog : extreme caution working with elec- tric and gas lines.

  • Page 27: Prepare Entrance Trench

    Shore entrance trench to meet safety b. Measure the total length of the pierc- guidelines. Allied’s TrenShore is recom- ing path. Measure that length from mended. the piercing tip, back along the Hole-Hog and hose. Make a special Trench length should: tape mark at that point.

  • Page 28: Figure 6-1. Lifting The Hole-Hog

    LLIED 310 Series Hole-Hogs 5. Block the Hole-Hog in this position. WARNING Do not stand under Hole-Hog being WARNING lowered into trench. The Hole-Hog could fall and cause serious injury Always wear safety glasses, gloves or death. and protective clothing when operat- ing or handling the Hole-Hog to pre- vent injury from flying debris.

  • Page 29: Piercing The Underground Hole

    1. To “wet” the air line, pour one or two · If total path marker on the air hose is ounces of Allied Hog Wash into air line reached but the Hole-Hog has not at the compressor connection and con- reached the target or exit pit, the nect it to piercing tool air line.(Refer to...

  • Page 30: Reversing The Hole-Hog

    LLIED 310 Series Hole-Hogs 6.2.9 Install Material in the Pierced Hole CAUTION Many attachments are available for the If the end cap becomes loose at Hole-Hog. Some of these install materials any time, do not retighten. Remove in the pierced hole; for example: pipe driv- end cap and clean thoroughly.

  • Page 31: Section 7.0 Lubrication

    Because the tool is powered by expanding the Hole-Hog must be lubricated during compressed air, a normal cooling effect in- use. Allied recommends the use of Allied side the tool is experienced. Under certain Hog Wash lubricant or equivalent and...
  • Page 32 4. If icing persists, increase the amount of lubricant delivered to the Hole-Hog. The use of a lubricant with a de-icing agent is extremely important under these conditions. Allied Hog Wash is rec- ommended. 05/12/03...

  • Page 33: Section 8.0 Disassembly

    Refer to that section for the Serial Number. In addition to the tools and fixtures nor- Hole-Hog Serial Numbers are issued se- mally stocked in such a shop, the Allied quentially at the time of manufacture. For Tool Kit 831147 must also be available.

  • Page 34: Whip Hose Mounting Method 1

    LLIED 310 Series Hole-Hogs mounting the Whip Hose, and some models 8.3.2 Whip Hose Mounting Method 2 have a nylon insert to lock the Anvil Cap On Hole-Hogs numbered 500 and above threads. Three serial number groups track the Whip Hose connects to a Thread these differences: Adapter secured to the Valve Stem.

  • Page 35: Nylon Insert For Anvil Cap

    LLIED 310 Series Hole-Hogs 8.4 Disassembly and Assembly Tool Kit Part Number 831147 The tools contained in this kit are listed be- Nylon Insert Anvil Cap Threaded low and illustrated in Figure 8-4. Anvil Body/Anvil 1. Shock Absorber Installation Tool, P/N 831144, quantity 1.

  • Page 36: Extent Of Disassembly

    LLIED 310 Series Hole-Hogs Cover or wrap them in cloth or plastic 8.5 Extent of Disassembly as required. This section includes instructions for re- 2. For 310-TH only. moval of every replaceable component in a. When replacing a worn Body/Anvil the Hole-Hog.

  • Page 37: Disassembling The Tail Assembly

    LLIED 310 Series Hole-Hogs 3. R emove th e ta i l a s s e mb l y by If the serial number has not been re- unthreading the End Cap (8) and pull- corded, or if it has been recorded incor- ing the assembly from the Body/Anvil rectly;...

  • Page 38: Remove Whip Hose And Valve Components From The End Cap

    LLIED 310 Series Hole-Hogs these mounting methods. For Hole-Hogs Clamp Vise Jaws Whip Hose with serial numbers: Across End Cap Assembly · 499 or below, follow the disassembly procedures in Sections 8.9.2.1. and 8.9.2.2. Valve Stem and · 500 or above, follow the disassembly Valve Components Apply End Cap Wrenches procedures in Sections 8.9.2.3.

  • Page 39: Figure 8-12. Hold Valve Stem In Position

    LLIED 310 Series Hole-Hogs 3. Fit an 11/16-inch open-end wrench across the exposed flats of the Valve Stem. Brace the wrench against the 11/16-inch Wrench edge of the End Cap and pry the stem outward with enough force to prevent the Valve Stem from pulling back into 1-1/4-inch Wrench the End Cap as shown in Figure 8-12.

  • Page 40: Remove Valve Stem From End Cap (For Serial Numbers 499 And Below)

    LLIED 310 Series Hole-Hogs 8. If parts replacement is not required, leave the Quick Disconnect Socket (11) assembled. Otherwise, use a screw driver or needlenose plyers to pry the Gasket (12) from the Socket. Discard the Valve Stem and End Cap gasket.

  • Page 41: Remove Whip Hose And Fittings (For Serial Numbers 500 And Above)

    LLIED 310 Series Hole-Hogs 4. Slide the assembled Valve Stem (5), 2. By hand, press the Valve end of the Valve Spring (6) and Valve (1) from the Valve Stem (5) toward the End Cap un- End Cap (8) as shown in Figure 8-18. til the flats of the Thread Adapter (3) are accessible as shown in Figure 8-19.

  • Page 42: (For Serial Numbers 500 And Above)

    LLIED 310 Series Hole-Hogs 5. Loosen and thread the Whip Hose Hex 9. Proceed to Section 8.9.5 Fitting from the Thread Adapter. Re- 8.9.2.4 Remove Valve Stem from End move the Whip Hose from the Valve Stem and Tail Assembly. (for Serial Numbers 500 and above) 6.

  • Page 43: Remove Valve Stem Components

    LLIED 310 Series Hole-Hogs 8.9.3 Remove Valve Stem Components Press Valve Stem and Valve Components Toward End Cap. DO NOT disassemble the Valve and Valve Stem components unless com- ponent replacement is required. Snap Rings (4 & 14), and Spherical Fit a 1-1/16-inch deep well Bearing (2) are not re-usable.

  • Page 44: Figure 8-29. Remove Snap Ring From Valve

    LLIED 310 Series Hole-Hogs 3. Use either a screwdriver or retaining ring pliers to expand and remove the Snap Ring (4) from the Valve (3) as Small Snap Ring shown in Figure 8-29. Spherical Bearing Valve Stem Large Snap Ring Large Snap Ring Use screwdriver or Valve Stem...

  • Page 45: Remove End Cap Components

    LLIED 310 Series Hole-Hogs 11. Use a hammer to drive the Spherical Do Not Scar Valve Stem; Tighten Vise Jaws Lightly. Bearing (2) from the Valve Stem (5). Place Stem 12. Slide the loose Snap Ring (4) from the near end of Valve Stem as shown in Figure 8-34.

  • Page 46: Figure 8-36. Place End Cap In Arbor Press

    LLIED 310 Series Hole-Hogs Valve Guide Installation Tool (831145) Valve Guide Installation Tool (831145) Shock Absorber End Cap End Cap Shock Absorber Valve Guide Valve Guide Figure 8-37. Press Valve Guide from the Blocking to Support End Cap Shock Absorber. 5.

  • Page 47: Section 9.0 Assembly

    Refer to that section for the Serial addition to the tools and fixtures normally Number. stocked in such a shop, the Allied Tool Kit Hole-Hog Serial Numbers are issued se- 831147 must also be available. quentially at the time of manufacture. For...

  • Page 48: Whip Hose Mounting Method 1

    LLIED 310 Series Hole-Hogs mounting the Whip Hose, and some models 9.3.2 Whip Hose Mounting Method 2 have a nylon insert to lock the Anvil Cap On Hole-Hogs numbered 500 and above threads. Three serial number groups track the Whip Hose connects to a Thread these differences: Adapter secured to the Valve Stem.

  • Page 49: Nylon Insert For Anvil Cap

    LLIED 310 Series Hole-Hogs 9.4 Disassembly and Assembly Tool Kit Part Number 831147 Nylon Insert Anvil Cap Threaded The tools contained in this kit are listed be- Anvil Body/Anvil low and illustrated in Figure 9-4. 1. Shock Absorber Installation Tool, P/N 831144, quantity 1.

  • Page 50: Extent Of Re-Assembly

    LLIED 310 Series Hole-Hogs 9.7.1 Threaded Anvil (TH) Units Only 9.5 Extent of Re-assembly 1. A replacement Body/Anvil (1) includes a This section includes instructions for new Anvil Cap (24). Check that it is se- re-assembling the replaceable Hole-Hog curely attached to the Body/Anvil as de- components.

  • Page 51: Figure 9-6. Compress Shock Absorber In Installation Tool 831144

    LLIED 310 Series Hole-Hogs 3. Lubricate the outer surface of the Shock Absorber Shock Absorber (9). Place the Shock Pusher Tool (831797) Absorber into the Installation Tool as shown in Figure 9-6-A. Shock Absorber Installation Tool (831144) Shock Absorber Pusher Tool (831797) Shock Absorber Shock Absorber...

  • Page 52: Figure 9-9. Place End Cap, Valve Guide And Installation Tools In The Arbor Press

    LLIED 310 Series Hole-Hogs 9. Position the End Cap (8) in an arbor press with the threaded end down. In- sert the Valve Sleeve Guide 831171 into Valve Guide Installation Pusher Tool the upper end of the End Cap, as shown (831172) in Figure 9-9-A.

  • Page 53: Fit Spherical Bearing To Valve Stem

    LLIED 310 Series Hole-Hogs 18. Remove the End Cap from the arbor press and remove the Valve Guide In- Lubricate: Spherical Bearing stallation Tools 831172, 831171 and Installation Tool 1. Exterior of the 831145. 831146 Installation Tool 19. Refer to Figures 9-10-B and 9-11 and 2.

  • Page 54: Figure 9-14. Start Spherical Bearing Onto The Valve Stem

    LLIED 310 Series Hole-Hogs and into the center bore of the Valve 11. Using tool 831146, press the Spherical Stem as shown in Figure 9-14-A. Bearing onto the Valve Stem as shown in figure 9-15-B. 12. The Spherical Bearing should fit be- Spherical Bearing tween the two grooves in the Valve Stem Press Spherical...

  • Page 55: Attach Valve To Valve Stem

    LLIED 310 Series Hole-Hogs 9.10 Attach Valve to Valve Stem 1. Collect on a clean flat work bench: the Valve (1) and the Valve Stem with the Spherical Bearing attached per section 9.9. Valve 2. Lubricate the external surface of the Spherical Bearing (2) and the larger in- Spherical ternal bore of the Valve (1), as shown in...

  • Page 56: Figure 9-20. Proper Valve Seating

    LLIED 310 Series Hole-Hogs Valve Valve Stem Spherical Bearing Large Snap Ring Seat Use screwdriver or snap ring wrench Spherical to contract and Bearing seat the Snap Ring. Valve Stem Valve Stem Snap Ring Figure 9-20. Proper Valve Seating Figure 9-22. Install Snap Ring in Valve. 8.

  • Page 57: Secure The Whip Hose And Valve Components To The End Cap

    LLIED 310 Series Hole-Hogs 9.11 Secure the Whip Hose and Valve 3. By hand, press the Valve end of the Components to the End Cap Valve Stem (5) toward the End Cap un- til the flats on the stem are accessible There are two methods for mounting the as shown in Figure 9-25.

  • Page 58: Install Whip Hose And Fittings (For Serial Numbers 499 And Below)

    Valve Stem. Brace the wrench against the WARNING edge of the End Cap and pry the stem Always use Allied’s Whip Hose outward with enough force to prevent Assembly (see parts lists in Section 14.0) or equivalent: 100R2 the Valve Stem from pulling back into hose.

  • Page 59: Figure 9-29. Secure The Whip Hose To The Valve Stem

    LLIED 310 Series Hole-Hogs 6. Continue holding the Valve Stem in po- sition with the 11/16-inch open-end wrench, and fit a 1-1/4-inch open-end Grooved Side of wrench across the flats of the Whip Gasket Toward Hose Hex Fitting as shown in Figure Socket 9-29.

  • Page 60: Secure Valve Stem To End Cap (For Serial Numbers 500 And Above)

    LLIED 310 Series Hole-Hogs Brace Whip Hose Loosen Quick fitting with 1-1/4-inch Disconnect Fitting open end wrench. with 1-1/8-inch Valve Spring outside open end wrench. of Valve Guide Valve Stem inside Valve Guide of Valve Guide Whip Hose Quick Disconnect Assembly Fitting Figure 9-33.

  • Page 61: Install Whip Hose And Fittings (For Serial Numbers 500 And Above)

    9.11.4 Install Whip Hose and Fittings (for Serial Numbers 500 and above) the Thread Adapter (3) to hold the adapter in place. Refer to Figure 9-35. WARNING Always use Allied’s Whip Hose Valve Stem and End Cap Thread Assembly (see parts lists in...

  • Page 62: Figure 9-38. Hold Thread Adapter In Position

    LLIED 310 Series Hole-Hogs 3. Fit an 1-1/16-inch open-end wrench be- 1-1/16-inch open-end wrench hind the exposed Thread Adapter. Brace 1-1/4-inch the wrench against the edge of the End open-end wrench Cap and pry the stem outward with enough force to prevent the Valve Stem from pulling back into the End Cap as shown in Figures 9-37 and 9-38.

  • Page 63: Install Tapered Tail Adapter

    LLIED 310 Series Hole-Hogs 10. Place the Whip Hose with the attached Brace Whip Hose Tighten Quick Tail Assembly, and the Q.D. fitting on fitting with 1-inch Disconnect Fitting the assembly bench. open end wrench. with 1-3/8-inch open end wrench. 11.

  • Page 64: Body/Anvil, Striker And Tail Assembly

    LLIED 310 Series Hole-Hogs 3. Apply a light coat of Anti-Seize lubricant Apply Wrenches PN 831150 to the external threads of the Tapered Across Flats of End Cap Tail adapter (13) and the internal and Tapered Tail Adapter threads of the End Cap (8), as shown in Figure 9-44.

  • Page 65: Figure 9-47. Block The Body/Anvil In Place

    LLIED 310 Series Hole-Hogs 4. Block the Body/Anvil so it will not roll 7. Apply anti-seize thread lubricant spar- side to side. Raise and block the ingly to the threads of the End Cap (8) open-end of the Body/Anvil so the and Body/Anvil (1).

  • Page 66: Installing The Anvil Cap For Threaded Anvil (Th) Units Only

    LLIED 310 Series Hole-Hogs Nylon Insert 12. Tighten the End Cap to a torque of (only on units with 750-1000 ft.-lbs (1015-1355 n-m). If a S/N 650 and above) torque wrench is not available, use the following procedure. See Figure 9-52. Threaded Anvil Body/Anvil...

  • Page 67: Section 10.0 Maintenance

    LLIED 310 Series Hole-Hogs SECTION 10.0 MAINTENANCE • Check shock/valve guide for proper seat- 10.1 Daily Maintenance ing. Press into place or replace shock if • Clean and lubricate end cap threads necessary. with an anti-seize lubricant. Tighten end The frequency of maintenance depends cap according to procedure in Section upon the operating environments and con- 9.13, Steps 11 &...
  • Page 68 LLIED 310 Series Hole-Hogs • Copies of purchase order(s) and in- voice(s) for repair parts and service. • The name and signature of the person performing the service, maintenance or repair. 05/12/03...

  • Page 69: Section 11.0 Field Maintenance

    WARNING Applying heat with a torch or by any other method to any part or parts WARNING of the Hole-Hog relieves Allied of all Always use Allied’s Whip Hose warranty responsibilities. Applying Assembly (see parts list in Section heat can destroy the main body, 14.0) or equivalent - 100R2 hose.

  • Page 70: Reference To Parts Drawings

    LLIED 310 Series Hole-Hogs 11.2 Reference to Parts Drawings 11.4 Variations by Serial Number In the following procedures, reference In addition to model differences, there are numbers in parentheses accompany most a few significant differences among the part names. These numbers refer to the 310-Series Hole-Hogs covered in this man- part item numbers on the most recent ual.

  • Page 71: Whip Hose Mounting Method 2

    LLIED 310 Series Hole-Hogs 11.4.2 Whip Hose Mounting Method 2 On Hole-Hogs numbered 500 and above, Nylon Insert Anvil Cap the Whip Hose connects to a Thread Threaded Anvil Body/Anvil Adapter secured to the Valve Stem. The Thread Adapter slides over the threaded end of the Valve Stem and threads securely onto the Valve Stem.

  • Page 72: Anvil/Cap Replacement (Model 310Th Hole-Hogs Only)

    LLIED 310 Series Hole-Hogs 4. For a clean work platform, obtain a 3. With a 1-1/4-inch open-end wrench, clean, plastic or canvas tarp. Spread this loosen the Anvil/Cap (2) from the clean tarp over the work bench or work Body/Anvil (1). It may be necessary to area to prevent contamination of the strike the wrench handle several times with a hammer to loosen the Anvil/Cap.

  • Page 73: Quick Disconnect Fitting Replacement

    LLIED 310 Series Hole-Hogs Brace Whip Hose Tighten Quick Body/Anvil fitting with 1-inch Disconnect Fitting open end wrench. with 1-3/8-inch Anvil Cap open end wrench. Make Marks on Body/Anvil and Anvil Cap Approximately 1/8-inch Apart. Whip Hose Quick Disconnect Turn Anvil Cap Assembly Fitting Until Marks Line Up...

  • Page 74: Figure 11-9. Install A New Quick Disconnect Gasket

    LLIED 310 Series Hole-Hogs 3. With the grooved face of the new Gasket 6. By hand, start the Quick Disconnect toward the Quick Disconnect Fitting Fitting onto the Whip Hose fitting. (11), insert the new gasket into the fit- Thread them together and hand ting.

  • Page 75: Whip Hose Replacement (For Serial Numbers 499 And Lower)

    LLIED 310 Series Hole-Hogs 11.8 Whip Hose Replacement (For Serial Numbers 499 and lower) Apply Vise or Saddle Whip Hose Clamp Across Assembly This section details Whip Hose Replace- End Cap Surface ment for Hole-Hogs employing Whip Hose Mounting Method 1, as described in Sec- tion 11.4.1.

  • Page 76: Whip Hose Removal

    LLIED 310 Series Hole-Hogs 11.8.2 Whip Hose Removal 4. Brace the wrench against the edge of the End Cap and pry the stem outward with 1. Secure the Hole-Hog and remove the enough force to prevent the Valve Stem Tail Adapter as described in Section from pulling back into the End Cap as 11.8.1.

  • Page 77: Whip Hose Installation

    LLIED 310 Series Hole-Hogs 7. While the Whip Hose is removed, pre- 3. Remove protective wrappings and vent contamination of internal parts, coatings from new or stored compo- by covering the open-end of the End nents. Cap with plastic or a clean cloth. 4.

  • Page 78: Whip Hose Replacement (For Serial Numbers 500 And Higher)

    LLIED 310 Series Hole-Hogs Apply anti-seize lubricant Whip Hose Apply Wrenches PN 831150 to threads of: Tapered Tail Adapter Assembly Across Flats of End Cap And End Cap and Tapered Tail Adapter End Cap Tapered Tail Apply Wrenches PN 831150 End Cap Adapter Across Flats of End Cap...

  • Page 79: Tail Adapter Removal

    LLIED 310 Series Hole-Hogs The reference numbers in this section re- fer to the part item numbers on the follow- ing parts drawings and parts lists: Apply Vise or Saddle Whip Hose Figure 14-4. Complete Hole-Hog Clamp Across Assembly Assembly End Cap Surface Figure 14-7.

  • Page 80: Whip Hose Installation

    LLIED 310 Series Hole-Hogs 4. Brace the wrench against the edge of the End Cap and pry the Adapter outward 1-1/16-inch open-end wrench with enough force to prevent the Valve 1-1/4-inch Stem from pulling back into the End open-end wrench Cap.

  • Page 81: Tail Adapter Installation

    LLIED 310 Series Hole-Hogs 3. Apply Teflon tape to the threads at the 11.9.4 Tail Adapter Installation end of the Valve Stem. 1. Secure the Hole-Hog and install the Whip Hose as described in Section 4. Thread the female hex fitting of the Whip Hose (10) onto the threads of the 11.9.3.

  • Page 82: Figure 11-30. Slide Tail Adapter To End Cap

    LLIED 310 Series Hole-Hogs End Cap Apply Wrenches PN 831150 Across Flats of End Cap and Tapered Tail Adapter Whip Hose End Cap Tapered Tail Adapter End Cap Wrench PN 831150 Tapered Tail Adapter Figure 11-30. Slide Tail Adapter to End Cap Whip Hose Assembly Figure 11-31.

  • Page 83: Section 12.0 Hole-Hog Troubleshooting Chart

    LLIED 310 Series Hole-Hogs SECTION 12.0 HOLE-HOG TROUBLESHOOTING CHART The following chart outlines corrective actions for several commonly encountered condi- tions. For further information, contact the Allied Technical Service Department. Hole-Hog Troubleshooting Chart Runs Runs Slow Cause & Will not run...

  • Page 84: Section 13.0 Hole-Hog Storage

    LLIED 310 Series Hole-Hogs SECTION 13.0 HOLE-HOG STORAGE 13.1 Short Term Field Storage 13.2 Long Term Storage 1. Clean exterior. 1. Refer to Section 8.0 and disassemble the body/anvil from the end cap. Remove the 2. Clean out whip hose connection to the striker.

  • Page 85: Section 14.0 Parts Information

    LLIED 310 Series Hole-Hogs SECTION 14.0 PARTS INFORMATION Model No. Figures Serial No. 14-1 14-2 14-3 14-4 14-5 14-6 14-7 Complete Complete Complete Complete Complete Tail Tail Assembly Assembly Assembly Assembly Assembly Assembly Assembly 310-TH 1 to 499 310-TH 500 to 649 310-TH 650 to 1099 310-TH...

  • Page 86: Figure 14-1. Model 310-Th Hole-Hog Complete Assembly

    LLIED 310 Series Hole-Hogs Figure 14-1. Model 310-TH Hole-Hog Complete Assembly Serial Number 499 and Below 05/12/03...
  • Page 87 LLIED 310 Series Hole-Hogs Model 310-TH Hole-Hog Complete Assembly Part No. 831500 Serial Number 499 and Below ITEM PART ONLY QTY. DESCRIPTION 831126 Body/Anvil/Cap. Assembly (Replaced by 831168) 831114 Striker (Replaced by 100746) 831159 Tail Assembly (Replaced by 831167) 831091 Tapered Anvil Cap (Use with 831126) 831162 Tapered Anvil Cap (Use with 831168) 05/12/03...

  • Page 88: Figure 14-2. Model 310-Th Hole-Hog Complete Assembly

    LLIED 310 Series Hole-Hogs Figure 14-2. Model 310-TH Hole-Hog Complete Assembly Serial Number 500 thru 649 05/12/03...
  • Page 89 LLIED 310 Series Hole-Hogs Model 310-TH Hole-Hog Complete Assembly Part No. 831500 Serial Number 500 thru 649 ITEM PART ONLY QTY. DESCRIPTION 831168 Body/Anvil/Cap. Assembly (Includes Item 2) 831162 Anvil Cap. 831114 Striker (Replaced by 100746) 831167 Tail Assembly 05/12/03...

  • Page 90: Figure 14-3. Model 310-Th Hole-Hog Complete Assembly

    LLIED 310 Series Hole-Hogs Figure 14-3. Model 310-TH Hole-Hog Complete Assembly Serial Number 650 thru 1099 05/12/03...
  • Page 91 LLIED 310 Series Hole-Hogs Model 310-TH Hole-Hog Complete Assembly Part No. 831500 Serial Number 650 thru 1099 ITEM PART ONLY QTY. DESCRIPTION 831168 Body/Anvil//Cap. Assembly (Includes Items 2 and 3) 831162 Anvil Cap. (Included in Item #1) 818709 Nylon Insert 831170 Striker (Replaced by 100746) 831167 Tail Assembly 05/12/03...

  • Page 92: Figure 14-4. Model 310 Hole-Hog Complete Assembly

    LLIED 310 Series Hole-Hogs Figure 14-4. Model 310-TH Hole-Hog Complete Assembly Serial Number 1100 and Above 05/12/03...
  • Page 93 LLIED 310 Series Hole-Hogs Model 310-TH Hole-Hog Complete Assembly Part No. 831500 Serial Number 1100 and Above ITEM PART ONLY QTY. DESCRIPTION 831168 Body/Anvil//Cap. Assembly (Includes Items 2 and 3) 831162 Anvil Cap. (Included in Item #1) 818709 Nylon Insert 100746 Striker 831167 Tail Assembly 05/12/03...
  • Page 94 LLIED 310 Series Hole-Hogs Figure 14-5. Model 310 Hole-Hog Complete Assembly 05/12/03...
  • Page 95 LLIED 310 Series Hole-Hogs Model 310 Hole-Hog Complete Assembly Part No. 100747 ITEM PART ONLY QTY. DESCRIPTION 100744 Body/Anvil 100746 Striker 831167 Tail Assembly 05/12/03...

  • Page 96: 310: All Serial Numbers

    LLIED 310 Series Hole-Hogs Figure 14-6. Tail Assembly, Model 310-TH Serial Number 499 and Below 05/12/03...

  • Page 97: Serial Number 499 And Below

    LLIED 310 Series Hole-Hogs Model 310-TH Hole-Hog Tail Assembly, Part No. 831153 Serial Number 499 and Below ITEM PART ONLY QTY. DESCRIPTION 831115 Valve 831116 Spherical Bearing 831123 Snap Ring 831118 Snap Ring 831119 Valve Stem (S/N 0134 and Below) 831155 Valve Stem (S/N 0140 to 0279) 831157...

  • Page 98: 310Th: Serial Number 500 And Above

    LLIED 310 Series Hole-Hogs 11,12 S/N 500 TO 1357 11,12 ENLARGED VIEW OF VALVE BUSHING MUST BE INSTALLED AS SHOWN S/N 1358 AND ABOVE Figure 14-7.Tail Assembly 310TH: Serial Number 500 and Above 310: All Serial Numbers 05/12/03...
  • Page 99 LLIED 310 Series Hole-Hogs Tail Assembly, Part No. 831167 310-TH: Serial Numbers 500 and Above 310: All Serial Numbers ITEM PART ONLY QTY. DESCRIPTION 831115 Valve 831116 Spherical Bearing (S/N 1357 & Below. Replaced by 103169) 103169 Valve Bushing (S/N 1358 & Above) 831165 Thread Adapter 831118 Snap Ring - Valve 831166 Valve Stem...
  • Page 100 LLIED 310 Series Hole-Hogs Figure 14-8. Air Line Lubricator Assembly 05/12/03...
  • Page 101 LLIED 310 Series Hole-Hogs Model 310 and 310-TH Hole-Hog Air Line Lubricator Assembly (Accessory) Part No. 831035 ITEM PART ONLY QTY. DESCRIPTION 831021 In-Line Air Lubricator 3/4" 831022 Support Bracket 798057 Pipe Nipple 831027 Quick Disconnect Coupling - Socket 3/4 831042 Quick Disconnect Coupling - Plug 3/4 837099 Ball Valve 798092 Pipe Nipple...

This manual is also suitable for:

Hole-hog 310-th

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