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PureBallast 170 Compact USCG
Alfa Laval PureBallast 170 Compact USCG Manuals
Manuals and User Guides for Alfa Laval PureBallast 170 Compact USCG. We have
1
Alfa Laval PureBallast 170 Compact USCG manual available for free PDF download: System Manual
Alfa Laval PureBallast 170 Compact USCG System Manual (412 pages)
Brand:
Alfa Laval
| Category:
Water System
| Size: 22 MB
Table of Contents
Section 1
8
Table of Contents
8
1 Safety
14
Introduction
15
Safety Information
15
General Safety Information
15
Specific Safety Information
15
Personnel Requirements
18
Warning Signs Used in the Manual
18
Environmental Issues
19
Other Materials
19
Unpacking
19
2 System Description
20
Introduction
21
Components Overview
22
Abbreviations
23
Item Numbers
23
Process Overview
23
Flow Control and Power Optimization
24
IMO and USCG Mode
24
Start-Up
26
Ballasting
27
Deballasting
29
Ballast Water Handling in the Event of Malfunction
30
Tank Stripping
30
System Components Description
31
UV Reactor
31
Filter
32
CIP Components
37
Cabinets and Control System
38
Main Valves
41
Flow Meter
42
Pressure Monitoring
42
Sampling Devices
42
3 Operating Instructions and Control System Description
44
Introduction
45
Preparations and Conditions
45
Introduction to the Control System
48
Control of Pureballast
48
Login Levels
48
Overview of the Screen
50
Detailed
54
- Main
54
- Overview
55
- Reactor
58
- Filter
60
- Cip
61
- Cabinet
62
Valve V212-31 (Optional)
63
- Alarm List
64
- History
66
- Audit Trail
67
- Trend
68
- System 1
70
- System 2
71
- Timers
73
- Remote 1
74
- Remote 2
74
- Lps
76
1-5.6 - Parameter
77
Operating Instructions
78
Log in
78
Perform Ballast
79
Perform Deballast
80
Perform Tank Stripping
81
Heel (Internal Transfer)
82
Backflush Filter Manually
83
Attend to Alarms
84
CIP Clean UV Reactor after Ballast / Deballast
84
Shut down and Deactivate System
85
Operate Components Manually
86
Operate UV Lamps Manually
87
Set Ship Specific Component ID
88
Export Control System Event Log Files
89
Backup Control System Settings
90
Restore Control System Settings
91
Set Control Panel IP Address
92
Set Remote Control Panel Communication
93
Set Remote Interface Communication
94
Test Remote Interface Communication
94
Update Control System Softwares
96
Calibrate the Control Panel's Touch Screen Sensibility
97
Fine Tune Flow and Pressure Control
97
List of Logged Information
101
Event Log
101
Detailed Process Description
103
Standby Mode
104
Ballast Process
105
Deballast Process
109
Stripping
112
CIP Process
113
UV Reactor and Filter Draining
115
UV Reactor and Filter Filling
116
Manual Mode
117
Ballast, Deballast or Strip
118
Introduction
118
Quick Guide
118
Alarm Handling
119
CIP Clean UVR
119
Export Control System Log Files
119
4 Parameters
122
Introduction
123
Control System Parameters
123
Introduction to Parameters and Parameter Settings
123
- Main Parameters
125
- UVR Parameters
128
- Filter Parameters
129
- CIP Parameters
131
- Remote Parameters
132
- Installation Parameters
133
Lamp Power Supply (LPS) Parameters
135
DIP Switch Settings
135
Fuse Settings for Filter Motor and Installed (Optional) Pump Motors
136
Flow Meter Parameters
136
5 Alarms and Faultfinding
140
Introduction
141
List of Alarms and Warnings
141
Control System
141
Lamp Power Supply (LPS)
158
Flow Meter
159
Level Switch
161
I/O System and X20 Modules
162
List of Problems and Solutions
165
General Problems
165
Filter
167
Cip
168
Valve V201-8
169
6 Technical Data and Drawings
170
Introduction
171
Ship Specific Information
171
Technical Data
171
Flow Requirements
171
Power Requirements
172
Water Requirements
172
Pressure Requirements for Filter Backflush
173
System Pressure
173
Control System Integration
173
Drawings
174
Graphic Symbols Used in Drawings
175
General Drawings
176
Dimension Drawings
189
Electrical Drawings
204
Saftey Data Sheets
261
7 Service Manual
282
Introduction
283
Preparations and Conditions
283
Tightening Torques
283
Welding Requirements
283
Maintenance Schedule
285
Calibration Schedule
287
Recommended Spare Parts on Board
290
Serial Number Information
290
UV Reactor
295
Safety Information
295
Replace UV Lamp
296
Replace Quartz Sleeve
298
Dismount and Mount Lamp Power Supply
300
Test Lamp Power Supply Installation
301
Filter
303
Remove Filter Cover and Filter Element
304
Clean Filter Element and Pre-Filter
307
Mount Filter Element and Filter Cover
307
Cip
309
Change CIP Liquid
309
Pumps
310
Operate Pumps Manually
310
Repair Drain Pump
310
Test Pumps
313
Valve Block
314
Change Valve Body
314
Clean Valve Block
315
Connect Electrical Cables to Valve Block
315
Valves
316
Preparations and Conditions
317
Lock Valve in Closed Position
318
Open and Close Valves Manually
318
Unlock Valve
319
Dismount Actuator
320
Mount Actuator
321
Adjust Valve End Position
322
Calibrate Positioner on V201-8
323
Adjust Cam Position on V201-8
325
Change Direction of Actuator for Bypass Valve V212-31 (Optional)
326
Mount Pilot Valve on Actuator V212-31 (Optional)
327
Adjust Valve Traveling Speed for V212-31 (Optional)
328
Flow Meter
329
Replace Display and Fuse
329
Replace a Circuit Board
330
Level Switch
333
Dismount Level Switch
333
Mount Level Switch
333
Test Level Switch
334
Temperature Switch and Temperature Transmitter
335
Dismount Temperature Switch / Temperature Transmitter
335
Mount Temperature Switch / Temperature Transmitter
335
Control Panel
336
Clean Control Panel
336
Replace Control Panel
336
Remote Control Panel (Optional)
337
Mount and Connect Remote Control Panel
337
Electrical Cabinet
338
Disassemble and Assemble I/O System
338
Section 2
342
1 Important Information
344
2 Electrical Cabinet
345
Electrical Cabinet, Subas
347
3 Module 85
365
Sub Module, Small
369
Pump P320-1 and P321-5
383
Valve Block
385
Filter Regulator
387
Junction Box
389
Cable Set
391
Lamp Cable Set
393
4 Cable Set
395
6 Sampling Device, en (Optional)
399
7 Remote Control Panel (Optional)
401
Cover
403
8 Extended Options (SPC)
405
Transformer (Optional)
407
9 Cross Reference List
409
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