Alfa Laval PureBallast 150 Compact USCG HP Manuals

Manuals and User Guides for Alfa Laval PureBallast 150 Compact USCG HP. We have 1 Alfa Laval PureBallast 150 Compact USCG HP manual available for free PDF download: System Manual

Alfa Laval PureBallast 150 Compact USCG HP System Manual

Alfa Laval PureBallast 150 Compact USCG HP System Manual (412 pages)

Brand: Alfa Laval | Category: Water System | Size: 22 MB

Table of Contents

Section 1

8
- Table of Contents
  8
- 1 Safety
  
  14
  - Introduction
    15
  - Safety Information
    15
    
    General Safety Information
    15
    
    Specific Safety Information
    15
    
    Personnel Requirements
    18
    
    Warning Signs Used in the Manual
    18
  - Environmental Issues
    19
    
    Other Materials
    19
    
    Unpacking
    19
- 2 System Description
  
  20
  - Introduction
    21
    
    Components Overview
    22
    
    Abbreviations
    23
    
    Item Numbers
    23
  - Process Overview
    23
    
    Flow Control and Power Optimization
    24
    
    IMO and USCG Mode
    24
    
    Start-Up
    26
    
    Ballasting
    27
    
    Deballasting
    29
    
    Ballast Water Handling in the Event of Malfunction
    30
    
    Tank Stripping
    30
  - System Components Description
    31
    
    UV Reactor
    31
    
    Filter
    32
    
    CIP Components
    37
    
    Cabinets and Control System
    38
    
    Main Valves
    41
    
    Flow Meter
    42
    
    Pressure Monitoring
    42
    
    Sampling Devices
    42
- 3 Operating Instructions and Control System Description
  
  44
  - Introduction
    45
    
    Preparations and Conditions
    45
  - Introduction to the Control System
    48
    
    Control of Pureballast
    48
    
    Login Levels
    48
  - Overview of the Screen
    50
  - Detailed
    54
    
    - Main
    54
    
    - Overview
    55
    
    - Reactor
    58
    
    - Filter
    60
    
    - Cip
    61
    
    - Cabinet
    62
    
    Valve V212-31 (Optional)
    63
    
    - Alarm List
    64
    
    - History
    66
    
    - Audit Trail
    67
    
    - Trend
    68
    
    - System 1
    70
    
    - System 2
    71
    
    - Timers
    73
    
    - Remote 1
    74
    
    - Remote 2
    74
    
    - Lps
    76
    
    1-5.6 - Parameter
    77
  - Operating Instructions
    78
    
    Log in
    78
    
    Perform Ballast
    79
    
    Perform Deballast
    80
    
    Perform Tank Stripping
    81
    
    Heel (Internal Transfer)
    82
    
    Backflush Filter Manually
    83
    
    Attend to Alarms
    84
    
    CIP Clean UV Reactor after Ballast / Deballast
    84
    
    Shut down and Deactivate System
    85
    
    Operate Components Manually
    86
    
    Operate UV Lamps Manually
    87
    
    Set Ship Specific Component ID
    88
    
    Export Control System Event Log Files
    89
    
    Backup Control System Settings
    90
    
    Restore Control System Settings
    91
    
    Set Control Panel IP Address
    92
    
    Set Remote Control Panel Communication
    93
    
    Set Remote Interface Communication
    94
    
    Test Remote Interface Communication
    94
    
    Update Control System Softwares
    96
    
    Calibrate the Control Panel's Touch Screen Sensibility
    97
    
    Fine Tune Flow and Pressure Control
    97
  - List of Logged Information
    101
    
    Event Log
    101
    
    Detailed Process Description
    103
    
    Standby Mode
    104
    
    Ballast Process
    105
    
    Deballast Process
    109
    
    Stripping
    112
    
    CIP Process
    113
    
    UV Reactor and Filter Draining
    115
    
    UV Reactor and Filter Filling
    116
    
    Manual Mode
    117
    
    Ballast, Deballast or Strip
    118
    
    Introduction
    118
    
    Quick Guide
    118
    
    Alarm Handling
    119
    
    CIP Clean UVR
    119
    
    Export Control System Log Files
    119
- 4 Parameters
  
  122
  - Introduction
    123
  - Control System Parameters
    123
    
    Introduction to Parameters and Parameter Settings
    123
    
    - Main Parameters
    125
    
    - UVR Parameters
    128
    
    - Filter Parameters
    129
    
    - CIP Parameters
    131
    
    - Remote Parameters
    132
    
    - Installation Parameters
    133
  - Lamp Power Supply (LPS) Parameters
    135
    
    DIP Switch Settings
    135
  - Fuse Settings for Filter Motor and Installed (Optional) Pump Motors
    136
  - Flow Meter Parameters
    136
- 5 Alarms and Faultfinding
  
  140
  - Introduction
    141
  - List of Alarms and Warnings
    141
    
    Control System
    141
    
    Lamp Power Supply (LPS)
    158
    
    Flow Meter
    159
    
    Level Switch
    161
    
    I/O System and X20 Modules
    162
  - List of Problems and Solutions
    165
    
    General Problems
    165
    
    Filter
    167
    
    Cip
    168
    
    Valve V201-8
    169
- 6 Technical Data and Drawings
  
  170
  - Introduction
    171
    
    Ship Specific Information
    171
  - Technical Data
    171
    
    Flow Requirements
    171
    
    Power Requirements
    172
    
    Water Requirements
    172
    
    Pressure Requirements for Filter Backflush
    173
    
    System Pressure
    173
  - Control System Integration
    173
  - Drawings
    174
    
    Graphic Symbols Used in Drawings
    175
    
    General Drawings
    176
    
    Dimension Drawings
    189
    
    Electrical Drawings
    204
    
    Saftey Data Sheets
    261
- 7 Service Manual
  
  282
  - Introduction
    283
    
    Preparations and Conditions
    283
    
    Tightening Torques
    283
    
    Welding Requirements
    283
  - Maintenance Schedule
    285
    
    Calibration Schedule
    287
    
    Recommended Spare Parts on Board
    290
    
    Serial Number Information
    290
  - UV Reactor
    295
    
    Safety Information
    295
    
    Replace UV Lamp
    296
    
    Replace Quartz Sleeve
    298
    
    Dismount and Mount Lamp Power Supply
    300
    
    Test Lamp Power Supply Installation
    301
  - Filter
    303
    
    Remove Filter Cover and Filter Element
    304
    
    Clean Filter Element and Pre-Filter
    307
    
    Mount Filter Element and Filter Cover
    307
  - Cip
    309
    
    Change CIP Liquid
    309
  - Pumps
    310
    
    Operate Pumps Manually
    310
    
    Repair Drain Pump
    310
    
    Test Pumps
    313
  - Valve Block
    314
    
    Change Valve Body
    314
    
    Clean Valve Block
    315
    
    Connect Electrical Cables to Valve Block
    315
  - Valves
    316
    
    Preparations and Conditions
    317
    
    Lock Valve in Closed Position
    318
    
    Open and Close Valves Manually
    318
    
    Unlock Valve
    319
    
    Dismount Actuator
    320
    
    Mount Actuator
    321
    
    Adjust Valve End Position
    322
    
    Calibrate Positioner on V201-8
    323
    
    Adjust Cam Position on V201-8
    325
    
    Change Direction of Actuator for Bypass Valve V212-31 (Optional)
    326
    
    Mount Pilot Valve on Actuator V212-31 (Optional)
    327
    
    Adjust Valve Traveling Speed for V212-31 (Optional)
    328
  - Flow Meter
    329
    
    Replace Display and Fuse
    329
    
    Replace a Circuit Board
    330
  - Level Switch
    333
    
    Dismount Level Switch
    333
    
    Mount Level Switch
    333
    
    Test Level Switch
    334
  - Temperature Switch and Temperature Transmitter
    335
    
    Dismount Temperature Switch / Temperature Transmitter
    335
    
    Mount Temperature Switch / Temperature Transmitter
    335
  - Control Panel
    336
    
    Clean Control Panel
    336
    
    Replace Control Panel
    336
  - Remote Control Panel (Optional)
    337
    
    Mount and Connect Remote Control Panel
    337
  - Electrical Cabinet
    338
    
    Disassemble and Assemble I/O System
    338
Section 2

342
- 1 Important Information
  
  344
- 2 Electrical Cabinet
  
  345
  - Electrical Cabinet, Subas
    347
- 3 Module 85
  
  365
  - Sub Module, Small
    369
  - Pump P320-1 and P321-5
    383
  - Valve Block
    385
  - Filter Regulator
    387
  - Junction Box
    389
  - Cable Set
    391
  - Lamp Cable Set
    393
- 4 Cable Set
  
  395
- 6 Sampling Device, en (Optional)
  
  399
- 7 Remote Control Panel (Optional)
  
  401
  - Cover
    403
- 8 Extended Options (SPC)
  
  405
  - Transformer (Optional)
    407
- 9 Cross Reference List
  
  409

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