AJS 500 1954 Manuals

Manuals and User Guides for AJS 500 1954. We have 1 AJS 500 1954 manual available for free PDF download: Maintenance Manual And Instruction Book

AJS 500 1954 Maintenance Manual And Instruction Book

AJS 500 1954 Maintenance Manual And Instruction Book (96 pages)

Brand: AJS | Category: Motorcycle | Size: 1 MB

Table of Contents

Introduction
5
Capacities
6
Carburetter
6
Compression Ratios
6
Data
6
Gear Box
6
Oil Tank
6
Sparking Plug
8
- Controls
  9
- Showing Controls
  10
- Driving
  11
- Fuel
  11
- Fuel Supply
  11
- Starting the Engine
  11
- Stopping the Engine
  12
- On the Road
  12
- Running in
  13
- Stopping the Machine
  13
- Notes on Driving
  14
- Checking Oil Circulation
  15
- Lubrication
  16
- Lubricants to Use
  16
- For Engine Lubrication
  16
- For Hub Lubrication and All Frame Parts Using Grease
  16
- Engine Oil Pump
  17
- Engine Oil Circulation
  17
Engine Lubrication System
17
- The Oil Tank and Filters
  18
- Lubrication Points to Remember
  19
- To Remove the Felt Oil Filter
  19
- Exhaust Valve Stem Lubrication
  19
- Adjustment of Oil Feed
  19
- Gear Box Lubrication
  21
- Hub Lubrication
  21
- Chain Lubrication
  21
- Brake Expander Lubrication
  21
- Brake Rod Joint Lubrication
  22
- Brake Pedal Lubrication
  22
- Speedometer Lubrication
  22
- Stand Fixing Bolt Lubrication
  22
Lubrication Chart
23
- Periodical Maintenance
  24
- Daily
  24
- Weekly
  24
- Every 1,000 Miles
  25
- Every 3,000 Miles
  25
- Every 5,000 Miles
  25
- Every 10,000 Miles
  25
- Free Service Scheme
  26
Contact Breaker
26
- Access
  27
- Engine Service
  27
- To Remove the Petrol Tank
  28
- To Replace the Petrol Tank
  28
- To Remove the Rocker Box
  28
- To Replace the Rocker Box
  28
- Decarbonisation
  29
- To Remove the Cylinder Head
  29
- To Remove and Replace the Valves
  29
- To Replace a Valve
  29
- Showing Application of Valve Spring Compressor
  30
- Showing Flywheel in Exploded Form
  31
- Removing Carbon Deposit
  31
- Valve Grinding
  31
- To Replace the Cylinder Head
  32
- TO REMOVE the CYLINDER BARREL and Plston
  32
- TO REPLACE the Plston and CYLINDER BARREL
  33
- Cam Contour
  33
- Valve Timing
  34
- Inlet Valve Timing
  34
- Exhaust Valve Timing
  34
Tappet Adjustment
35
To Re-Time the Ignition
36
Oil Pump
37
Brake Shoe Adjustment
69
- Rear Brake Adjustment
  70
- Front Brake Adjustment
  70
- Rims and Spokes
  71
Brake Pedal Adjustment
71
- Tyres and Service
  72
- Tyre Removal
  72
- Tyre Fitting
  73
- Tyre Pressures
  73
- Useful Information
  74
- Tracing Troubles
  74
- Steering Unsatisfactory
  75
- Excessive Petrol Consumption
  75
- Excessive Oil Consumption
  75
- Abnormal Tyre Wear
  76
- Cleaning the Machine
  76
- Chromium Plating
  76
- Electrical Service
  77
- Ignition
  77
- Showing Contact Breaker
  77
- To Remove Contact Breaker (Magneto Type N1-4)
  77
- Showing Component Details of Contact Breaker
  78
- Adjustment of Contact Breaker (Magneto Type SR-1)
  78
- Sparking Plug
  79
- Charging
  80
- Test Dynamo in Position by
  80
- To Remove the Dynamo
  81
- Maintenance Once Every 14 Days
  82
- Lighting and Accessories
  84
- Headlamp
  84
- To Remove Headlamp Rim and Light Unit
  84
- To Replace the Headlamp Rim and Light Unit
  84
- Rear Lamp
  85
- Horn
  85
- Fuses
  85
- Snap Wire Connector
  85
- Wiring Diagram
  86
- Repairs and Service
  87
- Proprietary Fittings
  87
- The Driver and the Law
  88
- Tools
  91
- Optional Equipment
  91
- Spares List
  91
- Gasket Sets
  91
- Badges
  92
- Index
  93
- Illustrations
  94

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