AJS 16M Manuals

AJS 16M Manuals

Manuals and User Guides for AJS 16M. We have 1 AJS 16M manual available for free PDF download: Maintenance Manual And Instruction Book

AJS 16M Maintenance Manual And Instruction Book

AJS 16M Maintenance Manual And Instruction Book (101 pages)

Brand: AJS | Category: Motorcycle | Size: 2 MB

Table of Contents

Introduction
4
Data
6
Gear Box
6
Oil Tank
6
Controls
10
Clutch Lever
10
- Showing Controls
  11
- Driving
  12
- Fuel
  12
- Fuel Supply
  12
- Starting the Engine
  13
- On the Road
  14
- Stopping the Machine
  14
- Running in
  14
- Stopping the Engine
  14
- Notes on Driving
  15
- Checking Oil Circulation
  16
- Lubrication
  17
- Lubricants to Use
  17
- Engine Oil Pump
  18
- Engine Oil Circulation
  18
- Engine Lubrication System
  18
- Filling the Grease Gun
  18
- The Oil Tank and Filters
  19
- Adjustment of Oil Feed
  20
- Exhaust Valve Stem Lubrication
  20
- Lubrication Points to Remember
  20
- Gear Box Lubrication
  22
- Hub Lubrication
  22
- Chain Lubrication
  22
- To Remove Inspection Cap
  22
- Speedometer Lubrication
  23
- Brake Rod Joint Lubrication
  23
- Brake Pedal Lubrication
  23
- Brake Expander Lubrication
  23
- Lubrication Chart
  24
- Maintenance
  25
- Saddle Adjustment
  25
- Periodical Maintenance
  25
- Daily
  25
- Every 1,000 Miles
  26
- Every 3,000 Miles
  26
- Every 5,000 Miles
  26
- Every 10,000 Miles
  26
- Free Service Scheme
  27
Contact Breaker
27
Sparking Plug
27
- Engine Service
  28
- Access
  28
- To Remove the Petrol Tank
  29
- To Replace the Petrol Tank
  29
- To Remove the Rocker Box
  29
- To Replace the Rocker Box
  29
- Decarbonisation
  30
- To Remove the Cylinder Head
  30
- To Remove and Replace the Valves
  30
- To Replace Valves
  31
- Removing Carbon Deposit
  32
- Valve Grinding
  32
- Showing Flywheel in Exploded Form
  32
- To Replace the Cylinder Head
  33
- To Remove the Cylinder Barrel and Piston
  33
- To Replace the Piston and Cylinder Barrel
  34
- Cam Contour
  34
- Valve Timing
  35
- Inlet Camshaft Timing Marks
  35
- Exhaust Camshaft Timing
  35
Tappet Adjustment
36
- To Re-Time the Ignition
  37
- To Remove and Replace the Oil Pump Plunger
  38
- Oversize Parts and Re-Boring Cylinder Barrel
  39
- Remove Sparking Plug
  39
- Push Rod Cover Tubes
  39
- Carburetter Service
  41
- Carburetter Function
  41
- Carburetter Adjustment
  42
- Twist Grip Adjustment
  42
- Air Filter
  42
- Carburetter Tuning Information
  43
- Transmission Service
  44
- The Gear Box
  44
- Transmission of Power through the Gears
  44
- To Remove Front Chaincase and Clutch Assembly
  45
- To Re-Fit the Front Chaincase and Clutch
  46
- The Clutch
  48
- Clutch Spring Adjustment
  48
- To Adjust Clutch Spring Adjustment Nuts
  48
- Clutch Adjustment
  49
- To Replace a Clutch Control Cable
  50
- To Remove a Clutch Control Cable
  50
- Details of Clutch Operating Lever
  50
- Clutch Cable Adjustment
  50
- Front Chain Adjustment
  51
- Rear Chain Adjustment
  51
- To Adjust the Rear Chain
  51
- Notes on Rear Chain Adjustment
  52
- Dynamo Chain Adjustment
  52
- Magneto Chain Adjustment
  53
- Engine Shock Absorber
  53
- Front Forks (Teledraulic)
  54
- Steering Head Adjustment
  54
- Fork & Frame Service
  54
- Front Fork "Topping Up"
  56
- To Remove the Complete Front Fork Assembly
  56
- To Remove a Fork Slider
  57
- To Remove a Fork Inner Tube Assembly
  57
- To Re-Fit a Complete Front Fork Assembly
  57
- Rear Suspension
  60
- Showing Rear Sprung Frame and " TELEDRAULIC " Legs
  60
- Showing "Ghost" View of "TELEDRAULIC" Leg
  61
- Rear Stand
  62
- Front Stand
  62
- Centre Stand
  62
- Prop Stand
  62
- To Remove the Rear Chain Guard
  63
- Wheels and Brakes
  64
- To Remove Front Wheel
  64
- To Remove Rear Wheel
  64
- To Re-Fit Rear Wheel
  65
- Wheel Bearings and Adjustment
  66
- To Dismantle a Front Wheel Bearing
  66
- To Dismantle a Rear Wheel Bearing
  69
- Front Brake Cover Plate
  69
- Brake Drums
  70
Brake Shoe Adjustment
70
- Front Brake Adjustment
  71
- Rear Brake Adjustment
  71
- Rims and Spokes
  72
Brake Pedal Adjustment
72
- Tyres and Service
  73
- Tyre Removal
  74
- Tyre Fitting
  74
- Tyre Pressures
  75
- Showing Contact Breaker
  76
- Ignition Circuit
  76
- Electrical Equipment
  76
- Electrical Service
  76
- Showing Component Details of Contact Breaker
  77
- Sparking Plug
  78
- Charging
  79
- To Remove Dynamo
  80
- To Re-Fit Dynamo
  80
- Battery
  81
- Maintenance Once Every 14 Days
  81
- To Remove the Headlamp Rim and Light Unit
  83
- Lighting and Accessories
  83
- Headlamp
  83
- To Replace the Headlamp Rim and Light Unit
  84
- Rear Lamp
  84
- Fuses
  84
- Snap Wire Connector
  84
- Screwed Wire Connector
  85
- Terminals
  85
- Wiring Diagram
  86
- Engine Misses Fire May be Due to
  87
- Loss of Power May be Due to
  87
- Useful Information
  87
- Tracing Troubles
  87
- Excessive Oil Consumption
  88
- Excessive Petrol Consumption
  88
- Abnormal Tyre Wear
  88
- Cleaning the Machine
  89
- Chromium Plating
  89
- Repairs
  89
- Correspondence
  90
- Proprietary Fittings
  90
- Service
  91
- The Driver and the Law
  91
- Lamps
  92
- The Machine and the L Aw
  92
- Speedometer
  92
- To Register a New Machine
  92
- Tools and Special Equipment
  94
- Optional Equipment
  94
- Spares List
  94
- Gasket Sets
  94
- Badges
  95
- Table of Contents
  96
- Illustrations
  96
- Index
  97

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