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AJS 16MC Manuals
Manuals and User Guides for AJS 16MC. We have
2
AJS 16MC manuals available for free PDF download: Servise Manual, Maintenance Manual And Instruction Book
AJS 16MC Maintenance Manual And Instruction Book (101 pages)
Brand:
AJS
| Category:
Motorcycle
| Size: 2 MB
Table of Contents
Introduction
4
Data
6
Gear Box
6
Oil Tank
6
Controls
10
Clutch Lever
10
Showing Controls
11
Driving
12
Fuel
12
Fuel Supply
12
Starting the Engine
13
On the Road
14
Stopping the Machine
14
Running in
14
Stopping the Engine
14
Notes on Driving
15
Checking Oil Circulation
16
Lubrication
17
Lubricants to Use
17
Engine Oil Pump
18
Engine Oil Circulation
18
Engine Lubrication System
18
Filling the Grease Gun
18
The Oil Tank and Filters
19
Adjustment of Oil Feed
20
Exhaust Valve Stem Lubrication
20
Lubrication Points to Remember
20
Gear Box Lubrication
22
Hub Lubrication
22
Chain Lubrication
22
To Remove Inspection Cap
22
Speedometer Lubrication
23
Brake Rod Joint Lubrication
23
Brake Pedal Lubrication
23
Brake Expander Lubrication
23
Lubrication Chart
24
Maintenance
25
Saddle Adjustment
25
Periodical Maintenance
25
Daily
25
Every 1,000 Miles
26
Every 3,000 Miles
26
Every 5,000 Miles
26
Every 10,000 Miles
26
Free Service Scheme
27
Contact Breaker
27
Sparking Plug
27
Engine Service
28
Access
28
To Remove the Petrol Tank
29
To Replace the Petrol Tank
29
To Remove the Rocker Box
29
To Replace the Rocker Box
29
Decarbonisation
30
To Remove the Cylinder Head
30
To Remove and Replace the Valves
30
To Replace Valves
31
Removing Carbon Deposit
32
Valve Grinding
32
Showing Flywheel in Exploded Form
32
To Replace the Cylinder Head
33
To Remove the Cylinder Barrel and Piston
33
To Replace the Piston and Cylinder Barrel
34
Cam Contour
34
Valve Timing
35
Inlet Camshaft Timing Marks
35
Exhaust Camshaft Timing
35
Tappet Adjustment
36
To Re-Time the Ignition
37
To Remove and Replace the Oil Pump Plunger
38
Oversize Parts and Re-Boring Cylinder Barrel
39
Remove Sparking Plug
39
Push Rod Cover Tubes
39
Carburetter Service
41
Carburetter Function
41
Carburetter Adjustment
42
Twist Grip Adjustment
42
Air Filter
42
Carburetter Tuning Information
43
Transmission Service
44
The Gear Box
44
Transmission of Power through the Gears
44
To Remove Front Chaincase and Clutch Assembly
45
To Re-Fit the Front Chaincase and Clutch
46
The Clutch
48
Clutch Spring Adjustment
48
To Adjust Clutch Spring Adjustment Nuts
48
Clutch Adjustment
49
To Replace a Clutch Control Cable
50
To Remove a Clutch Control Cable
50
Details of Clutch Operating Lever
50
Clutch Cable Adjustment
50
Front Chain Adjustment
51
Rear Chain Adjustment
51
To Adjust the Rear Chain
51
Notes on Rear Chain Adjustment
52
Dynamo Chain Adjustment
52
Magneto Chain Adjustment
53
Engine Shock Absorber
53
Front Forks (Teledraulic)
54
Steering Head Adjustment
54
Fork & Frame Service
54
Front Fork "Topping Up"
56
To Remove the Complete Front Fork Assembly
56
To Remove a Fork Slider
57
To Remove a Fork Inner Tube Assembly
57
To Re-Fit a Complete Front Fork Assembly
57
Rear Suspension
60
Showing Rear Sprung Frame and " TELEDRAULIC " Legs
60
Showing "Ghost" View of "TELEDRAULIC" Leg
61
Rear Stand
62
Front Stand
62
Centre Stand
62
Prop Stand
62
To Remove the Rear Chain Guard
63
Wheels and Brakes
64
To Remove Front Wheel
64
To Remove Rear Wheel
64
To Re-Fit Rear Wheel
65
Wheel Bearings and Adjustment
66
To Dismantle a Front Wheel Bearing
66
To Dismantle a Rear Wheel Bearing
69
Front Brake Cover Plate
69
Brake Drums
70
Brake Shoe Adjustment
70
Front Brake Adjustment
71
Rear Brake Adjustment
71
Rims and Spokes
72
Brake Pedal Adjustment
72
Tyres and Service
73
Tyre Removal
74
Tyre Fitting
74
Tyre Pressures
75
Showing Contact Breaker
76
Ignition Circuit
76
Electrical Equipment
76
Electrical Service
76
Showing Component Details of Contact Breaker
77
Sparking Plug
78
Charging
79
To Remove Dynamo
80
To Re-Fit Dynamo
80
Battery
81
Maintenance Once Every 14 Days
81
To Remove the Headlamp Rim and Light Unit
83
Lighting and Accessories
83
Headlamp
83
To Replace the Headlamp Rim and Light Unit
84
Rear Lamp
84
Fuses
84
Snap Wire Connector
84
Screwed Wire Connector
85
Terminals
85
Wiring Diagram
86
Engine Misses Fire May be Due to
87
Loss of Power May be Due to
87
Useful Information
87
Tracing Troubles
87
Excessive Oil Consumption
88
Excessive Petrol Consumption
88
Abnormal Tyre Wear
88
Cleaning the Machine
89
Chromium Plating
89
Repairs
89
Correspondence
90
Proprietary Fittings
90
Service
91
The Driver and the Law
91
Lamps
92
The Machine and the L Aw
92
Speedometer
92
To Register a New Machine
92
Tools and Special Equipment
94
Optional Equipment
94
Spares List
94
Gasket Sets
94
Badges
95
Table of Contents
96
Illustrations
96
Index
97
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AJS 16MC Servise Manual (130 pages)
Brand:
AJS
| Category:
Motorcycle
| Size: 3 MB
Table of Contents
Table of Contents
6
Technical Data
7
Gear Ratios
13
Engine Design Changes
15
Lubrication
20
Recommended Lubricants
22
Periodical Maintenance
23
Air Filter
24
Engine Servicing
25
Engine Overhaul
36
Front Forks
72
Rear Suspension Units
85
Frame
88
Wheel Bearings
88
Wheels and Brakes
91
Transmission
101
Wipac Alternator
105
Wipac Electrical Service
108
Lucas Electrical Service
112
Lucas Coil Ignition
113
Magneto
115
Dynamo
115
Wiring Diagrams
123
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