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Airoptic GasEye Extractive Manuals
Manuals and User Guides for Airoptic GasEye Extractive. We have
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Airoptic GasEye Extractive manual available for free PDF download: User Manual
Airoptic GasEye Extractive User Manual (207 pages)
Gas analyzer
Brand:
Airoptic
| Category:
Measuring Instruments
| Size: 14 MB
Table of Contents
Table of Contents
4
Introduction
12
General Information
12
Warranty Conditions
12
Delivery Information
12
Analyzer Description
12
Calibration Information
12
Operating Principle
13
Figure 1 Schematic Diagram of Wavelength Scanning Process
13
Influences on the Measurement
14
Gaseye Extractive - General Purpose
15
Basic Requirements and Safe Use
15
Technical Specification
16
Figure 2 Gaseye Extractive Nameplate
16
Figure 3 Diagram of Gaseye Extractive Analyzer with Dimensions
18
Components Specification and Wiring Diagram
19
Figure 4 Gaseye Extractive - Outside View
19
Table 1 Gaseye Extractive - Components Specification
19
Figure 5 Gaseye Extractive - Bottom Panel
20
Gaseye Extractive Ex1 - Hazardous Areas
21
Atex Marking
21
Table 2 Temperature Class and Maximum Surface Temperature Vs Medium Temperature
22
Basic Requirements and Safe Use
23
Technical Specification
25
Figure 6 Gaseye Extractive Ex1 Nameplate
25
Figure 7. Diagram of Gaseye Extractive Ex1 Analyzer with Dimensions
27
Components Specification and Wiring Diagram
28
Figure 8 Gaseye Extractive Ex1 - Outside View
28
Table 3 Gaseye Extractive Ex1 - Components Specification
28
Figure 9 Gaseye Extractive Ex1 - Bottom Panel
29
Figure 10 Schematic Diagram of Gaseye Extractive Ex1
29
Table 4 Description of the Components of the Gaseye Extractive Ex1
30
Gaseye Extractive Ex1 Et - Hazardous Areas, Extended Temperature Range
31
Atex Marking
31
Table 5 Temperature Class and Maximum Surface Temperature Vs Medium Temperature
31
Table 6 List of Explosion-Proof Equipment Used in the Gaseye Extractive Ex1 ET
32
Basic Requirements and Safe Use
33
Technical Specification
35
Figure 11 Gaseye Extractive Ex1 ET Nameplate
35
Figure 12 Diagram of Gaseye Extractive Ex1 ET Analyzer with Dimensions
37
Components Specification and Wiring Diagram
38
Figure 13 Gaseye Extractive Ex1 ET - Outside View
38
Figure 14 Gaseye Extractive Ex1 ET - Bottom Panel
38
Figure 15 Gaseye Extractive Ex1 ET - Inside View
39
Table 7 Gaseye Extractive Ex1 ET Components Specification
39
Table 8 Gaseye Extractive Ex1 ET Part Specification
39
Figure 16 Gaseye Extractive Ex1 ET - Wiring Diagram
40
Table 9 Gaseye Extracitve Ex1 ET Wiring Specification
40
Installation and Operation of the Analyzer
42
Safety Information
42
Gaseye Extractive and Gaseye Extractive Ex1 Unpacking Instruction
43
Figure 17. View after Opening the Carton
43
Figure 18. Closed Document Bay
44
Figure 19. Document Bay
45
Figure 20. View after Removing the Top Cover of Styrofoam
46
Description of the Host Connections
47
Figure 21. Electronics Interface - Illustrative Photo
47
Figure 22. Location of Power Supply Points (24V) for the Electronics of the Device
48
Figure 23. Power Connection
48
Figure 24. Connecting the Power Supply Inside the Analyzer Cabinet to the Built-In Power Supply
49
Electrical Terminals
50
Figure 25. Electrical Terminals Numbering
50
Figure 26. Electrical Terminal Configuration
50
Table 10. Description of the Electrical Terminals
51
Analog Outputs and Inputs
52
Figure 27. Analog Input/Output Dip Switches
52
Figure 28. NAMUR NE43 Recommendation
53
Figure 29. en 15267-3:2008 Recommendation
53
Active Analog Outputs
54
Figure 30. Exemplary Usage of Active Analog Output
54
Passive Analog Outputs
55
Figure 31. Exemplary Usage of Passive Analog Output
55
Active Analog Inputs
56
Figure 32. Exemplary Usage of Active Analog Input
56
Passive Analog Inputs
57
Figure 33. Exemplary Usage of Passive Analog Input
57
Dout
58
Figure 34. Exemplary Usage of Digital Output
58
Din
59
Figure 35. Exemplary Usage of Digital Input
59
Rtd
60
Figure 36. Exemplary Usage of 2-Wire RTD
60
Figure 37. Exemplary Usage of 3-Wire RTD
61
Figure 38. Exemplary Usage of 4-Wire RTD
62
Analyzer Start-Up Procedure
63
Vacuum Pump Stop Signal and Reset
64
Figure 39. Pump Parameters Available from the Web Server Level
64
Figure 40. Pump Operating Status
64
Table 11. Error Codes for the Pressure Control System
65
Industrial Protocols Connection
66
Modbus Rtu (Rs485)
66
Figure 41. Location RS-485 Socket on Analyzer PCB Host 4.X
66
Table 12. Modbus Input Register Map (Function 0X4)
88
Table 13. Scaling to Integer Value Example (0-27648)
88
Modbus Tcp
102
Profinet
102
Add-On Module
102
Table 14. Holding Registers (Function 0X3 0X6 0X10)
102
Figure 42. Elements of the ABCC-M40 Module
103
Figure 43. ABCC-M40 Slot
104
Figure 44. Supports Inserting
104
Figure 45. Plugging the ABCC-M40 Module
105
Figure 46. Putting the Overlay 1/2
105
Figure 47. Putting the Overlay 2/2
106
Startup Procedure
107
Table 15. Startup Procedure (SUP) Steps
107
Table 16. Startup Procedure (SUP) Troubleshooting Steps
107
Hmi - Front Panel Display
108
Overview
108
Figure 48. Front Panel Display
108
Figure 49. Welcome Message with Host Software Version
108
Menu
109
Settings
109
Diagnostic
109
Measurements
109
Figure 50. Main Menu Overview
109
Figure 51. Front Panel Display - Subcategories
110
Figure 52. Front Panel Display - Network Settings
110
Figure 53. Front Panel Display - Parameters
111
Figure 54. Front Panel Display - Diagnostic
111
Figure 55. Front Panel Display - Measurements GAS 1-3
112
Figure 56. Front Panel Display - Measurements GAS 4-6
112
Figure 57. Front Panel Display - Measurements GAS 7-8, TEMCAL
112
Figure 58. Front Panel Display - Measurements F1TR, F2TR, RX1G
113
Figure 59. Front Panel Display - Measurements RX2G, Prtemp, Prpres
113
Figure 60. Front Panel Display - Measurements TRANS1-3
113
Figure 61. Front Panel Display - Measurements TRANS4, SUP, REF1
114
Analog Input
115
Figure 62. Front Panel Display - Analog Input AIN1-3
115
Figure 63. Front Panel Display - Analog Input AIN4
115
Analog Output
116
Figure 64. Front Panel Display - Analog Output AOUT1-3
116
Figure 65. Front Panel Display - Analog Output AOUT4
116
Signals
117
Buttons
117
Table 17. Front Panel Display - Signals
117
Table 18. Front Panel Display - Buttons
117
Editing Parameters
118
Figure 66. Front Panel Display - Parameter Selection
118
Figure 67. Front Panel Display - Password Request
118
Figure 68. Front Panel Display - Password Confirmation
118
Figure 69. Front Panel Display - Editing Parameters
119
Figure 70. Front Panel Display - Confirmation of New Parameters
119
Editing Network Settings
120
Editing Ain/Aout Scaling
120
Figure 71. Front Panel Display - Editing Network Settings
120
Figure 72. Front Panel Display - Editing IP Address
120
Figure 73. Front Panel Display - IP Address Confirmation
120
Figure 74. Front Panel Display - AIN/AOUT Editing
121
Figure 75. Front Panel Display - Editing Analog Input Parameters
121
Figure 76. Front Panel Display - Confirmation of Analog Input Parameters
121
Webserver Application
123
Establishing Communicatioon with the Instrument
123
Figure 77. Network Settings Icon
123
Figure 78. Network Status Window
123
Figure 79. Ethernet Settings Window
124
Figure 80. Network Connections Window
124
Figure 81. Ethernet Connection Properties
125
Figure 82. Ipv4 Internet Protocol Selection
125
Figure 83. IP Address Selection
126
User Access Level
127
Measurement Tab
127
Figure 84. Webserver Login Page
127
Figure 85. User Access Level - Main Bar 1/2
127
Figure 86. User Access Level - Main Bar 2/2
127
Show Table
128
Show Grid
128
Show Plot
128
Figure 87. Webserver Application - Measurement Tab
128
Table 19. Measurement Window Functionalities
128
Figure 88. Measurements Show Table View
129
Figure 89. Excerpt from Measurement Table
129
Figure 90. Measurements Show Grid View
130
Figure 91. Presented Data with Additional Flag Detected
130
Figure 92. Plot Window
131
Table 20. Plot Window Functionalities
133
Settings
134
Measurement Groups
134
Mp1 -> Process
134
Figure 93. Modal Window Settings
134
Table 21. Process Measurement List
134
Mp1 -> Concentration
135
Mp1 -> Laser
135
Figure 94. Process Measurements Window
135
Figure 95. Concentration Measurements Window
135
Table 22. Concentration Measurement List
135
Tec -> Tec0
136
Tec -> Tec1
136
Figure 96. Laser Measurements Window
136
Figure 97. Laser Temperature Control Module Measurements Window - Laser1
136
Table 23. Laser Measurement List
136
Table 24. Laser Measurement List - Laser1 Temperature Control Module
136
Tec -> Tec2
137
Tec -> Tec3
137
Figure 98. Laser Temperature Control Module Measurements Window - Laser2
137
Figure 99. Laser Temperature Control Module Measurements Window - Laser3
137
Table 25. Laser Measurement List - Laser2 Temperature Control Module
137
Table 26. Laser Measurement List - Laser3 Temperature Control Module
137
Table 27. Laser Measurement List - Laser4 Temperature Control Module
137
System -> System
138
Io -> Aout (Analog Output Measurement)
138
Figure 100. Laser Temperature Control Module Measurements Window - Laser4
138
Figure 101. System Measurements Window
138
Io -> Ain (Analog Input Measurement)
139
Figure 102. Analog Output Measurements Window
139
Figure 103. Analog Input Measurements Window
139
Table 28. Analog Outputs Measurements List
139
Table 29. Analog Inputs Measurements List
139
Io -> Digitalinout
140
Parameters Tab
140
Figure 104. Digital Input and Output Measurements Window
140
Table 30. Digital Inputs/Outputs Measurements List
140
Figure 105. Process Parameters Window
141
Parameter Groups
142
Mp1 -> Process (Process Environment Configuration)
142
Figure 106. Webserver Application - Parameters Window
142
Table 31. Parameter Window Functionalities
142
Table 32. Process Parameters List
143
Mp1 -> Gas101
144
Figure 107. Process Parameters Window
144
Table 33. Temperature Sensor Source List
144
Mp1 -> Gas102
145
Figure 108. GAS101 Parameters Window
145
Table 34. GAS101 Parameters List
145
Mp1 -> Gas103
146
Figure 109. GAS102 Parameters Window
146
Table 35. GAS102 Parameters List
146
Mp1 -> Gas104
147
Figure 110. GAS103 Parameters Window
147
Table 36. GAS103 Parameters List
147
Mp1 -> Gas106
148
Figure 111. GAS104 Parameters Window
148
Table 37. GAS104 Parameters List
148
Mp1 -> Gas106
149
Figure 112. GAS105 Parameters Window
149
Table 38. GAS105 Parameters List
149
Mp1 -> Gas107
150
Figure 113. GAS106 Parameters Window
150
Table 39. GAS106 Parameters List
150
Mp1 -> Gas108
151
Figure 114. GAS107 Parameters Window
151
Table 40. GAS107 Parameters List
151
Mp1 -> Temp
152
Figure 115. GAS108 Parameters Window
152
Table 41. GAS108 Parameters List
152
Io -> Dout (Digital Output Operating Mode Configuration)
153
Figure 116. Temperature Parameters Window
153
Table 42. Temperature Parameters List
153
Table 43. Digital Outputs List
153
Io - > Aout (Analog Output Configuration)
155
Figure 117. Dout Parameters Window
155
Table 44. Digital Output Operating Mode List
155
Table 45. Analog Outputs List
157
Figure 118. Aout Parameters Window
158
Table 46. Analog Output Select Signals List
158
Io -> Ain (Analog Input Configuration)
159
Figure 119. Ain Parameters Window
161
Table 47. Analog Inputs Parameters List
161
Io -> Rtd (Resistance Temperature Sensor Configuration)
162
Io -> Amb_Press (Ambient Pressure Sensor Configuration)
162
Figure 120. Resistance Temperature Detector Window
162
Table 48. Resistance Temperature Sensor Parameters List
162
Network -> Net (Service Ethernet Port Configuration)
163
Figure 121. Ambient Pressure Sensor Window
163
Table 49. Ambient Pressure Sensor Parameters List
163
Network -> Modbusrtu (Modbus Slave Transmission Configuration)
164
Figure 122. Service Ethernet Port Configuration Window
164
Table 50. Service Ethernet Port Parameters List
164
Network -> Datarange
165
Figure 123. Modbus RTU Configuration Window
165
Table 51. Service Ethernet Port Parameters List
165
System -> Rtc (Real Time Clock Configuration)
167
Figure 124. Data Range Configuration Window
167
Table 52. Data Range Parameters List
167
System -> Hmi (Human-Machine Interface Configuration)
168
Figure 125. Rtc Parameters Window
168
Figure 126. Hmi Parameter Window
168
Table 53. Real Time Clock Parameters List
168
Table 54. HMI Parameters List
168
System -> Alarm
169
Table 55. Alarm Parameters List
171
Figure 127. Alarm Parameters Window
172
Table 56. Alarm Signals List
172
Settings Tab
173
Figure 128. Webserver Application - Settings Window
173
Figure 129. Settings Window
174
Figure 130. Settings Window - Making Changes
174
Figure 131. Settings Window - Applying Changes
174
Table 57. Settings Window Functionalities
174
Factor Config Tab
175
About Tab
175
Figure 132. Settings Window - Applying Changes
175
Figure 133. Device Information Page
175
Atex Zone 1/21
176
Basic Requirements and Safe Use
176
Overview of the 1/21 Zone Purging System for the Gaseye Extractive System
178
Figure 134. Overview of the Purging System for Gaseye Extractive System
178
Installation of Purge System for Zone 1/21 of the Gaseye Extractive Analyzer
180
Manifold Installation
180
Figure 135. Manifold Block Gas Inlet
180
Figure 136. Manifold Installation
181
Figure 137. Manifold Supply Connection Block Pinout
181
Figure 138. Manifold Connection Block Closing
182
Figure 139. Manifold Connectors - Controller Side
182
Vent Installation
183
Figure 140. Manifold Installed
183
Figure 141. Vent Connectors - Controller Side
184
Figure 142. Vent Cable Installed
184
Table 58. Vent Pressure and Flow Signal Cable Connection (6500 System)
184
Power Supply Installation
185
Figure 143. Analyzer Supply Cable
185
Table 59. Description of Power Terminals on the Analyzer and Controller Side
185
Figure 144. Analyzer Power Supply Connection - Controller Side
186
Figure 145. Analyzer Power Supply Connection - Analyzer Side
186
Gaseye Extractive
186
Figure 146. Connection Jumpers for Power Relays
187
Figure 147. Main Supply Power Cable
188
Figure 148. Main Power Supply Cable Installation
189
Figure 149. Properly Installed Electrical Connections in the Purge Controller
190
Figure 150. Closing and Sealing the Controller
191
Figure 151. Closing and Sealing the Analyzer
192
Figure 152. Purge System Installed
193
First Start of the Purge System
194
Figure 153. Adjustment of the Neddle Valve in the Manifold Block
194
Zone 1 and 21 Purging System Enclosures Mounting
196
Figure 154. Mounting of the 6500 Controller
196
Figure 155. Manifold Mounting Holes
196
Zone 1/21 Purging System Adjustment Possibilities
197
System Pressurization Failure Alarm
198
Figure 156. Alarm Terminals for Pressurization Failure
198
System Electrical Connections - Intrinsic Safty Warnings
199
Connection and Configuration of the Pt100 Temperature Sensor (Optional)
200
Figure 157. Terminals for Connecting the PT100 Temperature Sensor
200
System Conservation for Zone 1 and 21
201
Contact Information
201
Appendix 1. Avarage Life of the Main Components of the Analyzer
202
Appendix 2. Parameters List
203
Appendix 3. Measurements List
206
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