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Airoptic GasEye Extractive User Manual

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Summary of Contents for Airoptic GasEye Extractive

  • Page 2 Introduction GasEye Extractive User manual, 05/2021...
  • Page 3 Rubiez 46B, 61-612 Poznan, Poland Phone number: +48 61 6272 128 E-mail adress: info@airoptic.pl Web adress: www.airoptic.pl Product information: Gas analyzer Application: Extractive analyzer Brand name: GasEye Extractive GasEye Extractive Ex1 GasEye Extractive Ex1 ET GasEye Extractive User manual, 05/2021...

  • Page 4: Table Of Contents

    BASIC REQUIREMENTS AND SAFE USE ....................23 TECHNICAL SPECIFICATION........................25 COMPONENTS SPECIFICATION AND WIRING DIAGRAM ..............28 GASEYE EXTRACTIVE EX1 ET – HAZARDOUS AREAS, EXTENDED TEMPERATURE RANGE ...... 31 ATEX MARKING ........................... 31 BASIC REQUIREMENTS AND SAFE USE ....................33 TECHNICAL SPECIFICATION........................
  • Page 5 ABOUT TAB ............................175 ATEX ZONE 1/21..........................176 BASIC REQUIREMENTS AND SAFE USE ....................176 OVERVIEW OF THE 1/21 ZONE PURGING SYSTEM FOR THE GASEYE EXTRACTIVE SYSTEM ....178 INSTALLATION OF PURGE SYSTEM FOR ZONE 1/21 OF THE GASEYE EXTRACTIVE ANALYZER..... 180 11.3.1.
  • Page 6 SYSTEM CONSERVATION FOR ZONE 1 AND 21 ................. 201 CONTACT INFORMATION ......................201 APPENDIX 1. AVARAGE LIFE OF THE MAIN COMPONENTS OF THE ANALYZER..........202 APPENDIX 2. PARAMETERS LIST......................... 203 APPENDIX 3. MEASUREMENTS LIST......................206 GasEye Extractive User manual, 05/2021...
  • Page 7 Figure 10 Schematic diagram of GasEye Extractive Ex1 ..............29 Figure 11 GasEye Extractive Ex1 ET nameplate ................35 Figure 12 Diagram of GasEye Extractive Ex1 ET analyzer with dimensions ........37 Figure 13 GasEye Extractive Ex1 ET - outside view ................38 Figure 14 GasEye Extractive Ex1 ET - bottom panel ................
  • Page 8 Figure 115. GAS108 parameters window..................152 Figure 116. Temperature parameters window.................. 153 Figure 117. Dout parameters window....................155 Figure 118. Aout parameters window....................158 Figure 119. Ain parameters window....................161 GasEye Extractive User manual, 05/2021...
  • Page 9 Figure 132. Settings window – applying changes................175 Figure 133. Device information page....................175 Figure 134. Overview of the purging system for GasEye Extractive system........178 Figure 135. Manifold block gas inlet....................180 Figure 136. Manifold installation......................181 Figure 137.
  • Page 10 Table 4 Description of the components of the GasEye Extractive Ex1..........30 Table 5 Temperature class and maximum surface temperature vs medium temperature ....31 Table 6 List of explosion-proof equipment used in the GasEye Extractive Ex1 ET ......32 Table 7 GasEye Extractive Ex1 ET components specification ............39 Table 8 GasEye Extractive Ex1 ET part specification .................
  • Page 11 Introduction GasEye Extractive User manual, 05/2021...

  • Page 12: Introduction

    Analyzer description The GasEye Extractive analyzer is a comprehensive gas analysis tool for industrial process applications. A gas sample from the process is continuously fed to the analyzer where it is analyzed in real time using laser absorption spectroscopy.

  • Page 13: Operating Principle

    Operating principle Operating principle GasEye Extractive is a laser spectrometer that uses single line molecular absorption spectroscopy. A semiconductor laser emits a beam of infrared light which passes through the process and impinges the detector on the receiver side. When the target gas is present the light intensity changes, and this can be used to determine the concentration of the measured gas.

  • Page 14: Influences On The Measurement

    (depending on specific application and target gas). Interferences The GasEye Extractive can measure the desired gas components very selectively. It may happen that the absorption line of the measured gas is influenced by the presence of other gases. This influence is compensated by the full shape of the detected signal curve analysis and applying algorithms that corrects the discrepancies accordingly.

  • Page 15: Gaseye Extractive - General Purpose

     Ambient temperature: -30°C ÷ +60°C Basic requirements and safe use The GasEye Extractive can be operated only in a non-hazardous areas. Any other ways of using the GasEye Extractive are forbidden. The manufacturer will not be liable for damage resulting from incorrect installation, failure to maintain the device in a suitably functional condition, or use of the device other than for its intended purpose.

  • Page 16: Technical Specification

    GasEye Extractive – general purpose Technical specification GasEye Extarcive namplate with description is shown in Figure 2Figure 6. Brand name Device number and serial number CE marking Technical parameters IP Address Manufacturer Country of origin Figure 2 GasEye Extractive nameplate Measurement conditions: ...
  • Page 17 GasEye Extractive – general purpose  Outputs: • 4 x Analog outputs, (4-20 mA, gas concentration, process transmission, 2 x AUX) active or passive - easy user selection via DIP switch between active / passive mode. • 8 x Digital outputs (NAMUR) ...

  • Page 18: Figure 3 Diagram Of Gaseye Extractive Analyzer With Dimensions

    GasEye Extractive – general purpose Figure 3 Diagram of GasEye Extractive analyzer with dimensions GasEye Extractive User manual, 05/2021...

  • Page 19: Components Specification And Wiring Diagram

    GasEye Extractive – general purpose Components specification and wiring diagram Figure 4 GasEye Extractive - outside view Table 1 GasEye Extractive - components specification Name Component specification Enclosure IP66, -30°C ÷ +80°C, stainless steel AISI 304 HMI front panel Aluminum 5754...

  • Page 20: Figure 5 Gaseye Extractive - Bottom Panel

    GasEye Extractive – general purpose Digital inputs/outputs Analog inputs/outputs 230 VAC Ethernet Sample gas outlet Purge gas inlet Sample gas inlet (optional) Figure 5 GasEye Extractive - bottom panel GasEye Extractive User manual, 05/2021...

  • Page 21: Gaseye Extractive Ex1 - Hazardous Areas

    GasEye Extractive Ex1 – hazardous areas GasEye Extractive Ex1 is a certified version of the GasEye Extractive device for use in hazardous areas Zone 1/21 and can provide the optical radiation to Zone 0/20. GasEye Extarctive Ex1 provides Ex p (purge and pressurization) type of explosion protection.

  • Page 22: Table 2 Temperature Class And Maximum Surface Temperature Vs Medium Temperature

    GasEye Extractive Ex1 – hazardous areas Table 2 Temperature class and maximum surface temperature vs medium temperature Maximum Temperature Medium temperature Ambient conditions surface class temperature < 50°C -30°C to 50°C 85°C < 100°C -30°C to 60°C 100°C < 135°C -30°C to 60°C...

  • Page 23: Basic Requirements And Safe Use

    (Ta: -40°C ÷ +85°C) Basic requirements and safe use The GasEye Extractive Ex1 can be operated in Zone 1 and 21 and provide the optical radiation to Zone 0 and Zone 20. Any other ways of using the GasEye Extractive Ex1 are forbidden. The manufacturer will not be liable for damage resulting from incorrect installation, failure to maintain the device in a suitably functional condition, or use of the device other than for its intended purpose.
  • Page 24 GasEye Extractive Ex1 – hazardous areas WARNING Observe the specifications of the examination certificate valid in your country. Observe the laws and regulations valid in your country for the electric installation in hazardous areas with risk of explosion. Regulations for installation of electric equipment in hazardous areas: DIN EN 60079-14.

  • Page 25: Technical Specification

    IP Address Manufacturer Country of origin Figure 6 GasEye Extractive Ex1 nameplate Measurement conditions:  Precision: +/- 1% of the measured value or LOD and response time 30 sec  Accuracy: +/- 2% of the measured value or LOD and response time 30 sec ...
  • Page 26 GasEye Extractive Ex1 – hazardous areas  Outputs: • 4 x Analog outputs, (4-20 mA, gas concentration, process transmission, 2 x AUX) active or passive - easy user selection via DIP switch between active / passive mode. • 8 x Digital outputs (NAMUR) ...

  • Page 27: Figure 7. Diagram Of Gaseye Extractive Ex1 Analyzer With Dimensions

    GasEye Extractive Ex1 – hazardous areas Figure 7. Diagram of GasEye Extractive Ex1 analyzer with dimensions GasEye Extractive User manual, 05/2021...

  • Page 28: Components Specification And Wiring Diagram

    GasEye Extractive Ex1 – hazardous areas Components specification and wiring diagram Figure 8 GasEye extractive Ex1 - outside view Table 3 GasEye extractive Ex1 - components specification Name Component specification Enclosure IP66, -30°C ÷ +80°C, stainless steel AISI 304 HMI front panel...

  • Page 29: Figure 9 Gaseye Extractive Ex1 - Bottom Panel

    Sample gas inlet Figure 9 GasEye Extractive Ex1 - bottom panel The ATEX Zone 1 version GasEye Extractive Ex1 analyzer wiring diagram is shown in Figure 10. A detailed description of the components of the installation is presented in the Table 4.

  • Page 30: Table 4 Description Of The Components Of The Gaseye Extractive Ex1

    GasEye Extractive Ex1 – hazardous areas Table 4 Description of the components of the GasEye Extractive Ex1. Component name Comments GasEye Extractive Ex1 Example: EX 15.01.01 Purging system vent An integral part of the analyzer Purging system controller ATEX Zone 1...

  • Page 31: Gaseye Extractive Ex1 Et - Hazardous Areas, Extended Temperature Range

    Special conditions of use:  The temperature class of the GasEye Extractive Ex1 ET device (T* for gases) or the maximum surface temperature of the enclosure (T** for dust) depends on the process temperature of the tested medium. For the medium temperature...

  • Page 32: Table 6 List Of Explosion-Proof Equipment Used In The Gaseye Extractive Ex1 Et

    GasEye Extractive Ex1 ET – hazardous areas, extended temperature range GasEye Extractive Ex1 ET consists of certified devices for hazardous areas. List of explosion-proof equipment is shown in Table 6. Table 6 List of explosion-proof equipment used in the GasEye Extractive Ex1 ET...

  • Page 33: Basic Requirements And Safe Use

    Basic requirements and safe use The GasEye Extractive Ex1 ET can be operated in Zone 1 and 21 and provide the optical radiation to Zone 0 and 20 per mark in 0. Any other ways of using the GasEye Extractive Ex1 ET are forbidden.
  • Page 34 GasEye Extractive Ex1 ET – hazardous areas, extended temperature range WARNING Never switch on or operate an analyzer with lid open. Before opening the device wait at least two minutes after de-energizing. Make sure that externally powered signals are also be de-energized.

  • Page 35: Technical Specification

    IP Address Manufacturer Country of origin Figure 11 GasEye Extractive Ex1 ET nameplate Measurement conditions:  Precision: +/- 1% of the measured value or LOD and response time 30 sec  Accuracy: +/- 2% of the measured value or LOD and response time 30 sec ...
  • Page 36 GasEye Extractive Ex1 ET – hazardous areas, extended temperature range  Outputs: • 4 x Analog outputs, (4-20 mA, gas concentration, process transmission, 2 x AUX) active or passive - easy user selection via DIP switch between active / passive mode.

  • Page 37: Figure 12 Diagram Of Gaseye Extractive Ex1 Et Analyzer With Dimensions

    GasEye Extractive Ex1 ET – hazardous areas, extended temperature range Figure 12 Diagram of GasEye Extractive Ex1 ET analyzer with dimensions GasEye Extractive User manual, 05/2021...

  • Page 38: Components Specification And Wiring Diagram

    GasEye Extractive Ex1 ET – hazardous areas, extended temperature range Components specification and wiring diagram Figure 13 GasEye Extractive Ex1 ET - outside view Breather drain 230 VAC (Heater) Purge gas inlet 230 VAC (Analyzer) Sample gas inlet Sample gas outlet...

  • Page 39: Figure 15 Gaseye Extractive Ex1 Et - Inside View

    IP68, -60°C ÷ +105°C, 9÷14mm, nickel-plated brass Mounting bracket For M8 screws, stainless steel AISI 304 PE connector For M8 screws, stainless steel AISI 304 Figure 15 GasEye Extractive Ex1 ET - inside view Table 8 GasEye Extractive Ex1 ET part specification Name Part specification Enclosure IP66, -30°C ÷...

  • Page 40: Figure 16 Gaseye Extractive Ex1 Et - Wiring Diagram

    GasEye Extractive Ex1 ET – hazardous areas, extended temperature range Figure 16 GasEye Extractive Ex1 ET - wiring diagram Table 9 GasEye Extracitve Ex1 ET wiring specification Name Cable specification Manifold cable Vent cable DO cable AOUT cable Purge controller power...
  • Page 41 GasEye Extractive Ex1 ET – hazardous areas, extended temperature range Digital outputs cable Analog outputs cable Thermostat cable Heater cable Purge controller power input cable GasEye Extractive User manual, 05/2021...

  • Page 42: Installation And Operation Of The Analyzer

    Flammable or poisonous gas at the outlet Please remember to provide tubing for the gas outlet to bring the species to a proper and safe area. WARNING Power supply Do not apply power other than from the purge controller. GasEye Extractive User manual, 05/2021...

  • Page 43: Gaseye Extractive And Gaseye Extractive Ex1 Unpacking Instruction

    Installation and operation of the analyzer GasEye Extractive and GasEye Extractive Ex1 unpacking instruction Before using the device, read all safety instructions and the device's instruction manual. Follow the instructions. WARNING System dried out Do not open the cover in an atmosphere with high humidity.

  • Page 44: Figure 18. Closed Document Bay

    Installation and operation of the analyzer 2. There is a document bay in the location shown below. Figure 18. Closed document bay. GasEye Extractive User manual, 05/2021...

  • Page 45: Figure 19. Document Bay

    Installation and operation of the analyzer 3. Open the document bay by levering the styrofoam cover with your hand Figure 19. Document bay. GasEye Extractive User manual, 05/2021...

  • Page 46: Figure 20. View After Removing The Top Cover Of Styrofoam

    4. Pull off the top side of the styrofoam by firmly grasping the corners of the foam. Location of local device nameplate with serial number and the location of the device key are shown in figure below. Figure 20. View after removing the top cover of styrofoam. GasEye Extractive User manual, 05/2021...

  • Page 47: Description Of The Host Connections

    Figure 21. Electronics interface – illustrative photo. 1. Pressure sensor 2. Electric terminals 3. USB port 4. Ethernet port for WebServer connection 5. Interface Profinet (optional) 6. Front panel display connector GasEye Extractive User manual, 05/2021...

  • Page 48: Figure 22. Location Of Power Supply Points (24V) For The Electronics Of The Device

    The voltage of 230 VAC / 24 VDC is supplied to the device inside the analyzer cabinet. The connections between the power supply and the main connector are already made. 230 VAC supply voltage should be connected to the power supply socket in accordance with . GasEye Extractive User manual, 05/2021...

  • Page 49: Figure 24. Connecting The Power Supply Inside The Analyzer Cabinet To The Built-In Power Supply

    Installation and operation of the analyzer Figure 24. Connecting the power supply inside the analyzer cabinet to the built-in power supply GasEye Extractive User manual, 05/2021...

  • Page 50: Electrical Terminals

    Table 10 presents a description of the terminals. If analog input or output signals are used, they must be configured with switches that are available on the board above the electrical terminals. Figure 25. Electrical terminals numbering. Figure 26. Electrical terminal configuration. GasEye Extractive User manual, 05/2021...

  • Page 51: Table 10. Description Of The Electrical Terminals

    Digital outputs 1÷8 30VDC, 0.5A Isolated DOUT_NAMUR Digital outputs DOUT_PWR supply voltage Digital inputs DIGITAL INPUTs 1÷8 30VDC, 0.1A Isolated Digital inputs DIN_PWR supply voltage MODBUS RTU RS485 Isolated Table 10. Description of the electrical terminals GasEye Extractive User manual, 05/2021...

  • Page 52: Analog Outputs And Inputs

    4- to 20-mA loop. NAMUR NE43 recommends using 3.8 mA to 20.5 mA as an extended measurement information range. NAMUR NE43 recommends using loop current below 3.6 mA or above 21 mA is in the diagnostic failure information range. GasEye Extractive User manual, 05/2021...

  • Page 53: Figure 28. Namur Ne43 Recommendation

    Figure 29. EN 15267-3:2008 Recommendation. Each analog input and output is individually tested for each GasEYE device using PLC station before the shipment. The report from the tests is generated automatically and is attached to the package. GasEye Extractive User manual, 05/2021...

  • Page 54: Active Analog Outputs

    Active analog outputs GasEye Cross Duct provides supply voltage for the active analog outputs and thus analog outputs MUST NOT BE powered externally. Please set the dip switch to Active (A) before powering up the system. GasEye Extractive User manual, 05/2021...

  • Page 55: Passive Analog Outputs

    Passive analog outputs GasEye Cross Duct does not provide supply voltage for the passive analog outputs, thus they MUST BE powered externally. Please set the dip switch to Passive (P) before powering up the system. GasEye Extractive User manual, 05/2021...

  • Page 56: Active Analog Inputs

    Active analog inputs GasEye Cross Duct provides supply voltage for the active analog inputs and thus analog inputs MUST NOT BE powered externally. Please set the dip switch to Active (A) before powering up the system. GasEye Extractive User manual, 05/2021...

  • Page 57: Passive Analog Inputs

    Passive analog inputs GasEye Cross Duct does not provide supply voltage for the passive analog inputs, thus they MUST BE powered externally. Please set the dip switch to Passive (P) before powering up the system. GasEye Extractive User manual, 05/2021...

  • Page 58: Dout

    – digital outputs are electrically isolated from HOST board – addi�onal 24VDC power supply required Figure 34. Exemplary usage of digital output. WARNING Digital outputs GasEye Cross Duct does not provide supply voltage for the digital outputs, thus they MUST BE powered externally. GasEye Extractive User manual, 05/2021...

  • Page 59: Din

    – addi�onal 24VDC power supply required Wymagane dodatkowe zasilanie 24 VDC Figure 35. Exemplary usage of digital input. WARNING Digital inputs GasEye Cross Duct does not provide supply voltage for the digital inputs, thus they MUST BE powered externally. GasEye Extractive User manual, 05/2021...

  • Page 60: Rtd

    – set 2-,4-wire dip switch, set PT100/PT1000 dip switch as required – external jumper required Figure 36. Exemplary usage of 2-wire RTD. WARNING 2-wire RTD require additional terminal connection, please make the external jumper for 11 and 12 as well for 36 and 35. GasEye Extractive User manual, 05/2021...

  • Page 61: Figure 37. Exemplary Usage Of 3-Wire Rtd

    – set 3-wire dip switch, set PT100/PT1000 dip switch as required – external jumper required Figure 37. Exemplary usage of 3-wire RTD. WARNING 3-wire RTD require additional terminal connection, please make the external jumper for 36 and 35. GasEye Extractive User manual, 05/2021...

  • Page 62: Figure 38. Exemplary Usage Of 4-Wire Rtd

    Installation and operation of the analyzer PT100/PT1000 4-wire GasEye Customer side – set 2-,4-wire dip switch, set PT100/PT1000 dip switch as required Figure 38. Exemplary usage of 4-wire RTD. GasEye Extractive User manual, 05/2021...

  • Page 63: Analyzer Start-Up Procedure

    2. The minimum required gas flow is 1000 ml / min, input pressure 0.05 ÷ 0.3 barg. 3. If you need to reconfigure the system, connect the network cable to the PC and log in to the WebServer. 4. The analyzer is configured and ready to work. GasEye Extractive User manual, 05/2021...

  • Page 64: Vacuum Pump Stop Signal And Reset

    If the reset procedure fails, check the PUMP STATUS (PCU1.STATUS) on the Webserver's measurement grid. Pump status (PCU1.STATUS) displays all other error codes, see table below. The error code is the sum of the existing error. Contact Airoptic and quote the error code displayed. GasEye Extractive...

  • Page 65: Table 11. Error Codes For The Pressure Control System

    LoadError on the analog output was present for a long time CommonModeOverrange on the analog output lasted for a long time Sensor signal too low Sensor signal too low Table 11. Error codes for the pressure control system. GasEye Extractive User manual, 05/2021...

  • Page 66: Industrial Protocols Connection

    Modbus RTU (RS485) Modbus RTU is fully implemented by Airoptic and does not need additional communication module. Device can work in slave mode. Communication parameters are configured by Analyzer web server tool.
  • Page 67 16 -bits of floating point value (second part) GAS103.CONCENTRATION 0x0B Gas concentration 16 -bits of floating point value (first part) 0x0C Gas concentration 16 -bits of floating point value (second part) GAS104.CONCENTRATION 0x0D Gas concentration GasEye Extractive User manual, 05/2021...
  • Page 68 Gas concentration Scaling to integer value (0 - 27648) GAS106.CONSIM 0x1B Gas concentration Scaling to integer value (0 - 27648) GAS107.CONSIM 0x1C Gas concentration Scaling to integer value (0 - 27648) GAS108.CONSIM 0x1D Gas concentration GasEye Extractive User manual, 05/2021...
  • Page 69 16 -bits of floating point value (first part) 0x2C Fiber transmission 16 -bits of floating point value (second part) FIBER2.TRANSMISSION 0x2D Fiber transmission 16 -bits of floating point value (first part) REMOTERX1.GAIN 0x2E Detector gain GasEye Extractive User manual, 05/2021...
  • Page 70 16 -bits of floating point value (first part) 0x3C Laser temperature conditions 16 -bits of floating point value (second part) TEC0.AMB_TEMPERATURE 0x3D Laser temperature conditions 16 -bits of floating point value (first TEC1.THL_REF_AMP 0x3E part) GasEye Extractive User manual, 05/2021...
  • Page 71 2 - Internal communication check Automatic gain control calibration procedure 4 - Device parameters check and set 5 - Lasers temperature stabilization (lasers are off) 6 - Lasers temperature stabilization SYSTEM.STARTUP_PROCEDURE 0x4B (lasers are on) GasEye Extractive User manual, 05/2021...
  • Page 72 16 -bits of floating point value (second part) AOUT3 0x61 Analog output value 16 -bits of floating point value (first part) 0x62 Analog output value 16 -bits of floating point value AOUT4 0x63 (second part) GasEye Extractive User manual, 05/2021...
  • Page 73 16 -bits of floating point value (second part) AIN3.VAL 0x71 Analog input scaling value Scaling to integer value (0 - 27648) AIN3.VALSIM 0x72 Analog input scaling value 16 -bits of floating point value (first part) AIN4 0x73 Analog input value GasEye Extractive User manual, 05/2021...
  • Page 74 Process temperature manual value PROCESS.PRESS_IS 0x81 129 Process pressure input signal selection PROCESS.PRESS_SENSOR_TYPE 0x82 130 Pressure sensor type selection (absolute/ gauge) PROCESS.PRESS_MANUAL_VALUE 0x83 131 16 -bits of floating point value (first part) Process pressure manual value in GasEye Extractive User manual, 05/2021...
  • Page 75 144 16 -bits of floating point value (second part) Span calibration factor GAS102.OFFSET 0x91 145 16 -bits of floating point value (first part) Span offset value 0x92 146 16 -bits of floating point value (second part) Span offset value GasEye Extractive User manual, 05/2021...
  • Page 76 160 16 -bits of floating point value (second part) Span calibration factor GAS106.OFFSET 0xA1 161 16 -bits of floating point value (first part) Span offset value 0xA2 162 16 -bits of floating point value (second part) GasEye Extractive User manual, 05/2021...
  • Page 77 0xB2 178 Signal selection for digital output AOUT.FORCE_MANUAL_MODE 0xB3 179 Force manual mode for all analog ENABLE outputs AOUT.SCALE_ENALE 0xB4 180 Enable scaling range for all analog outputs AOUT.CALIBRATED 0xB5 181 Reserved - future use GasEye Extractive User manual, 05/2021...
  • Page 78 194 16 -bits of floating point value (first part) Manual mode value in scaling range 0xC3 195 16 -bits of floating point value (second part) Manual mode value in scaling range AOUT2.SCALE_MIN 0xC4 196 16 -bits of floating point value (first part) GasEye Extractive User manual, 05/2021...
  • Page 79 Scaling range value corresponds to 4 0xD0 208 16 -bits of floating point value (second part) Scaling range value corresponds to 4 AOUT3.SCALE_MAX 0xD1 209 16 -bits of floating point value (first part) Scaling range value corresponds to 20 mA GasEye Extractive User manual, 05/2021...
  • Page 80 Scaling range value corresponds to 20 mA AOUT4.A 0xDE 222 16 -bits of floating point value (first part) Reserved - future use 0xDF 223 16 -bits of floating point value (second part) Reserved - future use GasEye Extractive User manual, 05/2021...
  • Page 81 237 16 -bits of floating point value (first part) Reserved - future use 0xEE 238 16 -bits of floating point value (second part) Reserved - future use AIN2.SCALE_MIN 0xEF 239 16 -bits of floating point value (first part) GasEye Extractive User manual, 05/2021...
  • Page 82 250 16 -bits of floating point value (second part) Scaling range value corresponds to 20 mA AIN3.A 0xFB 251 16 -bits of floating point value (first part) Reserved - future use 0xFC 252 16 -bits of floating point value (second part) GasEye Extractive User manual, 05/2021...
  • Page 83 265 16 -bits of floating point value (second part) Const time value put to IIR filter AMB_PRESS.MEDIAN 0x10A 266 Number of samples put to median filter AMB_PRESS.IIR 0x10B 267 16 -bits of floating point value (first part) GasEye Extractive User manual, 05/2021...
  • Page 84 (second part) Alarm hysteresis value ALARM3.ENABLE 0x122 290 Alarm enable/disable ALARM3.AUTORESET_ENABLE 0x123 291 Alarm autoreset enable/disable ALARM3.RESET 0x124 292 Alarm manual reset ALARM3.NORMAL_STATE 0x125 293 Alarm normal state value ALARM3.SIGNAL 0x126 294 Alarm signal selection GasEye Extractive User manual, 05/2021...
  • Page 85 316 16 -bits of floating point value (first part) Alarm threshold value 0x13D 317 16 -bits of floating point value (second part) Alarm threshold value ALARM5.HYSTERESIS 0x13E 318 16 -bits of floating point value (first part) Alarm hysteresis value GasEye Extractive User manual, 05/2021...
  • Page 86 0x154 340 Alarm enable/disable ALARM8.AUTORESET_ENABLE 0x155 341 Alarm autoreset enable/disable ALARM8.RESET 0x156 342 Alarm manual reset ALARM8.NORMAL_STATE 0x157 343 Alarm normal state value ALARM8.SIGNAL 0x158 344 Alarm signal selection ALARM8.OPERATOR 0x159 345 Alarm mathematical operator GasEye Extractive User manual, 05/2021...
  • Page 87 366 16 -bits of floating point value (first part) Alarm threshold value 0x16F 367 16 -bits of floating point value (second part) Alarm threshold value ALARM10.HYSTERESIS 0x170 368 16 -bits of floating point value (first part) Alarm hysteresis value GasEye Extractive User manual, 05/2021...

  • Page 88: Table 12. Modbus Input Register Map (Function 0X4)

    4 Pressure sensor type selection (absolute/ gauge) PROCESS.PRESS_MANUAL_VALUE 0x05 5 16 -bits of floating point value (first part) Process pressure manual value in 0x06 6 16 -bits of floating point value (second part) Process pressure manual value in GasEye Extractive User manual, 05/2021...
  • Page 89 19 16 -bits of floating point value (first part) Span offset value 0x14 20 16 -bits of floating point value (second part) Span offset value GAS103.SPAN_CALIBRATION 0x15 21 16 -bits of floating point value (first part) Span calibration factor GasEye Extractive User manual, 05/2021...
  • Page 90 35 16 -bits of floating point value (first part) Span offset value 0x24 36 16 -bits of floating point value (second part) Span offset value GAS107.SPAN_CALIBRATION 0x25 37 16 -bits of floating point value (first part) GasEye Extractive User manual, 05/2021...
  • Page 91 54 Enable scaling range for all analog outputs AOUT.CALIBRATED 0x37 55 Reserved - future use AOUT1.SELECT_SIGNAL 0x38 56 Measurement signal selection for the output AOUT1.MANUAL_VALUE 0x39 57 16 -bits of floating point value (first part) GasEye Extractive User manual, 05/2021...
  • Page 92 68 16 -bits of floating point value (first part) Manual mode value in scaling range 0x45 69 16 -bits of floating point value (second part) Manual mode value in scaling range AOUT2.SCALE_MIN 0x46 70 16 -bits of floating point value (first part) GasEye Extractive User manual, 05/2021...
  • Page 93 Scaling range value corresponds to 4 mA 0x52 82 16 -bits of floating point value (second part) Scaling range value corresponds to 4 mA AOUT3.SCALE_MAX 0x53 83 16 -bits of floating point value (first part) GasEye Extractive User manual, 05/2021...
  • Page 94 Scaling range value corresponds to 20 mA 0x5F 95 16 -bits of floating point value (second part) Scaling range value corresponds to 20 mA AOUT4.A 0x60 96 16 -bits of floating point value (first part) Reserved - future use GasEye Extractive User manual, 05/2021...
  • Page 95 110 16 -bits of floating point value (second part) Reserved - future use AIN1.B 0x6F 111 16 -bits of floating point value (first part) Reserved - future use 0x70 112 16 -bits of floating point value (second part) GasEye Extractive User manual, 05/2021...
  • Page 96 Scaling range value corresponds to 20 mA 0x7C 124 16 -bits of floating point value (second part) Scaling range value corresponds to 20 mA AIN3.A 0x7D 125 16 -bits of floating point value (first part) GasEye Extractive User manual, 05/2021...
  • Page 97 RTD.IIR 0x8A 138 16 -bits of floating point value (first part) Const time value put to IIR filter 0x8B 139 16 -bits of floating point value (second part) Const time value put to IIR filter GasEye Extractive User manual, 05/2021...
  • Page 98 Alarm threshold value ALARM2.HYSTERESIS 0xA2 162 16 -bits of floating point value (first part) Alarm hysteresis value 0xA3 163 16 -bits of floating point value (second part) Alarm hysteresis value ALARM3.ENABLE 0xA4 164 Alarm enable/disable GasEye Extractive User manual, 05/2021...
  • Page 99 0xBC 188 Alarm signal selection ALARM5.OPERATOR 0xBD 189 Alarm mathematical operator ALARM5.THRESHOLD 0xBE 190 16 -bits of floating point value (first part) Alarm threshold value 0xBF 191 16 -bits of floating point value (second part) GasEye Extractive User manual, 05/2021...
  • Page 100 212 16 -bits of floating point value (first part) Alarm hysteresis value 0xD5 213 16 -bits of floating point value (second part) Alarm hysteresis value ALARM8.ENABLE 0xD6 214 Alarm enable/disable ALARM8.AUTORESET_ENABLE 0xD7 215 Alarm autoreset enable/disable ALARM8.RESET 0xD8 216 Alarm manual reset GasEye Extractive User manual, 05/2021...
  • Page 101 238 Alarm signal selection ALARM10.OPERATOR 0xEF 239 Alarm mathematical operator ALARM10.THRESHOLD 0xF0 240 16 -bits of floating point value (first part) Alarm threshold value 0xF1 241 16 -bits of floating point value (second part) Alarm threshold value GasEye Extractive User manual, 05/2021...

  • Page 102: Modbus Tcp

    Data transmitted by protocol are describe in Modbus RTU chapter and can be find in GSDML configuration file deliver with device. Add-on module Mechanical connection of the ABCC-M40 module to the PCB board GasEye Host ver. 4.X. Elements of the ABCC-M40 module: GasEye Extractive User manual, 05/2021...

  • Page 103: Figure 42. Elements Of The Abcc-M40 Module

    Figure 42. Elements of the ABCC-M40 module. Steps to plug the ABCC-M40 module into the PCB GasEye Host board are presented on the pictures below: 1. Locate the slot reserved for ABCC-M40 on the GasEye Host PCB board. GasEye Extractive User manual, 05/2021...

  • Page 104: Figure 43. Abcc-M40 Slot

    Industrial protocols connection Figure 43. ABCC-M40 slot. 2. Insert two supports as presented on the picture below. Figure 44. Supports inserting. 3. Plug the ABCC-M40 module to the socket. GasEye Extractive User manual, 05/2021...

  • Page 105: Figure 45. Plugging The Abcc-M40 Module

    Industrial protocols connection Figure 45. Plugging the ABCC-M40 module. 4. Put the overlay and screw it with the support using two screws Figure 46. Putting the overlay 1/2. GasEye Extractive User manual, 05/2021...

  • Page 106: Figure 47. Putting The Overlay 2/2

    Industrial protocols connection Figure 47. Putting the overlay 2/2. GasEye Extractive User manual, 05/2021...

  • Page 107: Startup Procedure

    Procedure Troubleshooting Number (SUP) Internal error occurred. 0 to 6 Please contact Airoptic. No/Low optical transmission. Please check the cleanliness of the process windows and/or the flange alignment. Self-calibration procedure error. Please check the device specification (device is used out of...

  • Page 108: Hmi - Front Panel Display

    Main Menu page. During the start- up procedure the red LED will flash until the procedure is completed. It takes approximately 6 minutes to complete the initialization. Figure 49. Welcome message with Host software version. GasEye Extractive User manual, 05/2021...

  • Page 109: Menu

     Analog input 2  Analog input 3  Analog input 4  Analog output  Analog output 1  Analog output 2  Analog output 3  Analog output 4 Figure 50. Main menu overview GasEye Extractive User manual, 05/2021...

  • Page 110: Figure 51. Front Panel Display - Subcategories

    Figure 51. Front panel display – subcategories. NETWORK SETTINGS Figure 52. Front panel display - network settings. Items in this category can be edited. IP address of the device Subnet mask IP address of the gateway GasEye Extractive User manual, 05/2021...

  • Page 111: Figure 53. Front Panel Display - Parameters

    Averaging time for concentration measurement (unit: second) In this category we can read the HMI and HOST version Figure 54. Front panel display - diagnostic. Items in this category are read-only. HMI ver HMI version Host ver Host version GasEye Extractive User manual, 05/2021...

  • Page 112: Figure 55. Front Panel Display - Measurements Gas 1-3

    Figure 56. Front panel display – measurements GAS 4-6. Figure 57. Front panel display – measurements GAS 7-8, TEMCAL. GAS1-8 (e.g. O2, HCL, Displays the concentration value for up to eight HCHO) gases TEMCAL Calculated process temperature (unit: degree Celsius) GasEye Extractive User manual, 05/2021...

  • Page 113: Figure 58. Front Panel Display - Measurements F1Tr, F2Tr, Rx1G

    Fiber 2 remote RX gain PrTemp Process temperature (unit: degree Celsius) PrPres Process pressure (unit: mbar) Figure 60. Front panel display – measurements TRANS1-3. TRANS1 Transmission of Laser 1 TRANS2 Transmission of Laser 2 TRANS3 Transmission of Laser 3 GasEye Extractive User manual, 05/2021...

  • Page 114: Figure 61. Front Panel Display - Measurements Trans4, Sup, Ref1

    Displays the reference signal 1 value Rysunek 1. Front panel display – measurements REF2-4. REF2 Displays the reference signal 2 value REF3 Displays the reference signal 3 value REF4 Displays the reference signal 4 value GasEye Extractive User manual, 05/2021...

  • Page 115: Analog Input

    Figure 63. Front panel display – analog input AIN4. AIN1 Scaled value from Analog Input 1 AIN2 Scaled value from Analog Input 2 AIN3 Scaled value from Analog Input 3 AIN4 Scaled value from Analog Input 4 GasEye Extractive User manual, 05/2021...

  • Page 116: Analog Output

    Figure 65. Front panel display - analog output AOUT4. AOUT1 Scaled value from Analog Output 1 AOUT2 Scaled value from Analog Output 2 AOUT3 Scaled value from Analog Output 3 AOUT4 Scaled value from Analog Output 4 GasEye Extractive User manual, 05/2021...

  • Page 117: Signals

    Enter Select item Go to next field Go to next digit field Enter Return higher Confirm changes Confirm the typed in (hold) menu level password Table 18. Front panel display - buttons. GasEye Extractive User manual, 05/2021...

  • Page 118: Editing Parameters

    4. If password was correct, select the desired item again, and press Enter. Now, the selected parameter is in edition mode. With using UP/DOWN change value at certain position and with pressing ENTER button change input position. Set parameter holding ENTER button. GasEye Extractive User manual, 05/2021...

  • Page 119: Figure 69. Front Panel Display - Editing Parameters

    5. There will show ask for confirmation of changing parameter. Select “Yes”, “No” or “repeat config” and press ENTER button. Figure 70. Front panel display – Confirmation of new parameters. 6. Parameter was changed successfully. GasEye Extractive User manual, 05/2021...

  • Page 120: Editing Network Settings

    Figure 72. Front panel display – Editing IP address Figure 73. Front panel display – IP address confirmation Editing AIN/AOUT scaling When is needed to change scale of AINx/AOUTx select in Analog Input/Output menu item to edit and enter password if prompted. GasEye Extractive User manual, 05/2021...

  • Page 121: Figure 74. Front Panel Display - Ain/Aout Editing

    After holding the Enter button for the second time a confirmation dialog appears. Select “Yes”, “No”, or “repeat config”. Figure 76. Front panel display – Confirmation of analog input parameters. After confirmation, the new value of parameter is set. GasEye Extractive User manual, 05/2021...
  • Page 122 HMI – front panel display GasEye Extractive User manual, 05/2021...

  • Page 123: Webserver Application

    1. Open Network and internet settings. Figure 77. Network settings icon 2. Acess the Adapter settings b clicking on the “Ethernet” connection. Figure 78. Network status window. 3. Open the Adapter options by clicking “Change adapter options”. GasEye Extractive User manual, 05/2021...

  • Page 124: Figure 79. Ethernet Settings Window

    WebServer application Figure 79. Ethernet settings window. 4. Open the Ethernet window. Figure 80. Network connections window. 5. Open Properties of a Ethernet Connection. GasEye Extractive User manual, 05/2021...

  • Page 125: Figure 81. Ethernet Connection Properties

    WebServer application Figure 81. Ethernet connection properties. 6. Select IPv4 Internet Protocol and click on the Properties. Figure 82. IPv4 Internet Protocol selection. 7. Select “Use the following IP address:” GasEye Extractive User manual, 05/2021...

  • Page 126: Figure 83. Ip Address Selection

    Subnet mask: 255.255.255.0 and apply changes. 9. Open a internet browser (preferably Mozilla Firefox). 10. Type in 192.168.16.xx (IP depends on the specific instrument model). 11. If the Ethernet connection is established the WebServer application shall open. GasEye Extractive User manual, 05/2021...

  • Page 127: User Access Level

    In the upper right corner of the window logout button can be found: • Reboot • Logout (User) Figure 86. User access level – main bar 2/2. Measurement tab Drop-down menu will appear when clicking on the Measurements. GasEye Extractive User manual, 05/2021...

  • Page 128: Show Table

    (when switch to Show plot view) by ticking/unticking the Log box (See Figure 88). The user may also change the Colour of the plotted line by clicking on the color box associated with variable. GasEye Extractive User manual, 05/2021...

  • Page 129: Figure 88. Measurements Show Table View

    The measurements may be presented in a grid view. In this view mode measurements are group into groups and subgroups and additional left menu appear to choose subgroups to present. (Subgroups can by hide/show by clicking on the group name – black font). GasEye Extractive User manual, 05/2021...

  • Page 130: Figure 90. Measurements Show Grid View

    Err flag mean that error is detected on measurement. Figure 91. Presented data with additional flag detected. With variables chosen in the table view the user may visually present the measurements in a form of a plot. GasEye Extractive User manual, 05/2021...

  • Page 131: Figure 92. Plot Window

    WebServer application Figure 92. Plot Window. GasEye Extractive User manual, 05/2021...
  • Page 132 This option applies when more than one measurement is chosen from the table to be plotted. For Multi yaxes mode user can choose which y-axis is main for the plot drawing. GasEye Extractive User manual, 05/2021...

  • Page 133: Table 20. Plot Window Functionalities

    WebServer application Automatically adjusts the y-axis limits to fit the plot inside the plot window. The action is instantaneous and is not recurring. Manual y-axis minimum value. Manual y-axis maximum value. Table 20. Plot Window functionalities. GasEye Extractive User manual, 05/2021...

  • Page 134: Settings

    Submodule display basic process environment measurements. Process measurements Name Description Process temperature set by PROCESS.TEMPERATURE Parameters->MP1->Process PROCESS.PRESSURE Process temperature set by Parameters->MP1->Process TEMP.CALCULATED Only applicable in oxygen analyzers on special request Table 21. Process measurement list. GasEye Extractive User manual, 05/2021...

  • Page 135: Mp1 -> Concentration

    Laser transmission quality LASER12.TRANSMISSION Laser transmission quality Laser transmission quality LASER13.TRANSMISSION Laser transmission quality LASER14.TRANSMISSION Loop cable transmission FIBER1. TRANSMISSION FIBER2. TRANSMISSION Loop cable transmission REMOTERX1.GAIN Remote receiver gain 1 Remote receiver gain 2 REMOTERX2.GAIN GasEye Extractive User manual, 05/2021...

  • Page 136: Tec -> Tec0

    Table 24. Laser measurement list – Laser1 temperature control module. Figure 97. Laser temperature control module measurements window – Laser1. Submodule display measurement from second laser temperature control module. Laser measurements Name Name TEC1.THL_REF_AMP TEC1.THL_REF_AMP GasEye Extractive User manual, 05/2021...

  • Page 137: Tec -> Tec2

    Figure 99. Laser temperature control module measurements window - Laser3. Submodule display measurement from fourth laser temperature control module. Laser measurements Name Name TEC3.THL_REF_AMP TEC3.THL_REF_AMP TEC3.AMB_TEMPERATURE TEC3.AMB_TEMPERATURE Table 27. Laser measurement list – Laser4 temperature control module. GasEye Extractive User manual, 05/2021...

  • Page 138: System -> System

    Status value for alarm 9 SYSTEM.ALARM 9 Status value for alarm 10 SYSTEM.ALARM 10 Tabela 1. System measurement list. Figure 101. System measurements window. Submenu display 4 analog output channels set values Analog outputs measurements Name Name GasEye Extractive User manual, 05/2021...

  • Page 139: Io -> Ain (Analog Input Measurement)

    Analog inputs measurements Name Name AIN1 AIN1 AIN1.VAL AIN1.VAL AIN2 AIN2 AIN2.VAL AIN2.VAL AIN3 AIN3 AIN3.VAL AIN3.VAL AIN4 AIN4 AIN4.VAL AIN4.VAL AMB_PRESSURE AMB_PRESSURE Table 29. Analog inputs measurements list. Figure 103. Analog input measurements window GasEye Extractive User manual, 05/2021...

  • Page 140: Io -> Digitalinout

    Appendix 2. Please note that for the proper measurement of the concentration the user must provide the actual path length determined at the installation site (in meters). GasEye Extractive User manual, 05/2021...

  • Page 141: Figure 105. Process Parameters Window

    To apply changes click on the Send button that will appear next to the edited field. The same method applies to a drop-down menu changes. Dark blue background indicates that the value has been changed but has not been applied yet. GasEye Extractive User manual, 05/2021...

  • Page 142: Parameter Groups

    Temperature value in manual mode PROCESS.PRESS_IS Select pressure sensor source (Table) PROCESS.PRESS_SENSOR_TYPE Select sensor pressure type (Table) PROCESS.PRESS_USER_VALUE Pressure value in manual mode MEAS.PATH_LENGTH_CH_1 Length between transmitter and receiver MEAS.PATH_LENGTH_CH_2 Length between transmitter and receiver GasEye Extractive User manual, 05/2021...

  • Page 143: Table 32. Process Parameters List

    WebServer interface. Temperature sensor is connect to analog input socket Resistance temperature sensor Temperature is send by industry protocol Only applicable in oxygen analyzers on special request Extractive devices only (not applicable in Cross Duct) GasEye Extractive User manual, 05/2021...

  • Page 144: Mp1 -> Gas101

    WebServer application Table 33. Temperature sensor source list. Figure 107. Process parameters window Gas parameters Name Description Multiplier of the measured concentration GAS101.SPAN_CALIBRATION GAS101. 1 – factory value of multiplier Offset from measured concentration GAS101.OFFSET GAS101 GasEye Extractive User manual, 05/2021...

  • Page 145: Mp1 -> Gas102

    WebServer application Table 34. GAS101 parameters list. Figure 108. GAS101 parameters window Gas parameters Name Description Multiplier of the measured concentration GAS102.SPAN_CALIBRATION GAS102. 1 – factory value of multiplier Offset from measured concentration GAS102.OFFSET GAS102 value GasEye Extractive User manual, 05/2021...

  • Page 146: Mp1 -> Gas103

    WebServer application Table 35. GAS102 parameters list. Figure 109. GAS102 parameters window. Gas parameters Name Description Multiplier of the measured concentration GAS103.SPAN_CALIBRATION GAS103. 1 – factory value of multiplier Offset from measured concentration GAS103.OFFSET GAS103 value GasEye Extractive User manual, 05/2021...

  • Page 147: Mp1 -> Gas104

    WebServer application Table 36. GAS103 parameters list. Figure 110. GAS103 parameters window Gas parameters Name Description Multiplier of the measured concentration GAS104.SPAN_CALIBRATION GAS104. 1 – factory value of multiplier Offset from measured concentration GAS104.OFFSET GAS104 value GasEye Extractive User manual, 05/2021...

  • Page 148: Mp1 -> Gas106

    WebServer application Table 37. GAS104 parameters list. Figure 111. GAS104 parameters window Gas parameters Name Description Multiplier of the measured concentration GAS105.SPAN_CALIBRATION GAS105. 1 – factory value of multiplier Offset from measured concentration GAS105.OFFSET GAS105 value GasEye Extractive User manual, 05/2021...

  • Page 149: Mp1 -> Gas106

    WebServer application Table 38. GAS105 parameters list. Figure 112. GAS105 parameters window. Gas parameters Name Description Multiplier of the measured concentration GAS106.SPAN_CALIBRATION GAS106. 1 – factory value of multiplier Offset from measured concentration GAS106.OFFSET GAS106 value GasEye Extractive User manual, 05/2021...

  • Page 150: Mp1 -> Gas107

    WebServer application Table 39. GAS106 parameters list. Figure 113. GAS106 parameters window Gas parameters Name Description Multiplier of the measured concentration GAS107.SPAN_CALIBRATION GAS107. 1 – factory value of multiplier Offset from measured concentration GAS107.OFFSET GAS107 value GasEye Extractive User manual, 05/2021...

  • Page 151: Mp1 -> Gas108

    WebServer application Table 40. GAS107 parameters list. Figure 114. GAS107 parameters window. Gas parameters Name Description Multiplier of the measured concentration GAS108.SPAN_CALIBRATION GAS108. 1 – factory value of multiplier Offset from measured concentration GAS108.OFFSET GAS108 value GasEye Extractive User manual, 05/2021...

  • Page 152: Mp1 -> Temp

    WebServer application Table 41. GAS108 parameters list. Figure 115. GAS108 parameters window. Temperature parameters Name Description Multiplier of the measured temperature. TEMP.SPAN_CALIBRATION 1 – factory value of multiplier TEMP.OFFSET Offset from measured temperature GasEye Extractive User manual, 05/2021...

  • Page 153: Io -> Dout (Digital Output Operating Mode Configuration)

    (Available operating mode see Table) Configuration of seventh digital output DOUT.DO7 (Available operating mode see Table) DOUT.DO8 Configuration of eight digital output (Available operating mode see Table) Table 43. Digital outputs list. Select digital output operating mode GasEye Extractive User manual, 05/2021...
  • Page 154 Set the digital output to opposite when condition from specific alarm occurs Extractive devices only (not applicable in Cross Duct) Set the digital output to high when is a pump error Open path devices only GasEye Extractive User manual, 05/2021...

  • Page 155: Io - > Aout (Analog Output Configuration)

    SELECT_SIGNAL value Enable/disable calculation of scaling value from range SCALE_MIN, AOUT.SCALE_ENABLE SCALE_MAX (formula above) AOUT.CALIBRATED Enable/disable calibration factors Signaling out of available range on analog output (more information can be AOUT.MIN_OUT_RANGE find on Figure 51) GasEye Extractive User manual, 05/2021...
  • Page 156 Calibration factor B on second output AOUT2.B (y=Ax+B) Measurement convert to analog output value. Available measurement AOUT3.SELECT_SIGNAL presented in table XXX Analog value set by user (available when SELECT_SIGNAL is selected or AOUT3.MANUAL_VALUE when FORCE_MANUAL_MODE_ENABLE is set) GasEye Extractive User manual, 05/2021...

  • Page 157: Table 45. Analog Outputs List

    Gas concentration (Measurement id: 0020) Gas concentration (Measurement id: 0030) Gas concentration (Measurement id: 0040) Gas concentration (Measurement id: 0050) Gas concentration (Measurement id: 0060) Gas concentration (Measurement id: 0070) Gas concentration (Measurement id: 0080) GasEye Extractive User manual, 05/2021...

  • Page 158: Figure 118. Aout Parameters Window

    Temperature calculated – only applicable in oxygen analyzers special request (Measurement id 0100) Process temperature (Measurement id: 0001) Process pressure (Measurement id: 0002) Table 46. Analog output select signals list. Figure 118. Aout parameters window. GasEye Extractive User manual, 05/2021...

  • Page 159: Io -> Ain (Analog Input Configuration)

    Calibration factor B on second input AIN2.B (y=Ax+B) Set scale minimum on third input AIN3.SCALE_MIN (equivalent 4mA on input) Set scale maximum on third input AIN3.SCALE_MAX (equivalent 20mA on input) Calibration factor A on third input AIN3.A (y=Ax+B) GasEye Extractive User manual, 05/2021...
  • Page 160 Set scale minimum on third input AIN4.SCALE_MIN (equivalent 4mA on input) Set scale maximum on third input AIN4.SCALE_MAX (equivalent 20mA on input) Calibration factor A on third input AIN4.A (y=Ax+B) Calibration factor B on third input AIN4.B (y=Ax+B) GasEye Extractive User manual, 05/2021...

  • Page 161: Figure 119. Ain Parameters Window

    WebServer application Table 47. Analog inputs parameters list. Figure 119. Ain parameters window. GasEye Extractive User manual, 05/2021...

  • Page 162: Io -> Rtd (Resistance Temperature Sensor Configuration)

    Name Description Time response for infinite impulse filter RTD.IIR Table 48. Resistance temperature sensor parameters list. Figure 120. Resistance temperature detector window. Ambient pressure sensor parameters Name Description Time response for infinite impulse filter AMB_PRESS.IIR GasEye Extractive User manual, 05/2021...

  • Page 163: Network -> Net (Service Ethernet Port Configuration)

    NET.STREAM_ENABLE GasEYE logger application IP address of UDP stream (PC GasEYE NET.STREAM_IP_ADDR logger address) NET.STREAM_UDP_PORT UDP stream port (PC GasEYE logger) Stream frames interval NET.STREAM_INTERVAL NET.BROADCAST_STATUS GasEYE identification broadcast frame NET.STREAM_BRODCAST_UDP_PO Identification broadcast UDP port GasEye Extractive User manual, 05/2021...

  • Page 164: Network -> Modbusrtu (Modbus Slave Transmission Configuration)

    Figure 122. Service ethernet port configuration window. Modbus RTU parameters Name Description MBUS.BAUD_RATE Baud rate 9600/19200 MBUS.STOP_BITS Stop bits STOP_BIT_1/ STOP_BIT_2 NO_PARITY_8_BIT/EVEN_PARITY_8_ BIT/ MBUS.PARITY ODD_PARITY_8_BIT/NO_PARITY_9_ Modbus device address MBUS.ADDR MBUS.BORDER Byte order Swap register MBUS.SWAP Show device Modbus register map MBUS.MAP GasEye Extractive User manual, 05/2021...

  • Page 165: Network -> Datarange

    16 bit integer value Minimum gas concentration value use to GAS103.SCALE_MIN recalculate floating point to 16 bit integer value Maximum gas concentration value use to recalculate floating point to 16 bit GAS103.SCALE_MAX integer value GasEye Extractive User manual, 05/2021...
  • Page 166 16 bit integer value Minimum gas concentration value use to GAS108.SCALE_MIN recalculate floating point to 16 bit integer value Maximum gas concentration value use to recalculate floating point to 16 bit GAS108.SCALE_MAX integer value GasEye Extractive User manual, 05/2021...

  • Page 167: System -> Rtc (Real Time Clock Configuration)

    Real time clock parameters Name Description Actual year RTC.YEAR Actual month RTC.MONTH Actual day RTC.DAY RTC.HOUR Hour of the day RTC.MINUTE Minute of the day RTC.SECOND Second of the day Set new date and time to analyzer RTC.SET GasEye Extractive User manual, 05/2021...

  • Page 168: System -> Hmi (Human-Machine Interface Configuration)

    Table 53. Real time clock parameters list. Figure 125. Rtc parameters window. HMI parameters Name Description Set pin (4-digits) to protect device HMI.PASSWORD against unauthorized change parameters by HMI Table 54. HMI parameters list. Figure 126. Hmi parameter window. GasEye Extractive User manual, 05/2021...

  • Page 169: System -> Alarm

    Moves the auto reset boundary by the ALARM3.HYSTERESIS given value ALARM4.ENABLE On – alarm on Off – alarm off The alarm will automatically reset when ALARM4.AUTORESET_ENABLE condition disappear ALARM4.RESET On – reset alarm manually ALARM4.NORMAL_STATE Low or high normal state selectable GasEye Extractive User manual, 05/2021...
  • Page 170 Moves the auto reset boundary by the ALARM7.HYSTERESIS given value ALARM8.ENABLE On – alarm on Off – alarm off The alarm will automatically reset when ALARM8.AUTORESET_ENABLE condition disappear On – reset alarm manually ALARM8.RESET Low or high normal state selectable ALARM8.NORMAL_STATE GasEye Extractive User manual, 05/2021...

  • Page 171: Table 55. Alarm Parameters List

    Gas concentration (Measurement id: 0040) Gas concentration (Measurement id: 0050) Gas concentration (Measurement id: 0060) Gas concentration (Measurement id: 0070) Gas concentration (Measurement id: 0080) Temperature calculated – only applicable in oxygen analyzers special request (Measurement id 0100) GasEye Extractive User manual, 05/2021...

  • Page 172: Figure 127. Alarm Parameters Window

    Laser transmission (Measurement id: 0202) Laser transmission (Measurement id: 0203) Transmission with RX module Transmission with RX module Process temperature (Measurement id: 0001) Process pressure (Measurement id: 0002) Table 56. Alarm signals list. Figure 127. Alarm parameters window. GasEye Extractive User manual, 05/2021...

  • Page 173: Settings Tab

    Read txt file with measurements and Read settings from file parameters aliases and unit type. Restore settings from non volatile Restore settings memory Send data to device and put dem in non Save settings volatile memory GasEye Extractive User manual, 05/2021...

  • Page 174: Figure 129. Settings Window

    By select one of available unit type. Figure 130. Settings window - making changes. To apply changes, click on the Send button that will appear next to the edited field. Figure 131. Settings window – applying changes. GasEye Extractive User manual, 05/2021...

  • Page 175: Factor Config Tab

    Attention: Use LOAD button only if you are sure with you want to do. This option return device to factory settings. All user settings will be lost. About tab This page presents device firmware version. Figure 133. Device information page. GasEye Extractive User manual, 05/2021...

  • Page 176: Atex Zone 1/21

    IEC 60079-14: Explosive atmospheres. Electrical installations design, selection and erection. IEC 60079-17: Explosive atmospheres. Electrical installations inspection and maintenance. The GasEye is designed and manufactured in accordance with following standards: EN IEC 60079-0:2018; EN 60079-2:2014; EN 60079-26:2015 EN 60079-28:2015 GasEye Extractive User manual, 05/2021...
  • Page 177 ATEX Zone 1/21 WARNING Never install GasEye Extractive system in the ATEX zone without permission of the plant manager (hot work permit). Death, personal injury and/or damage to property may result if this is not complied. WARNING Observe the specifications of the examination certificate valid in your country.

  • Page 178: Overview Of The 1/21 Zone Purging System For The Gaseye Extractive System

    ATEX Zone 1/21 Overview of the 1/21 zone purging system for the GasEye Extractive system Figure 134. Overview of the purging system for GasEye Extractive system. GasEye Extractive User manual, 05/2021...
  • Page 179 Tabela 2. Detailed explanation of the elements in the Figure 134. Purging gas flow sequence: (9) Purge gas inlet 6 mm -> (4) Manifold block -> (10) Purge gas pipe 6mm -> (1) Housing GasEye Extractive -> (2) Relief vent GasEye Extractive User manual, 05/2021...

  • Page 180: Installation Of Purge System For Zone 1/21 Of The Gaseye Extractive Analyzer

    2. Connect a 6 mm gas tube (10) between the outlet of the manifold block and the purge inlet of the analyzer housing (1). Connect the ATEX pressure gauge (17) included in the kit between the manifold and the analyzer as shown in Figure 136. Use 14mm wrench. GasEye Extractive User manual, 05/2021...

  • Page 181: Figure 136. Manifold Installation

    Figure 139. Figure 137. Manifold supply connection block pinout. 4. Close the manifold connection block and twist the plastic nut with 16mm wrench, then screw the block into the manifold using cross srew (Figure 138). GasEye Extractive User manual, 05/2021...

  • Page 182: Figure 138. Manifold Connection Block Closing

    5. Put the manifold control signal cable through M12 cable gland of the controller (Figure 139). After installation (Figure 140), affix the included blue stickers with the words “Intrinsically safe wiring” to both ends of the cable. Figure 139. Manifold connectors – controller side. GasEye Extractive User manual, 05/2021...

  • Page 183: Vent Installation

    “Intrinsically safe wiring” to both ends of the cable (Figure 142). Wire 6500 controller terminal Vent cable wire color number designation Brown “Vent +” Blue “Vent -“ White “Vent A” Black “Vent B” Black with ring terminal Connect to grounding screw (PE) GasEye Extractive User manual, 05/2021...

  • Page 184: Figure 141. Vent Connectors - Controller Side

    ATEX Zone 1/21 Table 58. Vent pressure and flow signal cable connection (6500 system). Figure 141. Vent connectors – controller side. Figure 142. Vent cable installed. GasEye Extractive User manual, 05/2021...

  • Page 185: Power Supply Installation

    Relay contact Brown “ENCLOSURE POWER OUT” Relay contact Blue “ENCLOSURE POWER OUT” Connect to internal Green/Yellow PE symbol grounding screw (PE) Table 59. Description of power terminals on the analyzer and controller side. GasEye Extractive User manual, 05/2021...

  • Page 186: Figure 144. Analyzer Power Supply Connection - Controller Side

    ATEX Zone 1/21 Figure 144. Analyzer power supply connection – controller side. Figure 145. Analyzer power supply connection – analyzer side. GasEye Extractive User manual, 05/2021...

  • Page 187: Figure 146. Connection Jumpers For Power Relays

    "ENCLOSURE POWER IN" terminal (wires not included in the delivery) Connect a short 1mm wire between the controller terminal labeled "N-" and the "ENCLOSURE POWERIN" terminal ( Figure 146). Figure 146. Connection jumpers for power relays. GasEye Extractive User manual, 05/2021...

  • Page 188: Figure 147. Main Supply Power Cable

    Figure 138. Screw the PE nut with 7mm socket wrench. Figure 147. Main supply power cable. Wire 6500 controller terminal Cable wire color number designation Brown “L+” Blue “N-“ Connect internal Yellow/Green grounding screw (PE) GasEye Extractive User manual, 05/2021...

  • Page 189: Figure 148. Main Power Supply Cable Installation

    ATEX Zone 1/21 Figure 148. Main power supply cable installation. GasEye Extractive User manual, 05/2021...

  • Page 190: Figure 149. Properly Installed Electrical Connections In The Purge Controller

    Controller and analyzer housings should be sealed before starting (Figure 150 and Figure 151). Use 16mm and 20mm wrenches for sealing controller glands and 19mm and 24mm wrenches for sealing analyzer glands. GasEye Extractive User manual, 05/2021...

  • Page 191: Figure 150. Closing And Sealing The Controller

    ATEX Zone 1/21 Figure 150. Closing and sealing the controller. GasEye Extractive User manual, 05/2021...

  • Page 192: Figure 151. Closing And Sealing The Analyzer

    9. Make sure that all cables are insulated and that the insulation does not show signs of chafing or cuts. There should be no bare wires nor terminals exposed directly in the hazardous zone. 10. Installation is completed, the system should look like in Figure 152. GasEye Extractive User manual, 05/2021...

  • Page 193: Figure 152. Purge System Installed

    ATEX Zone 1/21 Figure 152. Purge system installed. GasEye Extractive User manual, 05/2021...

  • Page 194: First Start Of The Purge System

    WARNING All purge controller settings are predefined by Airoptic Sp. z o.o. The user is not authorized to make changes to them. 3. Apply gas to the inlet of the purging system (9). The pressure at the inlet of the manifold block should be 2 barg (measured after opening the manifold –...
  • Page 195 The "Enclosure power" LED on the controller display will then turn green. 6. Power to the analyzer will be cut off when the relief vent overpressure is reduced to 1.4mbarg. When the pressure returns, the purge procedure will start again automatically. GasEye Extractive User manual, 05/2021...

  • Page 196: Zone 1 And 21 Purging System Enclosures Mounting

    ATEX Zone 1/21 Zone 1 and 21 purging system enclosures mounting Enclosure of the 6500 controller should be mounted in proximity to GasEye Extractive housing using four M4 screws and spring washers. Holes for screws are placed on the back of the 6500 controller enclosure, see Figure 154 Figure 154.

  • Page 197: Zone 1/21 Purging System Adjustment Possibilities

    (1.4mbar) and the power for GasEye system will be then interrupted. This needle valve is pre-adjusted by Airoptic - however, it is recommended to slowly adjust this needle valve to obtain vent pressure reading above ~2.5mbar (gives optimal gas consumption –...

  • Page 198: System Pressurization Failure Alarm

    When alarm occurs, AUX contacts are energized and switched other way than visible on the picture above (white schematic lines on PCB). Airoptic Sp. z o.o. supplies purging system controller without any connection to the auxiliary contacts nor dedicated gland installed.

  • Page 199: System Electrical Connections - Intrinsic Safty Warnings

    (intrinsically safe). Those are: Externally powered analog or digital connections to analyser (through Airoptic’s ‘customer cable’) Externally powered ethernet communication cable Externally powered Modbus communication cable...

  • Page 200: Connection And Configuration Of The Pt100 Temperature Sensor (Optional)

    7. Place the temperature sensor in a suitable place in the analyzer after it has been passed through the analyzer housing bushing. 8. Close the analyzer and controller covers and start the system by feeding pressure purge gas according to the procedure described in section 8.7. GasEye Extractive User manual, 05/2021...

  • Page 201: System Conservation For Zone 1 And 21

    Only the terminal compartment of the control unit is accessible to users. Under no circumstances shall the control unit, manifold or vent be dismantled or removed from the supplied enclosure In case of any system failure, please contact Airoptic Sp. z o.o. Contact information Airoptic Sp. z o. o.

  • Page 202: Appendix 1. Avarage Life Of The Main Components Of The Analyzer

    Mean time to failure (MTTF): 50 000 hours. 2. Detector Mean time to failure (MTTF): 50 000 hours. 3. Pump a. Complete pump replacement every 2 years. b. Change the membrane at least once a year during continuous operation of the instrument. GasEye Extractive User manual, 05/2021...

  • Page 203: Appendix 2. Parameters List

    AIN2.SCALE_MIN Scaling range value corresponds to 4 mA 9621 AIN2.SCALE_MAX Scaling range value corresponds to 20 mA 9630 AIN3.SCALE_MIN Scaling range value corresponds to 4 mA 9631 AIN3.SCALE_MAX Scaling range value corresponds to 20 mA GasEye Extractive User manual, 05/2021...
  • Page 204 9C42 ALARM5.RESET Alarm manual reset 9C43 ALARM5.NORMAL_STATE Alarm normal state value 9C44 ALARM5.SIGNAL Alarm signal selection 9C45 ALARM5.OPERATOR Alarm mathematical operator 9C46 ALARM5.THRESHOLD Alarm threshold value 9C47 ALARM5.HYSTERESIS Alarm hysteresis value 9C50 ALARM6.ENABLE Alarm enable/disable GasEye Extractive User manual, 05/2021...
  • Page 205 ALARM10.AUTORESET_ENABLE Alarm autoreset enable/disable 9C92 ALARM10.RESET Alarm manual reset 9C93 ALARM10.NORMAL_STATE Alarm normal state value 9C94 ALARM10.SIGNAL Alarm signal selection 9C95 ALARM10.OPERATOR Alarm mathematical operator 9C96 ALARM10.THRESHOLD Alarm threshold value 9C97 ALARM10.HYSTERESIS Alarm hysteresis value GasEye Extractive User manual, 05/2021...

  • Page 206: Appendix 3. Measurements List

    SYSTEM.ALARM8 0818 SYSTEM.ALARM9 0819 SYSTEM.ALARM10 0900 AOUT1 0901 AOUT2 0902 AOUT3 0903 AOUT4 0A00 AIN1 0A01 AIN1.VAL 0A10 AIN2 0A11 AIN2.VAL 0A20 AIN3 0A21 AIN3.VAL 0A30 AIN4 0A31 AIN4.VAL 0B00 0B01 AMB_PRESSURE 0B02 DOUT 0B03 GasEye Extractive User manual, 05/2021...
  • Page 207 GasEye Extractive User manual, 05/2021...

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