Sign In
Upload
Manuals
Brands
Aerotech Manuals
DC Drives
XSR3-20
Aerotech XSR3-20 Manuals
Manuals and User Guides for Aerotech XSR3-20. We have
1
Aerotech XSR3-20 manual available for free PDF download: Hardware Manual
Aerotech XSR3-20 Hardware Manual (104 pages)
Drive Rack
Brand:
Aerotech
| Category:
DC Drives
| Size: 2 MB
Table of Contents
Automation1 XR3 Drive Rack
1
Table of Contents
3
List of Figures
5
List of Tables
7
EU Declaration of Conformity
9
Agency Approvals
11
Safety Procedures and Warnings
13
Installation Overview
15
Chapter 1: Introduction
17
Table 1-1: Feature Summary
17
Table 1-2: Configurations and Options
18
Figure 1-1: Functional Diagram
20
Electrical Specifications
21
Table 1-3: Chassis Electrical Specifications
21
Table 1-4: PWM Amplifier Electrical Specifications
22
Table 1-5: Linear Amplifier Electrical Specifications
22
System Power Requirements
23
Mechanical Specifications
24
Mounting and Cooling
24
Table 1-6: Mounting Specifications
24
Dimensions
25
Figure 1-2: Dimensions with Chassis Slides
25
Figure 1-3: Dimensions Without Chassis Slides
26
Environmental Specifications
27
Table 1-7: Environmental Specifications
27
Drive and Software Compatibility
28
Table 1-8: Drive and Software Compatibility
28
Chapter 2: Installation and Configuration
29
Electrical Installation
30
Figure 2-1: Power and Control Connections
30
AC Power Connections
31
Table 2-1: Main AC Power Input Voltages and Current Requirements
31
I/O and Signal Requirements
32
Minimizing Noise for EMC/CE Compliance
32
Table 2-2: I/O and Signal Specifications
32
Internal Shunt Option [-SI#]
33
Table 2-3: Maximum Energy that the XR3 Can Safely Absorb During Regeneration
33
Motor Power Output Connector
34
Table 2-4: Motor Power Output Connector Pinout
34
Table 2-5: Mating Connector Part Numbers for the Motor Power Output Connector
34
Brushless Motor Connections
35
Figure 2-2: Brushless Motor Configuration
35
Brushless Motor Powered Motor and Feedback Phasing
36
Figure 2-3: Positive Motor Direction
36
Figure 2-4: Encoder and Hall Signal Diagnostics
36
Table 2-6: Hall Signal Diagnostics
36
Brushless Motor Unpowered Motor and Feedback Phasing
37
Figure 2-5: Brushless Motor Phasing Oscilloscope Example
37
Figure 2-6: Brushless Motor Phasing Goal
37
DC Brush Motor Connections
38
DC Brush Motor Phasing
38
Figure 2-7: DC Brush Motor Configuration
38
Figure 2-8: Positive Motor Direction
38
Stepper Motor Connections
39
Stepper Motor Phasing
39
Figure 2-9: Stepper Motor Configuration
39
Figure 2-10: Positive Motor Direction
39
Feedback Connector
40
Table 2-7: Feedback Connector Pinout
40
Table 2-8: Mating Connector Part Numbers for the Feedback Connector
40
Primary Encoder Inputs
41
Table 2-10: Primary Encoder Input Pins on the Feedback Connector
41
Table 2-9: Multiplier Options
41
Figure 2-11: Square Wave Encoder Schematic (Feedback Connector)
42
Square Wave Encoder
42
Table 2-11: Square Wave Encoder Specifications
42
Absolute Encoder
43
Figure 2-12: Absolute Encoder Schematic (Feedback Connector)
43
Figure 2-13: Sine Wave Encoder Phasing Reference Diagram
44
Sine Wave Encoder [-CT1/-CT2/-CT4 Option]
44
Table 2-12: Sine Wave Encoder Specifications
44
Figure 2-14: Sine Wave Encoder Schematic (Feedback Connector)
45
Encoder Phasing
46
Figure 2-15: Encoder Phasing Reference Diagram (Standard)
46
Figure 2-16: Position Feedback in the Diagnostic Display
46
Figure 2-17: Hall-Effect Inputs Schematic (Feedback Connector)
47
Hall-Effect Inputs
47
Table 2-13: Hall-Effect Feedback Pins on the Feedback Connector
47
Figure 2-18: Thermistor Input Schematic (Feedback Connector)
48
Table 2-14: Thermistor Input Pin on the Feedback Connector
48
Thermistor Input
48
Encoder Fault Input
49
Figure 2-19: Encoder Fault Input Schematic (Feedback Connector)
49
Table 2-15: Encoder Fault Input Pin on the Feedback Connector
49
End of Travel and Home Limit Inputs
50
Table 2-16: End of Travel and Home Limit Pins on the Feedback Connector
50
Figure 2-20: End of Travel and Home Limit Input Connections
51
Figure 2-21: End of Travel and Home Limit Input Schematic (Feedback Connector)
51
End of Travel and Home Limit Phasing
52
Figure 2-22: End of Travel and Home Limit Input Diagnostic Display
52
Brake Output
53
Figure 2-23: Brake Output Connections (Feedback Connector)
53
Table 2-17: Brake Output Pins on the Feedback Connector
53
Table 2-18: Brake Output Specifications
53
Position Synchronized Output Connector (PSO)
54
Table 2-19: PSO Connector Pinout
54
Table 2-20: PSO Specifications
54
Figure 2-24: PSO Output Sources Current
55
Figure 2-25: PSO Output Sinks Current
55
PSO Isolated Outputs
55
Table 2-21: PSO Isolated Output Specification
55
Table 2-22: Isolated Output Pins on the PSO Connector
55
Figure 2-26: PSO TTL Outputs Schematic
56
PSO TTL Outputs
56
Table 2-23: PSO TTL Outputs Specification
56
Table 2-24: TTL Output Pins on the PSO Connector
56
External PSO Synchronization
57
Figure 2-27: PSO Clock Inputs Schematic
57
Table 2-25: External PSO Sync Input Pins on the PSO Connector
57
Data Acquisition Inputs
58
Figure 2-28: Data Acquisition Input Schematic
58
Table 2-26: Data Acquisition Input Pins on the PSO Connector
58
Table 2-27: Data Acquisition Opto-Isolator Input Specifications
58
HSOUT Connector (High-Speed Outputs)
59
Table 2-28: High-Speed Output Specifications
59
Table 2-29: HSOUT Connector Pinout
59
Table 2-30: Mating Connector Part Numbers for the HSOUT Connector
59
Figure 2-29: Diagram Showing Axis 1 and Axis 2 High-Speed Outputs
60
DOUT Connector (Digital Outputs)
61
Table 2-31: Digital Output Specifications
61
Table 2-32: DOUT Connector Digital Outputs Pinout
62
Table 2-33: Mating Connector Part Numbers for the DOUT Connector
62
Figure 2-30: Digital Output Schematic
63
Figure 2-31: Digital Outputs Connected in Current Sourcing Mode
64
Figure 2-32: Outputs Connected in Current Sinking Mode
64
DIN Connector (Digital Inputs)
65
Table 2-34: DIN Connector Digital Inputs Pinout
65
Table 2-35: Mating Connector Part Numbers for the DIN Connector
65
Table 2-36: Digital Input Specifications
65
Figure 2-33: Digital Input Schematic
66
Figure 2-34: Digital Inputs Connected to Current Sinking (NPN) Devices
67
Figure 2-35: Digital Inputs Connected to Current Sourcing (PNP) Devices
67
Aux Encoder Connectors
68
Table 2-37: Aux Encoder Connector Pinout
68
Table 2-38: Mating Connector Part Numbers for the Aux Encoder Connectors
68
Figure 2-36: Square Wave Encoder Interface (Aux Encoder Connector)
69
Square Wave Encoder
69
Table 2-39: Square Wave Encoder Specifications
69
Absolute Encoder
70
Figure 2-37: Absolute Encoder Schematic (Aux Encoder Connector)
70
Figure 2-38: Sine Wave Encoder Phasing Reference Diagram
71
Sine Wave Encoder [-CT4 Option]
71
Table 2-40: Sine Wave Encoder Specifications
71
Figure 2-39: Sine Wave Encoder Schematic (Aux Encoder Connector)
72
Analog I/O Connectors
73
Table 2-41: Analog I/O Connector Pinout
73
Table 2-42: Mating Connector Part Numbers for the Analog I/O Connectors
73
Analog Outputs
74
Figure 2-40: Analog Outputs Schematic
74
Table 2-43: Analog Output Specifications
74
Table 2-44: Analog Output Pins on the Analog I/O Connector
74
Analog Inputs (Differential)
75
Figure 2-41: Analog Inputs Schematic
75
Table 2-45: Analog Input Specifications
75
Table 2-46: Analog Input Pins on the Analog I/O Connector
75
Figure 2-42: Joystick Interface Inputs Schematic
76
Joystick Interface
76
Table 2-47: Joystick Interface Pins on the Analog I/O Connectors
76
Figure 2-43: Joystick Cable Wiring Schematic
77
Safe Torque off Input (STO)
78
Table 2-48: STO Connector Pinout
78
Table 2-49: Mating Connector Part Numbers for the STO Connector
78
Figure 2-44: Typical Configuration
79
Table 2-50: STO Electrical Specifications
79
STO Standards
80
Table 2-51: STO Standards
80
Table 2-52: STO Standards Data
80
STO Functional Description
81
STO Startup Validation Testing
82
Table 2-53: STO Signal Delay
82
Table 2-54: Motor Function Relative to STO Input State
82
Figure 2-45: STO Timing
83
STO Diagnostics
83
Table 2-55: STO Timing
83
Hyperwire Interface
84
Table 2-56: Hyperwire Card Part Number
84
Table 2-57: Hyperwire Cable Part Numbers
84
Cooling Options [-C0/-C1/-C2 Option]
85
PC Configuration and Operation Information
88
Chapter 3: Maintenance
89
Table 3-1: LED Description
89
Table 3-2: Troubleshooting
89
Preventative Maintenance
90
Table 3-3: Preventative Maintenance
90
Fuse Specifications
91
Table 3-4: Drive Interface Board Motor Power Fuse Replacement Part Numbers
91
Appendix A: Warranty and Field Service
93
Appendix B: Voltage Selection Operation
95
Table B-1: AC Voltage Selector Switch Settings
96
Appendix C: Revision History
97
Index
99
Advertisement
Advertisement
Related Products
Aerotech XSR3-10
Aerotech XSR3-30
Aerotech XC4
Aerotech XC2e
Aerotech XSL3-10-40
Aerotech XL2e
Aerotech XL4s
Aerotech XC2
Aerotech XR3
Aerotech XI4-4P1
Aerotech Categories
Industrial Equipment
DC Drives
Controller
Engine
Amplifier
More Aerotech Manuals
Login
Sign In
OR
Sign in with Facebook
Sign in with Google
Upload manual
Upload from disk
Upload from URL