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Manuals and User Guides for Aerotech XC4. We have
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Aerotech XC4 manual available for free PDF download: Hardware Manual
Aerotech XC4 Hardware Manual (112 pages)
Brand:
Aerotech
| Category:
DC Drives
| Size: 7 MB
Table of Contents
XC4 Hardware Manual
1
Table of Contents
3
List of Figures
5
List of Tables
7
EU Declaration of Conformity
9
Safety Procedures and Warnings
11
Quick Installation Guide
13
Chapter 1: Introduction
15
Figure 1-1: XC4 Networked Digital Drive
15
Table 1-1: Features and Options
16
Figure 1-2: Functional Diagram
17
Electrical Specifications
18
Table 1-2: Electrical Specifications
18
System Power Requirements
19
Figure 1-3: Dimensions
20
Mechanical Specifications
20
Table 1-3: Unit Weight
20
Figure 1-4: Dimensions [-EB1]
21
Environmental Specifications
22
Table 1-4: Environmental Specifications
22
Drive and Software Compatibility
23
Table 1-5: Drive and Software Compatibility
23
Chapter 2: Installation and Configuration
25
Input Power Connections
25
Control Supply Connector
25
Figure 2-1: Control Supply Connections
25
Table 2-1: Control Supply Wiring Specifications
25
Table 2-2: Mating Connector Part Numbers for the Control Supply Connector
25
Motor Supply Connector
26
Figure 2-2: Motor Supply Connections
26
Table 2-3: Motor Supply Connector Wiring Specifications
26
Table 2-4: Mating Connector Part Numbers for the Motor Supply Connector
26
Transformer Options
27
Figure 2-3: Transformer Examples
27
Table 2-5: Nominal Motor Operating Voltages / Required AC Voltages
27
Table 2-6: Transformer Options
27
VDC Motor Power with a TV0.3-28-56-ST Transformer
28
VDC Motor Power with a TV0.3-28-56-ST Transformer
29
Volt DC Bus from 115 and 230 VAC Source
30
Figure 2-9: Control and Motor Power Wiring Using a TM3 or TM5 Transformer
33
Minimizing Conducted, Radiated, and System Noise for EMC/CE Compliance
34
Motor Power Output Connector
35
Table 2-7: Motor Power Output Connector Pinout
35
Table 2-8: Mating Connector Part Numbers for the Motor Power Output Connector
35
Brushless Motor Connections
36
Figure 2-10: Brushless Motor Configuration
36
Table 2-9: Wire Colors for Aerotech-Supplied Brushless Motor Cables
36
Brushless Motor Powered Motor and Feedback Phasing
37
Figure 2-11: Positive Motor Direction
37
Figure 2-12: Encoder and Hall Signal Diagnostics
37
Brushless Motor Unpowered Motor and Feedback Phasing
38
Figure 2-13: Brushless Motor Phasing Oscilloscope Example
38
Figure 2-14: Brushless Motor Phasing Goal
38
DC Brush Motor Connections
39
Figure 2-15: DC Brush Motor Configuration
39
Table 2-10: Wire Colors for Aerotech-Supplied DC Brush Motor Cables
39
DC Brush Motor Phasing
40
Figure 2-16: Positive Motor Direction
40
Figure 2-17: Stepper Motor Configuration
41
Stepper Motor Connections
41
Table 2-11: Wire Colors for Aerotech-Supplied Stepper Motor Cables
41
Figure 2-18: Positive Motor Direction
42
Stepper Motor Phasing
42
Feedback Connector
43
Table 2-12: Feedback Connector Pinout
43
Table 2-13: Mating Connector Part Numbers for the Feedback Connector
43
Encoder Interface
44
Table 2-14: Encoder Interface Pins on the Feedback Connector
44
Figure 2-19: Line Driver Encoder Schematic (Feedback Connector)
45
Line Driver Encoder
45
Absolute Encoder
46
Figure 2-20: Absolute Encoder Schematic (Feedback Connector)
46
Analog Encoder [-MX1 Option]
47
Figure 2-21: Analog Encoder Phasing Reference Diagram
47
Table 2-16: Analog Encoder Specifications
47
Figure 2-22: Analog Encoder Schematic (Feedback Connector)
48
Encoder Phasing
49
Figure 2-23: Encoder Phasing Reference Diagram (Standard)
49
Figure 2-24: Position Feedback in the Diagnostic Display
50
Figure 2-25: Hall-Effect Inputs Schematic (Feedback Connector)
51
Hall-Effect Interface
51
Table 2-17: Hall-Effect Feedback Pins on the Feedback Connector
51
Figure 2-26: Thermistor Input Schematic (Feedback Connector)
52
Table 2-18: Thermistor Input Pin on the Feedback Connector
52
Thermistor Input Interface
52
Encoder Fault Input Interface
53
Figure 2-27: Encoder Fault Input Schematic (Feedback Connector)
53
Table 2-19: Encoder Fault Input Pin on the Feedback Connector
53
End of Travel Limit Input Interface
54
Table 2-20: End of Travel Limit Input Pins on the Feedback Connector
54
Figure 2-28: End of Travel Limit Input Connections
55
Figure 2-29: End of Travel Limit Input Interface Schematic (Feedback Connector)
55
End of Travel Limit Phasing
56
Figure 2-30: Limit Input Diagnostic Display
56
Brake Output Interface
57
Figure 2-31: Brake Connected to the 25-Pin Feedback Connector (Typical)
57
Table 2-21: Brake Output Pins on the Feedback Connector
57
Table 2-22: Brake Control Specifications
57
Safe Torque off Input (STO)
58
Table 2-23: STO Connector Pinout
58
Table 2-24: Mating Connector Part Numbers for the STO Connector
58
Table 2-25: STO Electrical Specifications
58
Figure 2-32: Typical Configuration
59
STO Functional Description
60
STO Standards
60
Table 2-26: STO Standards
60
Table 2-27: STO Standards Data
60
STO Startup Validation Testing
61
Table 2-28: STO Signal Delay
61
Table 2-29: Motor Function Relative to STO Input State
61
Figure 2-33: STO Timing
62
STO Diagnostics
62
Table 2-30: STO Timing
62
Auxiliary I/O Connector
63
Table 2-31: Auxiliary I/O Connector Pinout
63
Table 2-32: Mating Connector Part Numbers for the Auxiliary I/O Connector
63
Auxiliary Encoder Channel
64
Table 2-33: Auxiliary Encoder RS-422 Specifications
64
Table 2-34: Auxiliary I/O Pins on the Auxiliary I/O Connector
64
Figure 2-34: Auxiliary Encoder Channel Schematic (aux I/O Connector)
65
Position Synchronized Output (PSO)
66
Table 2-35: PSO Specifications
66
Table 2-36: PSO Pins on the Auxiliary I/O Connector
66
Figure 2-35: PSO Interface
67
Digital Outputs
68
Table 2-37: Digital Output Specifications
68
Table 2-38: Digital Output Pins on the Auxiliary I/O Connector
68
Figure 2-36: Digital Output Schematic (aux I/O Connector)
69
Figure 2-37: Digital Outputs Connected in Current Sourcing Mode
70
Figure 2-38: Digital Outputs Connected in Current Sinking Mode
70
Digital Inputs
71
Figure 2-39: Digital Inputs Schematic (aux I/O Connector)
71
Table 2-39: Digital Input Specifications
71
Table 2-40: Digital Input Pins on the Auxiliary I/O Connector
71
Figure 2-40: Digital Inputs Connected to Current Sinking Devices
72
Figure 2-41: Digital Inputs Connected to Current Sourcing Devices
72
Figure 2-42: High-Speed Inputs
73
High-Speed Inputs
73
Table 2-41: High-Speed Input Specifications
73
Table 2-42: High-Speed Input Pins on the Auxiliary I/O Connector
73
Analog Output
74
Figure 2-43: Analog Output 0 Schematic
74
Table 2-43: Analog Output Specifications
74
Table 2-44: Analog Output Pins on the Auxiliary I/O Connector
74
Analog Input 0 (Differential)
75
Figure 2-44: Analog Input 0 Schematic
75
Table 2-45: Analog Input Specifications
75
Table 2-46: Analog Input Pins on the Auxiliary I/O Connector
75
Brake Power Supply Connector
76
Table 2-47: Brake Power Supply Connector Pinout
76
Table 2-48: Mating Connector Part Numbers for the Brake Power Supply Connector
76
Hyperwire Interface
77
Table 2-49: Hyperwire Card Part Number
77
Table 2-50: Hyperwire Cable Part Numbers
77
External Shunt Option [-SX1]
78
Table 2-51: -SX1 Component Information
78
Table 2-52: Maximum Additional Storage Energy
79
Sync Port
80
Table 2-53: Sync-Related Commands
80
Table 2-54: Sync Port Cables
80
Figure 2-45: System Interconnection Drawing (Best Practice)
81
System Interconnection
81
PC Configuration and Operation Information
82
Chapter 3: -EB1 I/O Option Board
83
Figure 3-1: XC4 with -EB1 I/O Option Board Connectors
83
Digital Outputs [-EB1]
84
Table 3-1: Digital Output Specifications [-EB1]
84
Table 3-2: Digital Output 1 Connector Pinout [-EB1]
85
Table 3-3: Mating Connector Part Numbers for the Digital Output 1 Connector [-EB1]
85
Table 3-4: Digital Output 2 Connector Pinout [-EB1]
85
Table 3-5: Mating Connector Part Numbers for the Digital Output 2 Connector [-EB1]
85
Figure 3-2: Digital Outputs Schematic [-EB1]
86
Figure 3-3: Digital Outputs Connected in Current Sourcing Mode [-EB1]
87
Digital Inputs [-EB1]
88
Table 3-6: Digital Input Specifications [-EB1]
88
Table 3-7: Digital Input 1 Connector Pinout [-EB1]
88
Table 3-8: Mating Connector Part Numbers for the Digital Input 1 Connector [-EB1]
88
Figure 3-5: Digital Inputs Schematic [-EB1]
89
Table 3-10: Mating Connector Part Numbers for the Digital Input 2 Connector [-EB1]
89
Table 3-9: Digital Input 2 Connector Pinout [-EB1]
89
Figure 3-6: Digital Inputs Connected to Current Sourcing (PNP) Devices [-EB1]
90
Analog Outputs [-EB1]
91
Table 3-11: Analog Output Specifications [-EB1]
91
Table 3-12: Analog Output Connector Pinout [-EB1]
91
Table 3-13: Mating Connector Part Numbers for the Analog Output Connector [-EB1]
91
Analog Inputs [-EB1]
92
Table 3-14: Differential Analog Input Specifications [-EB1]
92
Table 3-15: Analog Input Connector Pinout [-EB1]
92
Table 3-16: Mating Connector Part Numbers for the Analog Input Connector [-EB1]
92
Position Synchronized Output (PSO) Interface [-EB1]
93
Table 3-17: PSO Specifications [-EB1]
93
Table 3-18: PSO Interface Connector Pinout [-EB1]
93
Table 3-19: Mating Connector Part Numbers for the PSO Interface Connector [-EB1]
93
Figure 3-10: PSO Output Sources Current
94
Chapter 4: Cables and Accessories
95
Table 4-1: Standard Interconnection Cables
95
Joystick Interface
96
Figure 4-2: Two Axis Joystick Interface (to the I/O Board)
97
Handwheel Interface
98
Chapter 5: Maintenance
99
Preventative Maintenance
99
Table 5-1: Preventative Maintenance
99
Fuse Specifications
100
Table 5-2: Control Board Fuse Specifications
100
Appendix A: Warranty and Field Service
101
Appendix B: Revision History
103
Index
105
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