ABB MEGADRIVE-LCI water-cooled Manuals

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ABB MEGADRIVE-LCI water-cooled User Manual (153 pages)

SYSTEM DRIVES

Brand: ABB | Category: Industrial Electrical | Size: 11 MB

Table of Contents
3
About this Manual
11
Equipment Covered by this Manual
11
Terms and Abbreviations
11
Table 1 Terms and Abbreviations
11
Structure of the User Documentation
12
Related Documents
12
Service Documents
12
Specifications and Guidelines
13
Target Groups and Required Qualifications
13
Handling
13
Mechanical Installation
13
Electrical Installation
13
Operation
14
Maintenance
14
Intended Use of the Equipment
14
Cyber Security Features
15
Software Security
15
Table 2 Drive Connection Interfaces
15
PEC Controller Security Features
16
Control Terminal (LCT) Security Features
16
Table 3 Open Ethernet Ports for PEC Controller Software
16
Table 4 Opens Ports for the LCT
17
List of Software Accounts
18
Table 5 Control Terminal Software Accounts
18
Table 6 AC 800PEC, LIN-Boards, and CIO-Boards Software Accounts
18
Table 7 NETA-21 Software Account
18
Quality Certificates and Applicable Standards
19
Table 8 Standards
19
Document Conventions
20
Important Safety Information
21
Safety Messages and Safety Signs in this Document
21
Safety Messages
21
Safety Signs
21
Product Safety Labels
22
Fig. 1. Product Warning Label Examples (Label Placement Depends on the Drive)
22
Electrical Safety
23
General Safety Instructions
23
The 7 Steps that Save Lives
24
Possible Residual Risks
26
Important Note - Main Circuit Breaker
27
Fig. 2. Drive System Overview
27
Safety and Protection Requirements
28
Minimum Requirements for ICB and ICB Control
28
Maintenance Recommendation
29
Fig. 3. ICB Opening Timing Diagram
29
Hardware and Features of the Drive
30
Overview
30
Drive Configuration
30
General Units
31
Fig. 4. Drive Overview
31
Converter Unit
32
Fig. 5. Water-Cooled Thyristor Stacks Example
32
Line-Side and Motor-Side Terminal Unit
33
Fig. 6. Terminal Units Example
33
DC-Link Unit
34
Fig. 7. Water-Cooled DC-Link Unit Example with Iron Core
34
Control Unit
35
Main Components
35
Fig. 8. Control Unit
35
Fig. 9. Control System
36
Fig. 10. AC 800PEC Controller
37
Cooling System
39
Fig. 11. Air Cooling Components
39
Application-Specific Units
40
Excitation Unit
40
Fig. 12. Excitation Unit Example
40
Synchronization Unit (SYNCHROTACT 6)
41
Fig. 13. Synchronization Unit (SYNCHROTACT 6)
41
Table 9 Excitation Unit by Drive Type
41
Bypass Disconnector for Output Transformer
42
Fig. 14. Bypass Disconnector Example
42
Other Features
43
Door Locking
43
Locks and Key Types
43
Fig. 15. Key Types
43
Fig. 16. Door Locks (Example)
43
Door Safety Switches
44
Fig. 17. Door Safety Switch Examples
44
Door Safety Switches with Interlock (Option)
45
Fig. 18. Optional Door Safety Switch and Interlock
45
Heating System (Option)
46
Fig. 19. Heating Element
46
Arc Resistant Design (Option)
47
Internal Arc Classification (IAC)
47
Limitations and Requirements
47
Fig. 20. IAC Label Example
47
Table 10 ABB Arc Resistant Classes
47
Transportation, Storage and Disposal
48
Safety
48
Transport Conditions
48
Unpacking and Inspection
48
Lifting and Transportation
48
Lifting Attachment Types
49
Fig. 21. Lifting Attachment Types
49
Drive Lifting Guide
50
Optional) Removing the Lifting Plates
50
Lifting with Rotating Eyebolts
51
Installing or Reinstalling Lifting Attachments
52
Fig. 22. Lifting Plate Fasteners
52
Table 11 Lifting Attachment Specifications
52
Storage
53
Storage Conditions
53
Storing the Drive
53
Storage and Handling of Spare Parts
53
Warranty Information
54
Disposal of Packaging Materials and Components
54
Mechanical Installation
55
Safety
55
Overview on the Installation Work
55
General Notes on Installation
55
Dimensions and Clearances
55
Cabinet Roof
55
Fire Protection
55
Cable Duct Material
55
Preparing the Floor
56
Fixing the Drive to the Floor
56
Fig. 23. Floor Inclination
56
Fig. 24. Concrete Wedge Anchor Example
56
Joining Transport Units
57
Fixing the Cabinet to the Floor
58
Installing Cabinet Cooling Fans
59
Lifting a Unit with a Crane
59
Fig. 25. Lifting a Cooling Unit (Example with IP54 Unit)
59
Installing IP42 Roof-Mounted Cooling Units
60
Table 12 Installation Material Per IP42 Unit
60
Installing the Pressure Relief Vents (Arc-Rated Cabinets)
61
Fig. 26. Pressure Relief Vents
61
Fig. 27. Required Tools
61
Fig. 28. Pressure Relief Vent Installation Example
62
Installing the Excitation Air Hoods
63
Fig. 29. EXU Air Hood Tools and Fasteners
63
Fig. 30. EXU Air Hood Locations
63
Electrical Installation
65
Safety
65
Overview on the Installation Work
65
Cable Requirements
65
Optical Fiber Cabling
65
Internal Electrical Wiring
66
Power Cables, Ground Cables, Equipotential Bonding Conductor
67
Preparing the Cable Entry and the Cables
67
Connecting the Cables
67
Checking Cable Insulation
67
Bolted Busbar Connections
68
Fig. 31. Bolted Busbar Connection
68
Table 13 Cable Lug Sizes
68
Tightening Torque
69
Final Checks
69
Commissioning
70
Overview
70
Required Qualification
70
Commissioning Procedure
70
Commissioning Checklist
70
Customer Assistance
70
Customer Acceptance
70
Commissioning Checklist
71
Mechanical Installation Checklist
71
Electrical Installation Checklist
71
Motor Checklist
72
Insulation Tests Checklist
72
Power Supply Checklist
72
Input Circuit Breaker (ICB) Checklist
72
Miscellaneous Checklist
73
Operation
74
Safety
74
Operating Conditions
74
Overview of the Control Terminal
75
Control Terminal Main Functions
75
Fig. 32. Control Terminal
75
Starting the Drive Locally
76
Checks before Starting the Drive
76
Start Sequence of the Drive
76
Stop Sequences
78
Coasting down
78
Electric Braking
78
Emergency-Off Push Button
79
Fig. 33. EMERGENCY-OFF Push Button
79
Operation of Doors with Interlock Switches (Option)
80
Unlocking and Opening the Doors
80
Closing and Locking the Doors
81
Emergency Release of a Door Safety Switch
82
Location of Safety Switches
82
Fig. 34. Safety Switch on an ARU/INU Cabinet Door
82
Safety-Switch Settings
83
Unlocking a Safety Switch
83
Fig. 35. Safety Switch Settings
83
Local Control Terminal
84
LCT Touch Panel
84
Fig. 36. Control Terminal with Touch Panel PC
84
User Interface Overview
85
Fig. 37. LCT Start Menu
85
Status Bar
86
Fig. 38. Status Bar
86
Table 14 Signals on the Status Bar
86
Panel Control Button
87
Table 15 Panel Control Button Statuses
87
Menu Bar
88
Standard Buttons
88
Table 16 Standard Buttons on LCT Menu
88
Login and Logout Procedures
89
Logging in to the LCT
89
Fig. 39. Login Window
89
Automatic Logout Function
90
User Authorizations
91
User Passwords
91
Table 17 Overview of User Authorizations
91
Table 18 Default Passwords for Different User Authorizations
91
LCT Menus
92
Diagrams Menu
93
Fig. 40. Diagrams Menu
93
Table 19 Description of the Diagrams Menu
93
Events Menu
95
Fig. 41. Events Menu
95
Operation Buttons in the Events Menu
96
Table 20 Operation Buttons in the Events Menu
96
Operations Menu
98
Fig. 42. Operations Menu
98
Selecting a Data Point
99
Fig. 43. Control IT Window
99
Configuring an Analog Meter for a Selected Data Point
100
Fig. 44. Configure Meter Window
101
Parameters Menu
102
Fig. 45. Parameters Menu
102
Operation Buttons in the Parameters Menu
103
Table 21 Operation Buttons in the Parameters Menu
103
Parameter Types
104
Managing Parameter Groups
105
Fig. 46. My Groups Window
105
Table 22 Buttons in My Groups Window
105
Creating, Saving, and Loading Parameter Settings
107
Table 23 Snapshot Buttons
107
Fig. 47. Create Snapshot Window
108
Fig. 48. Parameters List
110
Fig. 49. Update Target Window
112
Slow Trending Menu
114
Fig. 50. Slow Trending Menu
114
Operation Buttons in the Slow Trending Menu
115
Table 24 Operation Buttons in the Slow Trending Menu
115
Configuring a Trending
116
Fig. 51. Browse Items Window
116
Fig. 52. Signal List in Control IT Window
117
Opening a Log/Recording File
118
Fig. 53. Log Browser Window
118
Table 25 Operation Buttons for Controlling a Recording
119
Adding Markers to the Recording
120
Configuring the Legend
120
Adjusting the Display Mode
121
Test Programs Menu
121
Transient Recorder Menu
122
Fig. 54. Transient Recorder Menu
122
Operation Buttons in the Transient Recorder Menu
123
Table 26 Operation Buttons in the Transient Recorder Menu
123
Loading a Log/Recording File
124
Selecting a Recorder
125
Fig. 55. Transient Recorder Browser Window
125
Selecting a Different Location to Save the Recording
126
Fig. 56. Log Browser Window
126
Configuring a Recording
127
Selecting a Recorder File
127
Table 27 Installed Recorders
127
Exporting a Chart
128
Fig. 57. Chart Export Settings Windows
128
WCU Menu
129
Fig. 58. WCU Menu
129
Options Menu
130
Fig. 59. Options Menu
130
Table 28 User Authorizations in the Options Menu
130
Operations Buttons in the Options Menu
131
Table 29 Operations Buttons in the Options Menu
131
Loading a Configuration File
132
Exporting a Configuration File
133
Applications
134
Operation Bar and Reference Value Input Feature
135
Releasing the Operation Buttons
135
Standard Buttons on the Operation Bar
136
Fig. 60. Standard Buttons on the Operation Bar
136
Table 30 Standard Buttons on the Operation Bar
136
Reference Value Input Feature
137
Pecup Tool
137
Logging
137
Fig. 61. Reference Value Input
137
Software Backup
138
Monthly Reboot
138
Delayed Start
138
Transferring the LCT Software Package
138
Loading a Pecup File into a New AC 800PEC Controller
138
Fig. 62. Pecup File Example - File Names Are Unique to each Converter
140
Print Screen Function
141
Creating and Printing Print Screens Without Project-Specific Information
141
Preventive and Corrective Maintenance
142
General Information
142
Required Qualification
142
Maintenance Schedule
142
Logbook
142
NETA-21 Remote Monitoring Tool
142
Spare Parts
142
Standard Troubleshooting Procedure
143
Maintenance Tasks
144
Safety
144
Energizing the Drive
144
Connecting a Grounding Set
145
Fig. 63. Four-Way Grounding Set
145
Fig. 64. Ground Ball Stud on Block Built Drive Base Frame
145
Fig. 65. Connecting a Grounding Set to the Ground Ball Studs on the Busbars (LCI Air-Cooled Example)
146
Visual Checks on the Drive
147
Cleaning
147
Checking Wire and Cable Connections
148
Maintaining the Disconnector
148
Repairing a Roof-Mounted IP42 Fan Group
148
Safety
148
Table 31 Disconnector Maintenance
148
Replacing a Roof-Mounted Fan
149
Fig. 66. IP42 Fan
149
Fig. 67. Red LED = Fan to be Replaced
149
Fig. 68. Mounting Plate Connections
150
Fig. 69. Power Supply Cables
150
Replacing the Fan Control Board
151
Fig. 70. Reset and Green LED = Fan OK
151
Fig. 71. IP42 Fan
151
Maintaining a Water Cooling Unit
152

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ABB MEGADRIVE-LCI water-cooled User Manual (153 pages)

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