ABB ACS880-207LC-4360A-7 Manuals

Manuals and User Guides for ABB ACS880-207LC-4360A-7. We have 1 ABB ACS880-207LC-4360A-7 manual available for free PDF download: Hardware Manual

ABB ACS880-207LC-4360A-7 Hardware Manual (160 pages)

IGBT supply units

Brand: ABB | Category: Industrial Equipment | Size: 10 MB

Table of Contents
5
Introduction to the Manual
11
Contents of this Chapter
11
Applicability
11
Safety Instructions
11
Target Audience
11
Purpose of the Manual
12
Categorization by Frame Size and Option Code
12
Use of Component Designations
12
Terms and Abbreviations
12
Related Documents
14
Operation Principle and Hardware Description
15
Contents of this Chapter
15
Operation Principle
15
Simplified Main Circuit Diagram
16
Charging
16
Overview Diagram of the Drive
17
Layout Drawings
18
Supply Unit
18
Incoming Cubicle
19
Incoming Cubicle for Frame R7I (Door Closed)
19
Incoming Cubicle for Frame R7I (Door Open)
21
Incoming Cubicle for Frame R8I (Door Closed)
22
Incoming Cubicle for Frame R8I (Door Open)
23
Supply Module Cubicle (Frame R7I)
24
Supply Module Cubicle (Frame R8I)
25
Door Open
25
Filter Cubicle (Frame R8I)
26
Door Open
26
Auxiliary Control Cubicle (Width 400 MM, Frame R7I)
27
Door Open
27
Auxiliary Control Cubicle (Width 600 MM)
28
Door Closed
28
Door Open
29
Ka Input Cubicle (Option +F274)
30
Overview of Power and Control Connections
31
Overview of the Control Connections of the BCU Control Unit
32
Supply Unit Control Devices
33
Main Disconnecting Device [Q1]
33
Auxiliary Voltage Switch [Q21]
33
Grounding Switch [Q9]
33
Charging Switch [Q3] and DC Switch/Disconnector [Q40]
33
Operating Switch [S21]
34
DC Switch/Disconnector [Q11], Charging Switch [Q10] and Indicator Lamp [P1]
34
Operating Instructions
34
Local Charging Control Switch [S4]
35
Emergency Stop Button [S61] and Reset Button [S62]
35
Control Panel [A59]
36
PC Connection
36
Fieldbus Control
36
Cooling System
36
Coolant Connectors
36
Type Designation Label(S)
37
Type Designation Key
38
Weak Supply Networks
42
Electrical Installation
43
Contents of this Chapter
43
Required Tools
43
Electrical Safety Precautions
43
Isolation from AC Supply Networks
46
Isolation from Common DC Bus
47
Checking the Insulation of the Assembly
47
Measuring the Insulation Resistance of the Drive
47
Measuring the Insulation Resistance of the Input Power Cable
47
Connecting the Input Power Cables
48
Connection Diagram (Frame R7I)
48
Connection Procedure (Frame R7I)
48
Removing Shrouds
49
Connecting the Cables
49
Installing Shrouds
51
Connection Diagram (Frame R8I and Multiples)
52
Connection Procedure (Frame R8I and Multiples)
52
Removing Shrouds
53
Connecting the Cables
53
Installing Shrouds
55
Use of Fasteners in Cable Lug Connections
56
Connecting Input Power Cables - Cable Entry in 100 Ka Input Cubicle (Option +F274)
57
Connection Diagram
57
Connection Procedure
57
Removing Shrouds and Beams in Front of the Input Cable Terminals
57
Connecting the Cables
58
Replacing Shrouds and Beams in Front of Input Power Cable Terminals
60
Connecting the External Power Supply Cable for the Auxiliary Circuit
61
Connection Diagram
61
Checking the Settings of the Auxiliary Voltage Transformer ([T21], Option +G344)
62
T21 Tap Settings (690 V Units)
62
Checking the Settings of the Cooling Fan Transformer
63
T115 and T125 Tap Settings (690 V Units)
63
Connecting the Power Supply Cable for the Charging Circuit
63
Connecting the Control Cables
64
General Instructions on Connecting the Control Cables to the Drive
64
Control Cable Connection Procedure
64
Powering the Heating and Lighting Equipment (Options +G300 and +G301)
68
Connection Diagram
68
Connecting a PC
69
Installing Optional Modules
70
The Control Unit
71
Contents of this Chapter
71
General
71
BCU-X2 Layout
72
Default I/O Diagram of the Supply Control Unit (BCU-X2)
74
Connecting Motor Temperature Sensors to the Drive
76
Power Supply for the Control Unit (XPOW)
76
The X485 Connector
76
Safe Torque off (XSTO, XSTO OUT)
77
FSO Safety Functions Module Connection (X12)
77
SDHC Memory Card Slot
77
Connector Data
78
BCU-X2 Ground Isolation Diagram
81
Installation Checklist
83
Contents of this Chapter
83
Checklist
83
Start-Up and Operation
85
Contents of this Chapter
85
Start-Up Procedure
86
Additional Instructions for Closing the DC Switch-Disconnector of the Supply Module Cubicle ([Q11], Option +F286)
88
Maintenance
89
Contents of this Chapter
89
Maintenance Intervals
89
Description of Symbols
89
Recommended Maintenance Intervals after Start-Up
89
Maintenance Timers and Counters
91
Cabinet
92
Cleaning the Interior of the Cabinet
92
Cleaning the Exterior of the Drive
92
Fuses
93
Replacing the Supply Unit AC Fuses (Frame R8I)
93
Replacing AC Fuses - 100 Ka Input Cubicle (Option +F274)
94
Replacing the Supply Unit DC Fuses (Frame R7I)
96
Replacing the Supply Unit DC Fuses (Frame R8I)
98
Fans
99
Frame R7I - Internal Module Fan Replacement
100
Frame R8I Fan Replacement
101
Replacing the Cabinet Fan in the Module Cubicle (Frame R7I)
102
Replacing the Heat Exchanger Fan in the Filter Cubicle (Frame R8I)
103
Replacing the Fan in the Incoming Cubicle (Frame R7I)
104
Replacing the Fan in the Incoming Cubicle (Frame R8I)
105
Replacing the Fan in the 400 MM Wide Auxiliary Control Cubicle (Frame R7I)
107
Replacing the Fan in the 600 MM Wide Auxiliary Control Cubicle
108
Replacing the Cooling Fan in the 100 Ka Input Cubicle
109
Supply Modules
112
Replacing the Supply Module (Frame R7I)
112
Removing the Module
112
Reinstalling the Module
114
Replacing the Supply Module (Frame R8I)
114
Removing the Module
115
Reinstalling the Module
117
Assembling the Service Platform
118
LCL Filters
119
Replacing the Capacitors of the LCL Filter (Frame R7I)
119
Replacing the Capacitors of the LCL Filter (Frame R8I)
120
Lifting the Inductor of the LCL Filter
121
Charging Resistors
122
Replacing the Charging Resistors (Frame R8I)
122
Capacitors of the DC Circuit
123
Reforming the Capacitors
123
Replacing the Capacitors
123
Control Panel
123
Memory Unit
124
Replacing the Memory Unit
124
Leds
125
Control Unit Leds
125
Control Panel and Panel Platform/Holder Leds
125
R7I and R8I Module Leds
125
Reduced Run
126
Starting Reduced Run Operation
126
Resuming Normal Operation
127
Functional Safety Components
127
Technical Data
129
Contents of this Chapter
129
Ratings
130
Definitions
130
Derating
131
Surrounding Air Temperature Derating
131
Altitude Derating
131
Coolant Temperature Derating
131
Antifreeze Content Derating
131
Switching Frequency Derating
131
Type Equivalence Table
132
Fuses
133
Main Circuit AC Fuses
133
Main Circuit AC Fuses - 100 Ka Input Cubicle (Option +F274)
134
Main Circuit DC Fuses
135
Dimensions and Weights
136
Free Space Requirements
137
Losses, Cooling Data and Noise
137
Internal Cooling Circuit Data
138
Terminal and Lead-Through Data for the Input Power Cable
138
400 MM Wide Input Cubicle
139
600 MM Wide Incoming Cubicle or Input Cubicle
140
1000 MM Wide Input Cubicle
141
Ka Input Cubicle (Option +F274)
142
Tightening Torques
143
Electrical Connections
143
Mechanical Connections
143
Insulation Supports
143
Cable Lugs
143
Terminal Data for the Control Cables
143
Typical Power Cable Sizes
144
Electrical Power Network Specification
146
Control Unit Connection Data (BCU)
147
Efficiency
147
Energy Efficiency Data (Ecodesign)
147
Protection Classes
147
Ambient Conditions
148
Materials
149
Cabinet
149
Package
149
Disposal
149
Applicable Standards
150
Markings
150
Disclaimers
150
Generic Disclaimer
150
Cyber Security Disclaimer
150
Internal Cooling Circuit
151
Contents of this Chapter
151
Applicability
151
Internal Cooling System
151
Connection to a Cooling Unit
153
Connection to an ACS880-1007LC Cooling Unit
153
Connection to a Custom Cooling Unit
153
General Requirements
153
Coolant Temperature Control
153
Filling up and Bleeding the Internal Cooling Circuit
154
Drive Line-Ups with an ACS880-1007LC Cooling Unit
154
Drive Line-Ups with a Custom Cooling Unit
154
Draining the Internal Cooling Circuit
155
Maintenance Intervals
155
Technical Data
156
Coolant Specification
156
Coolant Type
156
Temperature Limits
156
Pressure Limits
158
Coolant Flow Rate Limits
158
Cooling Circuit Materials
158
Further Information
159

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