ABB ACS880-107LC-0600A-7 Manuals

Manuals and User Guides for ABB ACS880-107LC-0600A-7. We have 1 ABB ACS880-107LC-0600A-7 manual available for free PDF download: Hardware Manual

ABB ACS880-107LC-0600A-7 Hardware Manual (202 pages)

INDUSTRIAL DRIVES, INVERTER UNITS

Brand: ABB | Category: Inverter Drive | Size: 14 MB

Table of Contents
5
Introduction to the Manual
11
Contents of this Chapter
11
Applicability
11
Safety Instructions
11
Target Audience
11
Categorization by Frame Size and Option Code
12
Use of Component Designations
12
Related Documents
12
Terms and Abbreviations
13
Operation Principle and Hardware Description
15
Contents of this Chapter
15
Overview Diagram of the Drive System
15
Inverter Unit Hardware
17
General
17
Inverter Module Hardware
17
Frame R7I
17
Control Unit
17
Module Layout
18
Coolant Connectors
18
Connectors X50, X52 and X53; Auxiliary Voltage Selector X59
18
Fiber Optic Connectors
20
Leds
20
Cabinet Layout
21
Frame R8I and Multiples
22
Control Unit
22
Module Layout
23
Coolant Connectors
23
Connectors X50
24
Fiber Optic Connectors
25
Cabinet Layout
26
Cooling System
27
Control Interfaces
28
Overview of the Control Connections of the UCU Control Unit
28
Overview of the Control Connections of the BCU Control Unit
29
The Control Panel
29
Control by PC Tools
30
Type Designation Labels
31
Inverter Unit Type Designation Label
31
Inverter Module Type Designation Label
31
Inverter Unit Type Designation Key
32
Electrical Installation
35
Contents of this Chapter
35
Electrical Safety Precautions
35
General Notes
37
Printed Circuit Boards
37
Handling Fiber Optic Cables
37
Measuring the Insulation
38
Inverter Unit
38
Measuring the Insulation Resistance of the Motor and Motor Cable
38
Frame R7I - Connecting the Motor Cables
39
Diagram
39
Motor Cable Connection Procedure
39
Removing the Shrouding
39
Connecting the Cables
41
Installing the Shrouding and Connecting the Motor
43
Frame R8I and Multiples - Connecting the Motor Cables (Units Without Common Motor Terminal Cubicle or Sine Output Filter)
44
Motor Connection Diagram (Without Option +H366)
44
Motor Connection Diagram (with Option +H366)
45
Procedure
46
Removing the Shrouds and Fan(S)
46
Connecting the Cables
46
Installing Shrouds and Fans and Connecting the Motor
48
Frame R8I and Multiples - Connecting the Motor Cables (Units with Common Motor Terminal Cubicle or Sine Output Filter)
50
Output Busbars
50
Connection Diagram
50
Procedure
50
Opening the Door and Removing the Shrouding
50
Connecting the Cables
50
Installing the Shrouding and Connecting the Motor
52
Use of Fasteners in Cable Lug Connections
53
Connecting the Control Cables
54
Control Cable Connection Procedure
54
Grounding the Outer Shields of the Control Cables 360° at the Cabinet Entry
54
Routing the Control Cables Inside the Cabinet
56
Connecting Control Cabling
56
Installing Option Modules
58
Installing Option Modules (UCU)
58
Mechanical Installation of I/O Extension, Fieldbus Adapter and Pulse Encoder
59
Interface Modules on BCU Control Unit
59
Installation of an FSO Safety Functions Module Onto BCU Control Unit
61
Wiring of Optional Modules
62
Connecting a PC
63
Panel Bus (Control of Several Units from One Control Panel)
64
Control Unit (UCU)
67
Contents of this Chapter
67
General
67
Layout
67
Default I/O Diagram of the Inverter Control Unit
71
Additional Information on the Connections
75
Connecting Motor Temperature Sensors to the Drive
75
Power Supply for the Control Unit (XPOW)
75
Digital Interlock (DIIL)
75
The XD2D Connector
75
Safe Torque off (XSTO, XSTO OUT)
76
Safety Functions Module Connection (XFSO)
76
Microsdhc Memory Card Slot
76
Connector Data
76
Ground Isolation Diagram
79
Other Information
80
Control Unit (BCU)
81
Contents of this Chapter
81
General
81
Layout
82
Default I/O Diagram of the Inverter Control Unit
84
Additional Information on the Connections
88
Connecting Motor Temperature Sensors to the Drive
88
Power Supply for the Control Unit (XPOW)
88
Digital Interlock (DIIL)
88
The XD2D Connector
88
Safe Torque off (XSTO, XSTO OUT)
89
FSO Safety Functions Module Connection (X12)
89
SDHC Memory Card Slot
89
Connector Data
90
BCU Ground Isolation Diagram
92
Installation Checklist
93
Contents of this Chapter
93
Checklist
93
Start-Up
95
Contents of this Chapter
95
Start-Up Procedure
95
Maintenance
99
Contents of this Chapter
99
Maintenance Intervals
99
Description of Symbols
99
Recommended Maintenance Intervals after Start-Up
100
Maintenance Timers and Counters
101
Cooling Fans
102
Frame R7I Cabinet Fan Replacement
102
Inverter Module Cubicle with One Module
102
Inverter Module Cubicle with Two Modules
103
Frame R7I - Internal Module Fan Replacement
105
Frame R8I Fan Replacement
106
Replacing the Common Motor Terminal Cubicle Fan
108
Inverter Modules
109
Frame R7I
109
Replacing an R7I Inverter Module
109
Frame R8I
112
Assembling the Service Platform
112
Removing the Module
113
Installing the Module
116
Activating the Reduced Run of the Inverter Unit
116
Capacitors
119
Reforming the Capacitors
119
DC Fuses
120
Frame R7I
120
Inverter Module Cubicle with One Module
120
Inverter Module Cubicle with Two Modules
121
Frame R8I and Multiples
123
Control Panel
124
Control Units
125
UCU Control Unit
125
Replacing the Memory Unit of the UCU Control Unit
125
Replacing the UCU Control Unit Battery
125
Replacing the Microsd/Microsdhc Memory Card of UCU Control Unit
126
BCU Control Unit
127
BCU Control Unit Types
127
Replacing the Memory Unit of BCU Control Unit
127
Replacing the BCU Control Unit Battery
128
Functional Safety Components
128
LED Indications
129
Control Panel and Panel Platform/Holder Leds
129
R7I and R8I Module Leds
129
Technical Data
131
Contents of this Chapter
131
Ratings
131
Definitions
132
Derating
133
Surrounding Air Temperature Derating
133
Coolant Temperature Derating
133
Antifreeze Content Derating
133
Altitude Derating
133
AC Supply Voltage Derating (Frame N×R8I Inverter Units with Diode Supply Unit)
134
Switching Frequency Derating
134
Output Frequency Derating
134
Inverter Unit Frame Sizes and Modules Used
135
Losses, Cooling Data and Noise
137
DC Fuses
139
Dimensions and Weights
140
Free Space Requirements
140
Terminal Data for the Power Cables
141
Output Terminals
141
Connection Capability (Frame R7I)
141
Connection Capability (Frame R8I)
142
Typical Power Cable Sizes
144
Input Power (DC) Connection
145
Motor Connection Data
145
Terminal Data for the Inverter Control Unit
145
Efficiency
145
Energy Efficiency Data (Ecodesign)
145
Protection Classes
146
Ambient Conditions
146
Colors
147
Materials
147
Drive
147
Packaging of Drive
147
Packaging of Options
147
Manuals
148
Disposal
148
Applicable Standards
148
Markings
148
Tightening Torques
148
Electrical Connections
148
Mechanical Connections
149
Insulation Supports
149
Cable Lugs
149
Disclaimers
149
Generic Disclaimer
149
Cyber Security Disclaimer
149
Dimensions
151
Cabinet Line-Up Dimensions
151
Dimensions and Weights
152
Dimension Drawing Examples
153
Cabinet Height and Depth
153
Frame R7I
155
Location and Size of Output Terminals
157
Units Without Common Motor Terminal Cubicle
157
Inverter Module Cubicle with One R7I Module, Bottom Cable Exit
157
Inverter Module Cubicle with Two R7I Modules, Bottom Cable Exit
158
Inverter Module Cubicle with One R8I Module, Bottom Cable Exit
159
Inverter Module Cubicle with Two R8I Modules, Bottom Cable Exit
160
Inverter Module Cubicle with Three R8I Modules, Bottom Cable Exit
161
Units with Common Motor Terminal Cubicle (+H359)
162
Cubicle Width 300 MM, Bottom Cable Exit
162
Cubicle Width 300 MM, Top Cable Exit
163
Cubicle Width 400 MM, Bottom Cable Exit
164
Cubicle Width 400 MM, Top Cable Exit
165
Cubicle Width 600 MM, Bottom Cable Exit
166
Cubicle Width 600 MM, Top Cable Exit
167
The Safe Torque off Function
169
Contents of this Chapter
169
Description
169
Chinery (Safety) Regulations
170
Wiring
171
Activation Switch
171
Cable Types and Lengths
171
Grounding of Protective Shields
171
Dual-Channel Connection with Internal Power Supply
172
Frame R7I with BCU Control Unit
172
Frame R7I with UCU Control Unit
173
Frame R8I and Multiples with BCU Control Unit
174
Frame R8I and Multiples with UCU Control Unit
175
Single-Channel Connection of Activation Switch, with BCU Control Unit
176
Single-Channel Connection of Activation Switch, with UCU Control Unit
176
Multiple Inverter Units
177
Internal Power Supply (Example, Inverter Unit with BCU Control Unit)
177
Internal Power Supply (Example, Inverter Unit with UCU Control Unit)
178
External Power Supply (Example, Inverter Unit with BCU Control Unit)
179
External Power Supply (Example, Inverter Unit with UCU Control Unit)
180
Operation Principle
181
Start-Up Including Validation Test
182
Competence
182
Validation Test Reports
182
Validation Test Procedure
182
Use
184
Maintenance
186
Competence
186
Perfect Proof Test Procedure
187
Simplified Proof Test Procedure
187
Fault Tracing
188
Safety Data
189
Terms and Abbreviations
191
TÜV Certificate
192
Internal Cooling Circuit
193
Contents of this Chapter
193
Applicability
193
Internal Cooling System
193
Connection to a Cooling Unit
195
Connection to an ACS880-1007LC Cooling Unit
195
Connection to a Custom Cooling Unit
195
General Requirements
195
Coolant Temperature Control
195
Filling up and Bleeding the Internal Cooling Circuit
196
Drive Line-Ups with an ACS880-1007LC Cooling Unit
196
Drive Line-Ups with a Custom Cooling Unit
196
Draining the Internal Cooling Circuit
197
Maintenance Intervals
197
Technical Data
198
Coolant Specification
198
Coolant Type
198
Temperature Limits
198
Pressure Limits
200
Coolant Flow Rate Limits
200
Cooling Circuit Materials
200
Further Information
201

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ABB ACS880-107LC-0600A-7 Hardware Manual (202 pages)

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