User Manuals: ABB ACS800-07-1090-5 Industrial Drive

Manuals and User Guides for ABB ACS800-07-1090-5 Industrial Drive. We have 1 ABB ACS800-07-1090-5 Industrial Drive manual available for free PDF download: Hardware Manual

ABB ACS800-07-1090-5 Hardware Manual

ABB ACS800-07-1090-5 Hardware Manual (193 pages)

ACS800-07 series 500 to 2800 kW

Brand: ABB | Category: Servo Drives | Size: 9 MB

Table of Contents

ACS800 Single Drive Manuals
8
What this Chapter Contains
11
Usage of Warnings and Notes
11
Installation and Maintenance Work
12
- Grounding
  14
- Fibre Optic Cables
  14
Operation
15
Permanent Magnet Motor Drives
16
- Installation and Maintenance Work
  16
- Operation
  16
- Application Program
  16
- Table of Contents
  17
Table of Contents

23
Safety Instructions

23
About this Manual

23
Hardware Description

27
- What this Chapter Contains
  27
- The ACS800-07
  27
  - Cabinet Line-Up
    27
    
    Swing-Out Frame
    29
    
    Cabling Direction
    30
- Single-Line Circuit Diagram of the Drive
  31
- Controls
  32
  - Door Switches
    32
    
    Load Switch-Disconnector
    32
    
    Auxiliary Voltage Switch
    32
    
    Earthing/Grounding Switch
    32
    
    Other Door Controls
    32
  - Supply Unit Control Electronics
    33
    
    Reading and Setting of Values
    34
    
    Reading and Setting of Values
    35
    
    Terminal Blocks
    36
    
    Digital Input and Relay Output Terminals
    37
    
    Emergency Stop Input
    38
    
    Earth (Ground) Current Function
    39
    
    Power Loss Ride-Through Function
    40
  - Inverter Unit Control
    40
  - Motor Control
    41
  - Reduced Run Capability
    41
- Type Code
  42
Mechanical Installation

45
- What this Chapter Contains
  45
- General
  45
- Required Tools
  45
- Moving the Unit
  46
  - By Crane
    46
  - By Fork-Lift or Pallet Truck
    47
  - On Rollers
    47
  - Laying the Unit on Its Back
    47
  - Final Placement of the Unit
    48
- Before Installation
  49
  - Delivery Check
    49
- Installation Procedure
  50
- Fastening the Cabinet to the Floor (Non-Marine Units)
  51
  - Clamping
    51
  - Holes Inside the Cabinet
    52
- Fastening the Unit to the Floor and Wall (Marine Units)
  53
- Joining the Shipping Splits
  54
  - Procedure
    54
  - Connecting the DC Busbars and the PE Busbar
    55
    
    DC Busbars
    56
    
    PE Busbar
    56
- Miscellaneous
  57
Planning the Electrical Installation

61
Electrical Installation

77
Motor Control and I/O Board (RMIO)

97
- What this Chapter Contains
  97
- To Which Products this Chapter Applies
  97
- Note on Cabinet-Installed ACS800 Drives
  97
- Note on Terminal Labelling
  97
- Note on External Power Supply
  98
  - Parameter Settings
    98
- External Control Connections (Non-US)
  99
- External Control Connections (US)
  100
- RMIO Board Specifications
  101
  - Analogue Inputs
    101
  - Constant Voltage Output
    101
  - Auxiliary Power Output
    101
  - Analogue Outputs
    101
  - Digital Inputs
    101
  - Relay Outputs
    102
  - DDCS Fibre Optic Link
    102
  - 24 VDC Power Input
    102
Installation Checklist and Start-Up

105
- Installation Checklist
  105
- Start-Up Procedure
  106
Maintenance

109
- What this Chapter Contains
  109
- Safety Instructions
  109
- Maintenance Intervals
  110
- Replacing the PPCS Branching Unit (APBU-XX) Memory Backup Battery
  111
- Checking and Replacing the Air Filters
  112
- Power Connections
  112
- Cooling Fans
  113
  - Power Module Cooling Fans
    113
    
    Supply Module Fan Replacement
    113
    
    Inverter Module Fan Replacement
    114
  - Control and I/O Cubicle Cooling Fans
    115
  - Air Circuit Breaker Cubicle Fans
    116
  - IP54 (UL Type 12) Fan Replacement
    116
- Heatsinks
  118
- Capacitors
  118
  - Reforming
    118
  - Capacitor Replacement
    118
- Other Maintenance Actions
  118
  - Power Module Replacement
    118
Fault Tracing

119
Technical Data

123
- What this Chapter Contains
  123
- Ratings
  123
  - Symbols
    124
  - Derating
    124
    
    Temperature Derating
    124
    
    Altitude Derating
    124
- ACS800-07 Frame Sizes and Power Module Types
  125
- Internal AC Fuses
  126
- DC Fuses at Inverter Module Input
  127
- Fuses for Main Circuit Voltage Measurement
  127
- DC Fuses for the DSU Module
  127
- Input Power Connection
  128
- Motor Connection
  130
- Efficiency
  131
- Cooling
  132
- Degrees of Protection
  132
- Ambient Conditions
  132
- Materials
  133
- Tightening Torques for Power Connections
  133
- Applicable Standards
  133
- CE Marking
  134
  - Definitions
    134
  - Compliance with the EMC Directive
    134
  - Compliance with the en 61800-3 + Amendment A11 (2000)
    134
    
    First Environment (Restricted Distribution)
    134
    
    Second Environment
    135
  - Machinery Directive
    135
  - C-Tick" Marking
    136
  - Definitions
    136
  - Compliance with IEC 61800-3
    136
    
    First Environment (Restricted Distribution)
    136
    
    Second Environment
    137
Dimensions

139
Resistor Braking

187
- What this Chapter Contains
  187
- Resistor Braking Options
  187
  - Chopper/Resistor Combinations - Technical Data
    188
  - Brake Resistors - Technical Data
    188
- Verifying the Capacity of the Braking Equipment
  189
  - Custom Resistors
    189
  - Calculating the Maximum Braking Power (P )
    190
    
    Example 1
    190
    
    Example 2
    190
    
    Example 3
    191
- Custom Resistor Installation and Wiring
  192
- Brake Circuit Commissioning
  193

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