ABB ACS1012-A1 Manuals

Manuals and User Guides for ABB ACS1012-A1. We have 1 ABB ACS1012-A1 manual available for free PDF download: User Manual

ABB ACS1012-A1 User Manual (186 pages)

MEDIUM VOLTAGE AC DRIVES air-cooled

Brand: ABB | Category: DC Drives | Size: 4.76 MB

02 Important Safety Information

18
- Table of Contents
  18
- Overview
  19
- Safety Standards
  19
- Safety Messages
  19
- Damage Prevention Information
  19
- Product Safety Labels
  20
- General Safety Instructions
  21
- The 7 Steps that Save Lives
  22
- Possible Residual Risks
  24
- Important Note - Main Circuit Breaker
  25
- Safety and Protection Requirements
  26
- Minimum Requirements for MCB and MCB Control
  26
- Maintenance Recommendation
  27
03 Power Electronics and Cabinet Features

30
- Overview
  
  32
- Drive Topology
  
  33
- Power Supply Configurations
  
  34
  - Main Power Supply Configurations
    35
  - Auxiliary Power Supply Configurations
    35
- Drive Topology
  
  35
  - Overview
    36
  - Control Compartment and Terminal Compartment
    37
  - Rectifier and Inverter Compartment
    38
  - Grounding Switch
    39
  - Rectifier
    39
  - Protection Igcts
    39
  - Inverter
    40
  - Filter
    40
  - Optional Braking Chopper
    40
- Cooling System
  
  44
- Cabinet Design
  
  49
- Door Locking System
  
  50
- Arc Resistant Design (Optional)
  
  51
  - Internal Arc Classification (IAC)
    51
  - Associated Protection Requirement
    51
- Space Heaters
  
  52
04 Control System

54
- Overview
  
  55
- Main Components
  
  56
  - Local Control Panel
    58
  - AMC Circuit Board
    58
- I/O Interfaces
  
  63
05 Transportation, Storage and Disposal

70
- Safety
  
  71
- Transport Conditions
  
  71
- Unpacking and Inspection
  
  71
- Lifting and Transportation
  
  71
- Storage
  
  74
  - Storage Conditions
    74
  - Storing the Drive
    74
  - Storage and Handling of Spare Parts
    74
- Disposal of Packaging Materials and Components
  
  75
07 Electrical Installation

86
- Cable Entries
  
  87
- Cable Requirements
  
  87
- Safety
  
  87
- Overview of Installation Work
  
  87
- Power Cables, Ground Cables and Equipotential Bonding Conductor
  
  91
- Auxiliary Power, Control and Serial Communication Cables
  
  100
  - Preparing the Cable Entry and the Cables
    100
  - Connecting the Cables
    105
- Power Supply Cable for Redundant Fan Unit
  
  106
- Final Checks
  
  107
08 Commissioning

110
- Overview
  
  111
  - Required Qualification
    111
  - Commissioning Procedure
    111
  - Commissioning Checklist
    111
  - Customer Assistance
    111
  - Customer Acceptance
    111
- Commissioning Checklist
  
  112
  - Mechanical Installation Checklist
    112
  - Electrical Installation Checklist
    112
  - Main Circuit Breaker (MCB) Checklist
    113
  - Input Transformer Checklist
    113
  - Motor Checklist
    113
  - Insulation Tests Checklist
    113
  - Power Supply Checklist
    114
  - Miscellaneous Checklist
    114
09 Operation

116
- Operating Conditions
  117
- Overview
  117
- Overview of Local Operator Panel
  117
- Safety
  117
- Sound Pressure Level
  117
- Status Messages
  119
- Start Sequence of the Drive
  120
- Stop Sequence of the Drive
  121
- Emergency-Off Sequence of the Drive
  122
- Checks before Starting the Drive
  123
- Starting the Drive
  123
- Starting the Drive Locally
  123
- Starting the Drive Remotely
  123
- Stopping the Drive
  126
- Emergency-Off
  127
- Initiating an Emergency-Off
  127
- Starting the Drive after an Emergency-Off
  128
10 CDP Control Panel

130
- Overview
  
  131
- CDP Control Panel Modes
  
  132
  - Identification Mode
    132
  - Actual Signals Mode
    134
  - Parameters Mode
    141
  - Functions Mode
    146
- CDP Control Panel Functions
  
  132
- Local and Remote Control
  
  148
  - Local Control
    148
  - Remote Control
    149
- Operational Commands
  
  150
  - Setting the Direction of Rotation
    150
  - Entering a Reference Value
    151
11 Preventive and Corrective

154
- General Information
  
  156
  - Required Qualification
    156
  - Maintenance Schedule
    156
  - Logbook
    156
  - Spare Parts
    156
- Identifying Electrical Equipment
  
  157
  - Device Identification
    157
  - Cables and Wires
    157
  - Understanding Wiring Diagrams
    157
- Alarm / Fault Indications
  
  158
  - Messages
    158
  - Error Message Levels
    158
  - Fault Handling
    158
  - Standard Troubleshooting Procedure
    159
- Removing the CDP Control Panel
  
  160
- Leds and Switches on Circuit Boards
  
  161
  - AMC Circuit Board
    161
  - IOEC I/O Modules
    162
- Corrective Maintenance
  
  163
  - Safety
    163
  - Energizing the Drive Locally
    164
  - Grounding
    166
  - Grounding Switch Is Not Released
    166
  - Checking the Release Conditions for the Grounding Switch
    168
  - Visual Checks on the Drive
    170
  - Cleaning the Drive
    170
  - Checking Wire and Cable Connections
    171
  - Cleaning and Replacing Filter Mats
    172
  - 11.6.10 Inspecting and Replacing Batteries
    174
  - 11.6.11 Replacing the Non-Redundant Fan
    176
  - 11.6.12 Replacing a Redundant Fan
    178

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ABB ACS1012-A1 Manuals

ABB ACS1012-A1 User Manual (186 pages)

Table of Contents

02 Important Safety Information

03 Power Electronics and Cabinet Features

Overview

Drive Topology

Power Supply Configurations

Drive Topology

Cooling System

Cabinet Design

Door Locking System

Arc Resistant Design (Optional)

Space Heaters

04 Control System

Overview

Main Components

I/O Interfaces

05 Transportation, Storage and Disposal

Safety

Transport Conditions

Unpacking and Inspection

Lifting and Transportation

Storage

Disposal of Packaging Materials and Components

07 Electrical Installation

Cable Entries

Cable Requirements

Safety

Overview of Installation Work

Power Cables, Ground Cables and Equipotential Bonding Conductor

Auxiliary Power, Control and Serial Communication Cables

Power Supply Cable for Redundant Fan Unit

Final Checks

08 Commissioning

Overview

Commissioning Checklist

09 Operation

10 CDP Control Panel

Overview

CDP Control Panel Modes

CDP Control Panel Functions

Local and Remote Control

Operational Commands

11 Preventive and Corrective

General Information

Identifying Electrical Equipment

Alarm / Fault Indications

Removing the CDP Control Panel

Leds and Switches on Circuit Boards

Corrective Maintenance

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ABB Categories