Table of Contents
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Table of Contents
Troubleshooting
Related Manuals for Kohler SH265
Summary of Contents for Kohler SH265
- Page 1 Courage orizontal ranksHaft sH265 sH390 sH430...
- Page 2 • To manufacture the highest performing, most reliable engines on the market You can rest assured that your Kohler Engine will provide maximum power and reliability in all operating conditions. Also, Kohler engines are backed by a worldwide network of over 10,000 distributors and dealers.
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Page 3: Table Of Contents
Table of Contents Congratulations.......... Service Precleaner and Safety Precautions..........-5 Air Cleaner Element......... 1 Symbols Associated with This Product... 5 Service.Precleaner.(If.Equipped)....1 Control and Service Point Locations....6 Service.Paper.Element......... 14 Oil Recommendations........7 Ignition System..........14 Check Spark Plug.......... -
Page 4: Safety Precautions
Safety Precautions (Continued) WARNING WARNING WARNING Explosive Fuel can cause fires and Hot Parts can cause severe burns. Carbon Monoxide can cause severe severe burns. nausea, fainting or death. Do not touch engine while operating or just after stopping. Do not fill the fuel tank while the Avoid inhaling exhaust fumes, and engine is hot or running. -
Page 5: Symbols Associated With This Product
Safety Precautions (Continued) WARNING WARNING CAUTION Accidental Starts can cause severe Rotating Parts can cause severe Electrical Shock can cause injury. injury or death. injury. Do not touch wires while engine is Stay away while engine is in Disconnect and ground spark plug running. operation. leads before servicing. -
Page 6: Control And Service Point Locations
Emission Compliance Period (Hours) EPA: CARB: CERTIFIED ON: REFER TO OWNER'S MANUAL FOR HP RATING, SAFETY, MAINTENANCE AND ADJUSTMENTS. 1-800-544-2444 kohlerengines.com KOHLER CO. KOHLER, WISCONSIN, USA Category.C CRAFTED IN CHINA Below.5.cc 15.hours Figure 2. Serial and Data Label (Example). Above.5.cc 50.hours... -
Page 7: Oil Recommendations
Maximum Filler Fuel Level RE CO M ME NDED SA E VI SC O SI TY G R A D E S Neck Kohler 10W-30 10W-30 5W-30 Fuel Tank °F 0 °C -17 TEMPERATURE RANGE EXPECTED BEFORE NEXT OIL CHANGE Figure 4. -
Page 8: Operating Instructions
Operating Instructions Starting Also read the operating instructions of the equipment this 1. Turn the fuel shut-off valve to the ON position. engine powers. See Figure 5. Fuel Pre-Start Checklist Shut-Off • Check oil level. Add oil if low. Do not overfill. Valve • Check fuel level. Add fuel if low. • Check cooling air intake areas and external surfaces of engine. Make sure they are clean and unobstructed. • Check that the air cleaner components and all shrouds, equipment covers, and guards are in place and securely fastened. - Page 9 3. Start the engine as follows: Figure 9. Operating the Retractable Starter. NOTE: Extend the starting rope periodically and For Retractable Start Engine – Turn the engine check its condition. If the rope is frayed, On/Off switch to the ON (See Figure 8). have it replaced immediately by your Kohler Engine Service Center. On/Off 4. Gradually return the choke control to the OFF Switch position after the engine starts and warms up. See Figure 10.
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Page 10: Stopping
Warranty repairs must be performed by an authorized Figure 13. OFF Position of Fuel Shut-Off Valve. Kohler Engine Service Center. -
Page 11: Maintenance.schedule
De-carbon.combustion.chamber. Every 200 Hours or as Necessary Replace.fuel.line. ¹Perform these maintenance procedures more frequently under extremely dusty, dirty conditions. ²Have a Kohler Engine Service Center perform this service. Check Oil Level The importance of checking and maintaining the proper oil level in the crankcase cannot be Dipstick overemphasized. Check oil BEFORE EACH USE as... -
Page 12: Oil.disposal
Change Oil For a new engine, change oil after the first 5 hours of operation. Thereafter, change oil after every 100 hours Oil Fill Plug of operation. Upper Oil Level For an overhauled engine, use Kohler 10W-30 service class, SJ or higher oil for the first 5 hours of operation. Change the oil after this initial run-in period. Refill Oil Fill Neck with service class SJ or higher oil as specified in the Oil (Bottom Edge) Engine Oil Viscosity Grades Table (Figure 3). -
Page 13: Service Precleaner And Air Cleaner Element
5. Reinstall the dipstick/oil fill plug and tighten 7. Reinstall the air cleaner cover and secure with securely. See Figure 19. wing nut. NOTE: Over tightening the dipstick/oil fill plug will distort the gasket and may cause oil weeping. Dipstick/ Dipstick/ Oil Fill Plug Oil Fill Plug Oil Sentry™ Some engines are equipped with an optional Oil Sentry™ oil level switch. If the oil level drops below an acceptable level, the Oil Sentry™ will either shut off Gasket Gasket the engine or activate a warning signal, depending on (distorted) (flat) -
Page 14: Service.paper.element
The original spark plug is a Champion RC12YC, the Kohler ® 1. Remove the top wing nut and air cleaner cover. equivalent is a Kohler Part No. 12 132 02-S. Equivalent Remove the wing nut and special washer. alternate brand plugs can also be used. Separate the precleaner from the element and service as outlined above. See Figures 20. -
Page 15: Fuel Tank Filter
Fuel Tank Filter Fuel Valve A serviceable fuel tank filter is located under the fuel Engines are equipped with a fuel valve and integral tank cap, in the filler neck. screen filter located at the inlet of the carburetor. It controls and filters fuel flow from the tank to the carburetor. Daily or as required clean filter of any accumulation as follows: Every 100 hours of operation clean fuel valve cup of any accumulated debris. If the screen becomes clogged WARNING or damaged replace it. Explosive Fuel can cause fires and severe burns. -
Page 16: Spark Arrestor
Spark Arrestor Engines are equipped with a spark arrestor for operational and environmental safety. Spark Arrestor (If Equipped) Every 100 hours of operation, remove and clean or replace the spark arrestor following the instructions below. WARNING Hot Parts can cause severe burns. Screw Do not touch engine while operating or just after stopping. -
Page 17: Carburetor Troubleshooting And Adjustments
Screw NOTE: To ensure correct engine operation at altitudes above 1525 meters (5000 ft.), it may be necessary to have an authorized Kohler dealer install a special high-altitude jet kit in Figure 25. High Speed Screw. the carburetor. If a high-altitude kit has been installed, the engine must be reconverted to... -
Page 18: Troubleshooting
Troubleshooting When troubles occur, be sure to check the simple causes which, at first, may seem too obvious to be considered. For example, a starting problem could be caused by an empty fuel tank. Some common causes of engine troubles are listed in the table below. Do not attempt to service or replace major engine components, or any items that require special timing or adjustment procedures. Have this work done by a Kohler Engine Service Center. Possible Cause Problem Improper. Dirt.In. Dirty. Incorrect. Engine. Dirty.Air. Faulty. Fuel Fuel Fuel.Line Debris.Screen Oil.Level Overloaded Cleaner Spark.Plug Will.Not.Start Hard.Starting Stops.Suddenly Lacks.Power Operates.Erratically Knocks.or.Pings Skips or Misfires Backfires Overheats High.Fuel. -
Page 19: Major Repair
Centers have the facilities, training, and genuine engine shrouding. Include letter suffixes if there are Kohler replacement parts necessary to perform this any. See Serial Data Label on Page 6. service. Always insist on genuine Kohler parts. All genuine For the nearest sales and service location: Kohler parts meet strict standards for fit, reliability, and performance. • Visit our Web site: KohlerEngines.com • Call 1-800-544-2444 (U.S. and Canada) • Look in your local telephone directory under... - Page 20 Some states do not allow limitations on how long an implied warranty lasts, or the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state. TO OBTAIN WARRANTY SERVICE: Purchaser must bring the engine to an authorized Kohler service facility. To locate the nearest facility, visit our Web site, www.KohlerEngines.com, consult your local telephone directory, or telephone 1-800-544-2444. ENGINE DIVISION, KOHLER CO., KOHLER, WISCONSIN 53044 With the exception of countries governed by the European Union (EU), where a one (1) year warranty is required for commercial/ professional use.
- Page 21 (b) Be aware, however, that Kohler Co. may deny warranty coverage if the engine or a part has failed due to abuse, neglect, improper maintenance or unapproved modifications. (c) For warranty repairs, the engine must be presented to a Kohler Co. service center as soon as a problem exists. Call 1-800-544-2444 or access our web site at: www.KohlerEngines.com, for the names of the nearest service centers. The warranty repairs should be completed in a reasonable amount of time, not to exceed 30 days. If you have any questions regarding warranty rights and responsibilities, you should contact Kohler Co. at 1-920-457-4441 and ask for an Engine Service representative.
- Page 22 Normal maintenance, replacement or repair of emission control devices and systems may be performed by any repair establishment or individual; however, warranty repairs must be performed by a Kohler authorized service center. Any replacement part or service that is equivalent in performance and durability may be used in non-warranty maintenance or repairs, and shall not reduce the warranty obligations of...
- Page 24 FORM.NO.:. 18.590.01 ISSUED:. 4/09 REVISED:. FOR.SALES.AND.SERVICE.INFORMATION. IN.U.S..AND.CANADA,.CALL 1-800-544-2444 KohlerEngines.com. ENGINE.DIVISION,.KOHLER.CO.,.KOHLER,.WISCONSIN.5044...
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Questions and answers
The air filter and part of the intake were broken off the motor by a bear. I need to order a new part, but I can't figure out the part number.