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Aiwa XR-M200 Service Manual

Compact disc stereo system
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SERVICE MANUAL
COMPACT DISC
STEREO SYSTEM
SYSTEM
XR–M200
XR–M200
XR–M201
• This Service Manual is the "Revision Publishing" and replaces "Simple Manual"
XR-M200 <LH,U,K,HA,HR,HS> / XR-M201 <EZ> (S/M Code No. 09-004-425-1T1).
• This Service Manual does not include "TAPE MECHANISM EXPLODED VIEW &
PARTS LIST" for 2ZM-1 YR11NC. This items will be issued in the next Supplement.
BASIC TAPE MECHANISM : 2ZM-1 YR9NC / YR11NC
BASIC CD MECHANISM : 3ZG-3 E3NC
TAPE
TYPE
MECHANISM
LH, U, K, HA,
2ZM–1
HR, HS
YR9NC
2ZM–1
G
YR11NC
2ZM–1
EZ
YR9NC
S/M Code No. 09-006-425-1R1
Global electronic heritage manuals
XR-M200
XR-M201
CD
MECHANISM
3ZG–3
E3NC
9/3/2014
LH, U, K, G,
HA, HR, HS
EZ
REMOTE
CONTROLLER
RC–AAT11

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Summary of Contents for Aiwa XR-M200

  • Page 1 YR9NC • This Service Manual is the "Revision Publishing" and replaces "Simple Manual" XR-M200 <LH,U,K,HA,HR,HS> / XR-M201 <EZ> (S/M Code No. 09-004-425-1T1). • This Service Manual does not include "TAPE MECHANISM EXPLODED VIEW & PARTS LIST" for 2ZM-1 YR11NC. This items will be issued in the next Supplement.

  • Page 2: Specifications

    9/3/2014 SPECIFICATIONS Main unit XR-M200/201 Inputs VIDEO/AUX: 0.4 V MD: 0.4 V <FM Tuner section> Outputs LINE OUT: 0.4 V (47 kohms load) Tuning range 87.5 MHz to 108 MHz SPEAKERS HIGH FREQ: Usable sensitivity (IHF) LH,U,HA,HR: 13.2 dBf accepts speakers of 16 ohms or more EZ,K,HS,G: 16.8 dBf...

  • Page 3: Protection Of Eyes From Laser Beam During Servicing

    www.freeservicemanuals.info 9/3/2014 PROTECTION OF EYES FROM LASER BEAM DURING SERVICING CAUTION This set employs laser. Therefore, be sure to follow carefully the instructions below when servicing. Use of controls or adjustments or performance of proce- dures other than those specified herin may result in WARNING!! hazardous radiation exposure.

  • Page 4: Caution When Servicing

    www.freeservicemanuals.info 9/3/2014 CAUTION WHEN SERVICING The 3 FFCs connected to the Motorised Front Panel is movable with the Motorised Front Panel. To prevent the FFCs from being trap in between the Motorised Front Panel and the Front Cabinet, the FFCs must be arrange as shown in Fig.
  • Page 5 www.freeservicemanuals.info 9/3/2014 Arranging FFC-B Fold the end of the FFC-B at an angle of 45 degrees. Connect FFC-B to CN202 of MAIN C.B. Put FFC-B onto the Plastic Plate to prevent it from sagging. Note: FFC-B is easy to trap in between the CD unit and the Front Cabinet when assembling the CD unit to the set.
  • Page 6 www.freeservicemanuals.info 9/3/2014 Arranging FFC-C Hook the motor wire to the wire binder (1). Let the FFC-C go through the motor wire (2). Pull the wire binder and strap FFC-C to the CD C.B and away from the gears. – 6 – Global electronic heritage manuals...

  • Page 7: Electrical Main Parts List

    www.freeservicemanuals.info 9/3/2014 ELECTRICAL MAIN PARTS LIST REF. NO. PART NO. KANRI DESCRIPTION REF. NO. PART NO. KANRI DESCRIPTION 87-027-513-080 ZENER,HZ6B2L<EXCEPT U,LH> 87-002-646-080 ZENER,HZ5C1<U,LH> 87-A20-446-010 C-IC,LA9241ML 87-020-454-010 IC,DN6851 87-A20-459-010 C-IC,LC78622ED MAIN C.B 87-A20-157-010 IC,TA2092N 87-001-536-010 IC,NJM78M05FA C101 87-A10-520-000 CAP,E 3300-35 M SMG C102 87-A10-520-000 CAP,E 3300-35 M SMG...
  • Page 8 www.freeservicemanuals.info 9/3/2014 REF. NO. PART NO. KANRI DESCRIPTION REF. NO. PART NO. KANRI DESCRIPTION C508 87-010-403-080 CAP,ELECT 3.3-50V C761 87-010-196-080 CHIP CAPACITOR,0.1-25 C509 87-010-322-080 C-CAP,S 100P-50 CH C762 87-010-197-080 CAP,CHIP 0.01 DM C510 87-010-322-080 C-CAP,S 100P-50 CH C763 87-010-194-080 CAP,CHIP 0.047 C511 87-010-186-080 CAP,CHIP 4700P...
  • Page 9 www.freeservicemanuals.info 9/3/2014 REF. NO. PART NO. KANRI DESCRIPTION REF. NO. PART NO. KANRI DESCRIPTION C961 87-010-152-080 C-CAP,S 8P-50 CH<HR,U,HA,LH> S314 87-A90-095-080 SW,TACT EVQ11G04M C962 87-010-401-080 CAP,ELECT 1-50V<K,EZ,HS,G> S316 87-A90-095-080 SW,TACT EVQ11G04M CF801 87-008-261-010 FLTR,CF SFE10.7MA5<HR,U,HA,LH> S318 87-A90-095-080 SW,TACT EVQ11G04M CF801 87-008-423-010 FLTR,CF SFE10.7MS3G-A<K,EZ,HS,G>...
  • Page 10 www.freeservicemanuals.info 9/3/2014 REF. NO. PART NO. KANRI DESCRIPTION REF. NO. PART NO. KANRI DESCRIPTION 87-010-315-080 C-CAP,S 27P-50 CH PAMP C.B 87-012-140-080 CAP,470P 87-010-994-080 C-CAP,S 680P-50 CH C203 87-010-400-080 CAP,ELECT 0.47-50V 87-010-316-080 C-CAP,S 33P-50 CH C204 87-010-400-080 CAP,ELECT 0.47-50V 87-010-316-080 C-CAP,S 33P-50 CH C207 87-010-196-080 CHIP CAPACITOR,0.1-25...
  • Page 11 www.freeservicemanuals.info 9/3/2014 REF. NO. PART NO. KANRI DESCRIPTION REF. NO. PART NO. KANRI DESCRIPTION PR103 87-A90-070-080 FUSE,3.5A 125V 251<U> RELAY C.B<EXCEPT G> PR103 87-A90-473-080 PROTECTOR,3.5A 491 60V<EXCEPT U> PR104 87-A90-070-080 FUSE,3.5A 125V 251<U> CN301 88-CL4-701-010 CONN ASSY,7P RPEH<EXCEPT G> PR104 87-A90-473-080 PROTECTOR,3.5A 491 60V<EXCEPT U>...

  • Page 12: Transistor Illustration

    www.freeservicemanuals.info 9/3/2014 TRANSISTOR ILLUSTRATION E C B B C E E C B E C B 2SA933 2SB1344 2SA1296 2SA952 2SC4115 2SB1370 2SC1815 CC5551 DTA144ES 2SB1616 KTC3198 DTC144ES 2SD2025 KTA1267 2SD2478 KTC3199 E C B 2SA1235 DTA144EK 2SJ461 2SK543 2SC3331 2SA1514 DTA144TK 2SK2158...
  • Page 13 www.freeservicemanuals.info 9/3/2014 WIRING – 1 (MAIN) – 13 – Global electronic heritage manuals...
  • Page 14 www.freeservicemanuals.info 9/3/2014 SCHEMATIC DIAGRAM – 1 (MAIN : 1 / 2 <AMP SECTION> / RELAY / HEAD) – 14 – Global electronic heritage manuals...
  • Page 15 www.freeservicemanuals.info 9/3/2014 SCHEMATIC DIAGRAM – 2 (MAIN : 2 / 2 <TUNER SECTION>) <LH, U, HA, HR> – 15 – Global electronic heritage manuals...
  • Page 16 www.freeservicemanuals.info 9/3/2014 SCHEMATIC DIAGRAM – 3 (MAIN : 2 / 2 <TUNER SECTION>) <EZ, K, HS, G> – 16 – Global electronic heritage manuals...
  • Page 17 www.freeservicemanuals.info 9/3/2014 WIRING – 2 (FRONT CNTL) – 17 – Global electronic heritage manuals...
  • Page 18 www.freeservicemanuals.info 9/3/2014 WIRING – 3 (FRONT SEC / DECK / RELAY / HEAD) – 18 – Global electronic heritage manuals...
  • Page 19 www.freeservicemanuals.info 9/3/2014 SCHEMATIC DIAGRAM – 4 (FRONT CNTL / FRONT SEC / DECK) – 19 – Global electronic heritage manuals...
  • Page 20 www.freeservicemanuals.info 9/3/2014 WIRING – 4 (CD / MOTOR / LOAD / DRIVE) – 20 – Global electronic heritage manuals...
  • Page 21 www.freeservicemanuals.info 9/3/2014 SCHEMATIC DIAGRAM – 5 (CD / MOTOR / LOAD / DRIVE) – 21 – Global electronic heritage manuals...
  • Page 22 www.freeservicemanuals.info 9/3/2014 WIRING – 5 (PAMP) – 22 – Global electronic heritage manuals...
  • Page 23 www.freeservicemanuals.info 9/3/2014 SCHEMATIC DIAGRAM – 6 (PAMP) – 23 – Global electronic heritage manuals...
  • Page 24 www.freeservicemanuals.info 9/3/2014 WIRING – 6 (PT) <LH, HA, HR> – 24 – Global electronic heritage manuals...

  • Page 25: Schematic Diagram - 7 (Pt)

    www.freeservicemanuals.info 9/3/2014 SCHEMATIC DIAGRAM – 7 (PT) <LH, HA, HR> – 25 – Global electronic heritage manuals...
  • Page 26 www.freeservicemanuals.info 9/3/2014 WIRING – 7 (PT) <EZ, K, HS, G, U> – 26 – Global electronic heritage manuals...

  • Page 27: Schematic Diagram - 8 (Pt)

    www.freeservicemanuals.info 9/3/2014 SCHEMATIC DIAGRAM – 8 (PT) <EZ, K, HS, G, U> – 27 – Global electronic heritage manuals...

  • Page 28: Lcd Display

    www.freeservicemanuals.info 9/3/2014 LCD DISPLAY PIN No. COM1 COM2 COM3 COM4 PIN No. COM1 COM2 COM3 COM4 SLEEP REPEAT RANDOM MONO STEREO 1 – 1 PRGM COM4 COM3 EDIT COM2 COM1 – 28 – Global electronic heritage manuals...
  • Page 29 www.freeservicemanuals.info 9/3/2014 IC BLOCK DIAGRAM – 29 – Global electronic heritage manuals...
  • Page 30 www.freeservicemanuals.info 9/3/2014 – 30 – Global electronic heritage manuals...
  • Page 31 www.freeservicemanuals.info 9/3/2014 IC DESCRIPTION IC, M38258-075FP <EXCEPT LH,U> / M38258MCM-072FP <LH,U ONLY> Pin No. Pin Name Description – Not used. LCD driver supply voltage VL1. I-CDTSW CD tray switch A/D input. I-HOLD Hold level A/D input. I-SIG/CDSIG RDS signal strength A/D input <EZ only> / CD signal strength A/D input. I-KEY1 Key 1 A/D input.
  • Page 32 www.freeservicemanuals.info 9/3/2014 Pin No. Pin Name Description O-LED-MD MD function LED ON/OFF output. O-LED-CD CD function LED ON/OFF output. O-LED-AUX AUX function LED ON/OFF output. O-LED-TU TUNER function LED ON/OFF output. O-LED-TP TAPE functiom LED ON/OFF output. O-ECO Economical mode ON/OFF output. O-CDCLOSE CD tray close output.
  • Page 33 www.freeservicemanuals.info 9/3/2014 IC, LA9241ML Pin No. Pin Name Description Connects to the pickup's photo diode; adding this pin to pin FIN1 generates RF signal, FIN2 and subtracting it generates FE signal. FIN1 Connects to the pickup's photo diode. Connects to the pickup's photo diode; subtracting this pin from pin F generates TE signal. Connects to the pickup's photo diode.
  • Page 34 www.freeservicemanuals.info 9/3/2014 Pin No. Pin Name Description CV– Input for CLV error signal from DSP. RFSM Output for RF. RFS– For setting RF gain and 3T compensation constant together with RFSM. SLICE LEVEL CONTROL; output for controlling the data slice level of DSP with RF waveform.
  • Page 35 www.freeservicemanuals.info 9/3/2014 IC, LC78622ED Pin No. Pin Name Description DEFI Defect detection signal (DEF) input. Test input. A pull-down resistor is built in. (Must be connected to 0V.) External VCO control phase comparator output. VVSS – Internal VCO ground. (Must be connected to 0V.) ISET PDO output current adjustment resistor connection.
  • Page 36 www.freeservicemanuals.info 9/3/2014 Pin No. Pin Name Description RVSS – Right channel one-bit D/A converter ground. (Must be connected to 0V.) RCHO Right channel one-bit D/A converter output. RVDD – Right channel one-bit D/A converter power supply. MUTER Right channel one-bit D/A converter mute ouput. XVDD –...
  • Page 37 www.freeservicemanuals.info 9/3/2014 IC, LC72131D Pin No. Pin Name Description X-IN A crystal oscillator (4.5MHz) is connected between these pins. X-OUT – Not connected. To enable the IC. Active "H". Digital data input from CPU (M38258MCM) when relevant key is operated. Active "H".
  • Page 38 www.freeservicemanuals.info 9/3/2014 ADJUSTMENT <TUNER / DECK / CD> < TUNER SECTION > 1. Clock Frequency Check 9. DC Balance / Mono Distortion Adjustment Settings : • Test point : TP3 (CLK) Settings : • Test point : TP5 (DC), TP6 (DC) Method : Set to AM 1710kHz (LH,U,HA), AM 1602kHz (HR), •...
  • Page 39 www.freeservicemanuals.info 9/3/2014 MECHANICAL EXPLODED VIEW 1 / 1 – 39 – Global electronic heritage manuals...

  • Page 40: Mechanical Parts List

    PANEL,REAR U<U> 9 8A-CL8-041-010 PANEL,FR<EXCEPT EZ> 41 8A-CL8-228-010 HLDR,HT-SINK LF L 9 8A-CL8-042-010 PANEL,FR EZ<EZ> 42 8A-CL8-229-010 HLDR,HT-SINK LF R 10 8Z-CL7-107-010 BADGE,AIWA SILVER 43 8A-CL8-055-010 WINDOW,TOP 11 8A-CL8-051-010 WINDOW,PANEL 44 8A-CL8-026-010 CABI,TOP 12 8A-CL8-046-010 BASE,WINDOW PANEL 45 8A-CL8-226-010 HLDR,TRANS...
  • Page 41 www.freeservicemanuals.info 9/3/2014 TAPE MECHANISM EXPLODED VIEW 1 / 1 (2ZM–1 YR9NC) P.C.B SOL2 HLDR,IC CAPSTAN HLDR,MOTOR P.C.B HLDR WIRE 3 – 41 – Global electronic heritage manuals...
  • Page 42 www.freeservicemanuals.info 9/3/2014 TAPE MECHANISM PARTS LIST 1 / 1 (2ZM–1 YR9NC) REF. NO. PART NO. KANRI DESCRIPTION REF. NO. PART NO. KANRI DESCRIPTION 1 82-ZM1-327-310 CHAS ASSY,RM 31 82-ZM1-255-310 SPR-E,LVR DIR 2 82-ZM1-258-210 SPR-T,PINCH L 32 82-ZM1-221-310 GEAR,CAM(*) 3 82-ZM1-341-210 LVR ASSY,PINCH L2 33 82-ZM1-227-310 LVR,TRIG...
  • Page 43 www.freeservicemanuals.info 9/3/2014 CD MECHANISM EXPLODED VIEW 1 / 2 (3ZG–3 E3NC) CUSH-G, MAIN A CUSH-G, MAIN A 3ZG-2 E3NC P.C.B – 43 – Global electronic heritage manuals...
  • Page 44 www.freeservicemanuals.info 9/3/2014 CD MECHANISM PARTS LIST 1 / 2 (3ZG–3 E3NC) REF. NO. PART NO. KANRI DESCRIPTION 1 83-ZG3-224-510 HLDR M2 2 83-ZG3-228-610 CHAS,L6 3 83-ZG3-208-010 PULLEY,MOTOR 4 83-ZG3-213-010 LVR,SW 5 83-ZG3-209-610 CAM,SLIDE 6 83-ZG3-207-010 GEAR,TRAY 7 83-ZG3-204-210 GEAR,C 8 83-ZG3-205-010 GEAR,D 9 83-ZG3-217-010 S-SCREW,GEAR D...
  • Page 45 www.freeservicemanuals.info 9/3/2014 CD MECHANISM EXPLODED VIEW 2 / 2 (3ZG–2 E3NC) P.C.B CD MECHANISM PARTS LIST 2 / 2 (3ZG–2 E3NC) REF. NO. PART NO. KANRI DESCRIPTION 1 83-ZG2-243-210 CHAS ASSY,SHT 2 83-ZG2-235-010 GEAR,A3 3 83-ZG2-205-210 GEAR,B 4 83-ZG2-236-010 GEAR MOTOR 3 5 83-ZG2-253-010 SHAFT,SLIDE 5 6 87-A90-836-010...

  • Page 46: Accessories / Package List

    www.freeservicemanuals.info 9/3/2014 ACCESSORIES / PACKAGE LIST REF. NO. PART NO. KANRI DESCRIPTION 1 8A-CL8-905-010 IB,E(9L)-C<EZ> 1 8A-CL8-910-010 IB,G(E)-C<G> 1 8A-CL8-902-010 IB,H(ECA)-C<HR> 1 8A-CL8-904-010 IB,K(E)-C<K> 1 8A-CL8-903-010 IB,LH(ESP)-C<HA,LH> 1 8A-CL8-901-010 IB,U(ESF)-C<U> 2 87-043-115-010 ANT,FEEDER FM<HR,U,HA,LH> 2 87-A90-118-010 ANT,WIRE FM(Z)<K,EZ,HS,G> 3 87-A90-030-010 ANT,LOOP AM-NC C 4 87-A91-017-010 PLUG,CONVERSION JT-0476<HR,LH>...
  • Page 47 www.freeservicemanuals.info 9/3/2014 2–11, IKENOHATA 1–CHOME, TAITO-KU, TOKYO 110, JAPAN TEL:03 (3827) 3111 9420025 9630472 0251431 Printed in Singapore Global electronic heritage manuals...

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Xr-m201

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