Manitowoc AUCS Q Use And Care Manual

Manitowoc AUCS Q Use And Care Manual

Q model aucs a accessory

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Q Model
AuCS
A Accessory
®
(Automatic Cleaning System)
Installation
Use and Care Manual
®
This Manual Covers Installation, Use and Care Information for the AuCS
A Accessory.
We reserve the right to make product improvements at any time.
Specifications and design are subject to change without notice.
Part Number 80-1218-3

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Summary of Contents for Manitowoc AUCS Q

  • Page 1 Q Model AuCS A Accessory ® (Automatic Cleaning System) Installation Use and Care Manual ® This Manual Covers Installation, Use and Care Information for the AuCS A Accessory. We reserve the right to make product improvements at any time. Specifications and design are subject to change without notice. Part Number 80-1218-3...
  • Page 2 Safety Notices When installing or using the AuCS sure to pay close attention to the safety notices in this manual. Disregarding the notices may lead to serious injury and/or damage to the ice machine or AuCS accessory. Throughout this manual, you will see the following types of safety notices: WARNING Text in a Warning box alerts you to a potential...
  • Page 3: Table Of Contents

    Table of Contents Table of Contents Section 1 - General Information Freight Damage and Claims Procedure... 1-1 Model/Serial Number Location ... 1-1 Owner Warranty Registration Card... 1-2 Warranty Coverage ... 1-2 Component Location and Identification ... 1-3 Compatible Ice Machine Models ... 1-4 Section 2 - Installation Instructions General...
  • Page 4 Table of Contents THIS PAGE INTENTIONALLY LEFT BLANK...
  • Page 5: Section 1 - General Information

    These conditions must be met before your claim can be processed by the distributor. 5. Claims Manitowoc Ice, Inc. and your local distributor will arrange to repair or replace the equipment. Section 1 General Information Model/Serial Number Location Record the model and serial number of the AuCS accessory in the space provided below.
  • Page 6: Owner Warranty Registration Card

    NOTE: If the dealer the ice machine and AuCS accessory were purchased from is not authorized to perform warranty service, contact the Manitowoc distributor or Manitowoc Ice, Inc. for the name of the nearest authorized service representative. ® A accessory, or the use ®...
  • Page 7: Component Location And Identification

    Section 1 General Information Component Location and Identification MOUNTING SLOTS DISPENSING PUMP COMMUNICATION WIRE (9 FEET LONG) VINYL TUBE (9 FEET LONG) VINYL TUBE PLASTIC CAP CONTROL BOARD ELECTRIC POWER CORD (8 FEET LONG) PUMP OSCILLATING DIODE SV1630G COMMUNICATION CONNECTION QDUAL COMMUNICATION WIRE IS SUPPLIED WITH ICE COMMUNICATION CONNECTION MACHINE AND IS LOCATED ON THE BACK OF...
  • Page 8: Compatible Ice Machine Models

    Compatible Ice Machine Models The AuCS®A accessory can be used on all Manitowoc ice machines capable of accepting the AuCS accessory. Q Model Undercounter (Q130, Q210, Q270) QM model (QM20, QM30, QM45) and Flake Ice Machines (QF800, QC700, QF400) are not AuCS compatible.
  • Page 9: Section 2 - Installation Instructions

    General These instructions are provided to assist the qualified installer. Check your local yellow pages for the name of the nearest Manitowoc Ice Machine Distributor or call Manitowoc Ice, Inc. for information regarding installation and start-up services. WARNING Improper installation will affect dispensing rate.
  • Page 10: Location/Mounting

    Location/Mounting CAUTION Do not install in an area where the air temperature falls below 35°F or exceeds 110°F. ® The AuCS A must be protected if it will be subjected to temperatures below freezing. Refer to “Removal From Service/Winterization.” HEIGHT REQUIREMENT (Refer to drawing on page 2-3.) Either the base or the ®...
  • Page 11: Installation Instructions

    Section 2 Installation Instructions BASE OF ICE MACHINE NO! TOO HIGH 2” 5 CM 2” 5 CM BOX BASE OR BOX TOP MUST BE WITHIN 2” (5 CM) ICE MACHINE BASE NO! TOO LOW NOTE: BOX MUST ALSO MOUNT WITHIN REACH OF 9’ TUBING AND LOW VOLTAGE COMMUNICATION WIRE. SV1639G Height and Distance Requirements...
  • Page 12: Connection To Ice Machine

    Connection to Ice Machine GENERAL Parts Identification PVC CONDUIT FITTING (A) INSTALLATION ½” PVC CONDUIT FITTING HOSE CLAMPS LOCKNUT BUMPER PVC Conduit Fitting (A) Installation 1. Insert the PVC fitting (A) into the AuCS tighten with the lock nut (C). Disconnect the electric power supply to the ice FOAM TAPE machine at the electrical disconnect before...
  • Page 13 Section 2 Installation Instructions Connection to Ice Machine (cont.) Q200 Q280 Q450 Q320 Q370 Q420 Q600 Q800 Q1000 Q600C Q800C Q1000C Q1300 Q1600 Q1800 1-1/8” DIAMETER ACCESS HOLE 1-1/8” DIAMETER ACCESS HOLE 5” 3” 1.5” 1.5” ½” PVC CONDUIT FITTING (A) ½”...
  • Page 14 Installation Instructions IB600C IB800C IB1000C 5.9" 3.0" QDUAL 7.5" 2" 1-1/8" DIAMETER ACCESS HOLE 7.5" 1-1/8" DIAMETER ACCESS HOLE Section 2 Q1400C 1-1/8" DIAMETER ACCESS HOLE 2"...
  • Page 15 Connection to Ice Machine (cont.) PVC CONDUIT CONNECTION (NOT SUPPLIED) Connect the ½” PVC conduit from the AuCS the ice machine. CAUTION Install 1/2” conduit to protect the tubing and modular wire from damage or access. NOTE: A pulling elbow is recommended for easier routing of the vinyl tubing and modular wire.
  • Page 16 Installation Instructions Section 2 Connection to Ice Machine (cont.) WATER INLET VALVE ACCESS HOLE SV1641G WATER INLET BARBED FITTING WATER INLET BARBED FITTING Vinyl Tubing Installation SV3064 (Typical 22” Ice Machine Shown) IB600C IB800C IB1000C ROUTE TUBING ROUTE TUBING AND CONNECT TO 90°...
  • Page 17 Section 2 Q1400C ONLY 1/4" DIA x 4" LG VINYL TUBING 1/2" PVC CONDUIT FITTING (QTY 2) 90° THREADED ELBOW 1/4" FERRULE NUT 90° BARBED ELBOW 3/8" HOSE CLAMP (QTY 2) 1/2" LOCKNUT (QTY 2) Installation Instructions A. Slide the 1/4" ferrule nut (part D) onto the 1/4" tubing (part A) B.
  • Page 18 Installation Instructions Connection to Ice Machine (cont.) COMMUNICATION WIRE CONNECTION Insert the low voltage communication wire through the ½” conduit connecting the AuCS machine. machine. ROUTE WIRING THROUGH ACCESS HOLES AS SHOWN Low Voltage Communication Wire Connection QDUAL ONLY: The communication wire is attached to the rear of the ice machine control box.
  • Page 19 Connection to Ice Machine (cont.) VINYL TUBING CONNECTION 1. Insert the tubing into the ½” conduit from the ® AuCS to the ice machine. 2. Slide the 3/8” hose clamp (B) onto the tubing and connect it to the barbed fitting on the AuCS dispenser pump.
  • Page 20: Determine Type Of Solution Needed

    It is a violation of Federal law to use these products in a manner inconsistent with their labeling. MANITOWOC ICE MACHINE CLEANER Part Number 94-0546-3 Ice Machine Cleaner is used to control build-up and to remove lime scale or other mineral deposits. It will not “sanitize”...
  • Page 21: Changing Solution Type

    Section 2 Changing Solution Type CAUTION Do not mix Cleaner and Sanitizer solutions together. It is a violation of Federal law to use these products in a manner inconsistent with their labeling. Use the following procedure to flush the system prior to changing from Cleaner to Sanitizer or from Sanitizer to Cleaner.
  • Page 22: Setting Frequency Of Cleaning

    Setting Frequency Of Cleanings ® The AuCS A is factory-set to clean (or sanitize) the ice machine approximately once every two weeks. For less frequent cleaning, set the selector switch as indicated below. (Refer to “Component Location and Identification” for selector switch location.) Switch Time Between Position...
  • Page 23: Automatic Operation

    Section 3 Automatic Operation The following occurs when the toggle switch is in the ICE position: • The ice machine control board counts the number of ice harvest cycles. ® • The AuCS A accessory interrupts the ice making mode and starts the cleaning (or sanitizing) mode when the harvest count equals the “Frequency of Cleaning”...
  • Page 24: Changing Switch Position During Automatic Operation

    Ice Machine Operation Changing Switch Position During Automatic Operation Q MODELS/IB MODELS/SU1000C If the toggle switch is moved to OFF prior to the pump dispensing (less than 45 seconds into the cycle) then switched to: A normal ice-making mode begins. CLEAN A manual clean cycle begins.
  • Page 25: Qdual

    Section 3 QDUAL ONLY Manual Start Operation Step 1 Set the toggle switch to the OFF position after ice falls from the evaporator at the end of a Harvest cycle. Or, set the switch to the OFF position and allow the ice to melt off the evaporator CAUTION Never use anything to force ice from the evaporator.
  • Page 28 MANITOWOC ICE, INC. 2110 South 26th Street P.O. Box 1720 Manitowoc, WI 54221-1720 Phone: (920) 682-0161 Fax: (920) 683-7585 Web Site - www.manitowocice.com ©2002 Manitowoc Ice, Inc.

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