Mackie 406M Service Manual

Mackie 406M Service Manual

Ppm series
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PPM series
Professional Powered Mixers:
406M, 408M, 808M, 408S and 808S
1
2
3
U
U
U
MON
MON
MON
+15
+15
+15
O O
O O
O O
O O
U
U
U
EFX
EFX
EFX
+10
+10
+10
O O
O O
O O
O O
U
U
U
HI
HI
HI
12kHz
12kHz
12kHz
-15
+15
-15
+15
-15
+15
-15
U
U
U
MID
MID
MID
2.5kHz
2.5kHz
2.5kHz
-12
+12
-12
+12
-12
+12
-12
U
U
U
LOW
LOW
LOW
80Hz
80Hz
80Hz
-15
+15
-15
+15
-15
+15
-15
PAN
PAN
PAN
L
R
L
R
L
R
L
NORMAL
INPUT
NORMAL
INPUT
NORMAL
INPUT
NORMAL
LEVEL
LEVEL
LEVEL
SET
SET
SET
LOW
HI
LOW
HI
LOW
HI
LOW
U
U
U
O O
+20dB
O O
+20dB
O O
+20dB
1
2
3
VOLUME CH.
VOLUME CH.
VOLUME CH.
VOLUME CH.
INSERT
INSERT
INSERT
LINE
LINE
LINE
1
2
3
MIC
MIC
MIC
SERVICE MANUAL
4
5
6
7
8
U
U
U
U
U
MON
MON
MON
MON
MON
+15
+15
+15
+15
+15
O O
O O
O O
O O
U
U
U
U
U
EFX
EFX
EFX
EFX
EFX
+10
+10
+10
+10
+10
O O
O O
O O
O O
U
U
U
U
U
HI
HI
HI
HI
HI
12kHz
12kHz
12kHz
12kHz
12kHz
+15
-15
+15
-15
+15
-15
+15
-15
+15
U
U
U
U
U
MID
MID
MID
MID
MID
2.5kHz
2.5kHz
2.5kHz
2.5kHz
2.5kHz
+12
-12
+12
-12
+12
-12
+12
-12
+12
U
U
U
U
U
LOW
LOW
LOW
LOW
LOW
80Hz
80Hz
80Hz
80Hz
80Hz
+15
-15
+15
-15
+15
-15
+15
-15
+15
PAN
PAN
PAN
PAN
PAN
R
L
R
L
R
L
R
L
R
INPUT
NORMAL
INPUT
NORMAL
INPUT
NORMAL
INPUT
NORMAL
INPUT
LEVEL
LEVEL
LEVEL
LEVEL
LEVEL
SET
SET
SET
SET
SET
HI
LOW
HI
LOW
HI
LOW
HI
LOW
HI
U
U
U
U
U
O O
+20dB
O O
+20dB
O O
+20dB
O O
+20dB
O O
+20dB
4
5
6
7
8
VOLUME CH.
VOLUME CH.
VOLUME CH.
VOLUME CH.
INSERT
INSERT
INSERT
LEFT/MONO
LEFT/MONO
STEREO
STEREO
MIC/
MIC/
LINE
LINE
LINE
RIGHT
RIGHT
LINE
LINE
HI-Z
HI-Z
4
5
6
7
8
MIC
MIC
MIC
MIC
MIC
POWER
MASTER OUTPUT SECTION
CUSTOM 32-BIT PRECISION
DIGITAL STEREO EFFECTS PROCESSING
NORMAL
63
125
250
500
1K
2K
4K
+15
10
EFX
CLIP
EFX BYPASS
5
0
12
EFX DRIVE
0
LEVEL
5
EFX WIDE
10
REVERSE
DELAY 1
-15
GATED
DELAY 2
CATHEDRAL
DELAY 3
LG. HALL
DELAY 4
MONITOR EQUALIZER
MD. HALL
CHORUS
LG. PLATE
FLANGE
75Hz RUMBLE
MD. PLATE
PHASER
REDUCTION
SM. ROOM
SPRING
63
125
250
500
1K
2K
4K
PARAMETERS
NORMAL
NORMAL
+15
10
5
0
0
10
0
10
TIME
DAMPING
5
REVERBS
DELAYS
10
RATE
DEPTH
CHORUS
-15
FLANGE
PHASER
MAIN-STEREO/MONO EQUALIZER
75Hz RUMBLE
PHANTOM
BREAK
POWER CH 1 -8
(MUTES CH 1-6)
REDUCTION
POWER AMP ROUTING
808S
2 X 600W STEREO
STEREO MAINS
LEFT = MAIN
RIGHT = MONITOR
EFFECTS
(OVERRIDES INTERNAL EFX)
MAINS
MONITOR
EFX FOOT
L POWER
R POWER
LINE
SWITCH
SEND
AMP IN
AMP IN
OUT
LEFT RETURN
RIGHT RETURN
L MIXER OUT
R MIXER OUT
COMPRESSOR
OUT
IN
©1999, ©2000 MACKIE DESIGNS, INC.
LEVEL
8K
16K
U
CLIP
15+
5
10
+10
O O
0
5
EFX TO
MON
5
0
U
10
5
15
10
20
15-
30
+12dB
O O
MONITOR
MASTER
8K
16K
LEVEL
U
CLIP
15+
5
10
O O
+10
0
5
EFX TO
MAIN
5
0
U
10
5
15
10
20
15-
30
+12dB
O O
MAIN
L
R
MASTER
TAPE IN
U
L
R
+15
O O
LEVEL
R
L
TAPE OUT
820-185-00

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Table of Contents
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Summary of Contents for Mackie 406M

  • Page 1 PPM series Professional Powered Mixers: 406M, 408M, 808M, 408S and 808S POWER MASTER OUTPUT SECTION CUSTOM 32-BIT PRECISION DIGITAL STEREO EFFECTS PROCESSING LEVEL NORMAL CLIP CLIP EFX BYPASS EFX TO EFX DRIVE LEVEL 12kHz 12kHz 12kHz 12kHz 12kHz 12kHz 12kHz...
  • Page 2 SERVICE ON THIS EQUIPMENT IS TO BE PERFORMED BY EXPERIENCED REPAIR TECHNICIANS ONLY...
  • Page 3: Table Of Contents

    Mackie Designs, Service Technical Assistance, is available 8AM - 5PM PST, Monday through Friday for Authorized Mackie Service Centers, at 1-800-258-6883. Feel free to call with any questions and speak with a carefully-calibrated technician. If one is not available, leave a detailed message and a qualified Mackoid will return your call asap.
  • Page 4: Overview

    408S 808M 808S Two types of power transformer are used, one for the 406M, 408M and 408S and one for the 808M and 808S. All models use the same effects board and output board. There are two different amplifier boards (800 watts and 400 watts), three different mixer boards (8 channel Mono, 8 channel Stereo and six channel Mono) and two types of AC power board (one for the 800 watt models, one for 400 watts).
  • Page 5: 808S Front Panel

    808S front panel POWER MASTER OUTPUT SECTION CUSTOM 32-BIT PRECISION DIGITAL STEREO EFFECTS PROCESSING LEVEL NORMAL CLIP EFX BYPASS CLIP EFX TO EFX DRIVE LEVEL 12kHz 12kHz 12kHz 12kHz 12kHz 12kHz 12kHz 12kHz EFX WIDE REVERSE DELAY 1 GATED DELAY 2 +12dB CATHEDRAL DELAY 3...
  • Page 8: Specifications

    Specifications Equalization Frequency Response Maximum Voltage Gain Rumble Reduction: Mic Input to Main Mixer Output Mic Input to 75Hz, –18 dB/octave (Trim at 0 dB): Insert Output: 40 dB Channel EQ: +0, –1 dB, 32Hz to 20kHz Tape Output: 60 dB High ±15 dB @ 12kHz +0, –3 dB, 16Hz to 80kHz...
  • Page 9 Channel Separation Turn On Delay: > 75 dB @ 1kHz 3 seconds 406M, 408M, 408S 250 watts per channel into 2Ω Damping Factor AC Power Requirements 200 watts per channel into 4Ω > 250 @ 1kHz United States: 120VAC, 60Hz 125 watts per channel into 8Ω...
  • Page 10: Amplifier Theory

    808M/808S Power Amplifier Theory of Operation The power amplifier used in the 800 series powered mixer is typically referred to as having a high efficiency output stage. It uses a Class-H topology. When signal levels are low, one can pull power from the +/-45V supplies. Only when signal levels are high is current pulled from the +/-90V supplies.
  • Page 11 Referring to the channel-1 switching circuit shown here. There are two pairs of jumper resistors. The first pair (R121, R106) allow both class-H switches to operate in tandem. When operating in tandem, if the positive switch actuates, the negative switch also does, and visa versa.
  • Page 12 R104 (Both 2.2K ohms) allowing around 1.4mA to flow into pin-12. This current flows out of pin-3 and approximately half of it flows through D38 / R83 and the other half to the emitter of common base amplifier Q34. The current flowing in the collector of Q34, pulls the high side of R120 to ground potential, allowing again around 14V to be dropped across R120.
  • Page 13: Safety Test

    Safety test You must perform the following leakage test before returning the mixer to your customer. Take every safety precaution to protect yourself while doing this test. 1. Make a small loading RC circuit as shown in the diagram below, and connect the AC volt meter between the AC power source ground and any exposed metal on the unit under test.
  • Page 14: Amplifier Test And Calibration

    Amplifier tests for the 808M and 808S Power Consumption With no signal and no load, the power consumption from the AC mains should be: Variac Power consumption Up to 40vac < 5W Up to 60vac < 20W Up to 120vac <...
  • Page 15 Amplifier tests for the 406M/408M/408S Power Consumption With no signal and no load, the power consumption from the AC mains should be: Variac Power consumption Up to 40vac < 3W Up to 60vac < 8W Up to 120vac < 40W...
  • Page 16: Efx Signal Flow

    EFX signal flow BLOCK DIAGRAMS EFX SEND EFX CLIP EFX SEND EFX CLIP EFX RETURN L TO MAIN Off to +10dB EFX RET L TO MAIN Off to +10dB TIME/RATE TIME/RATE LEVEL LEVEL EMAC EMAC Off to +12dB Off to +12dB DAMPING/DEPTH DAMPING/DEPTH EFX RETURN R...
  • Page 17 SIGNALS TO THE EFX BOARD This section of the schematic shows the single analog signal going into the EFX circuit board. It also shows the EFX Drive Level pot R429. This shows the effect of the footswitch and EFX Mute (BYPASS) switch SW5. The FLAG signal goes off to the EFX board DSP IC U2.
  • Page 18: Efx Overview

    EFX overview The EFX circuit board schematics and pcb layouts are shown in chapter 192. The circuit is made from the following main elements: Clock, CODEC, DSP and SRAM CLOCK Y1 DSP IC U2 Bypass switch FLAG IN WIDE switch BANK DGND Analog input...
  • Page 19: Connectors

    Connectors MIXER TO EFX BOARD The details for the mixer to EFX board connector are shown on the previous page. MIXER TO AMPLIFIER BOARD The connection between the mixer and amplifier boards is the same for all models of powered mixers. These are samples of the amplifier output, LEFT COMP used to drive the compression circuit on the...
  • Page 20 OUTPUT BOARD The amplifier channel outputs connect to J3 on the output board. BLACK, CH1( - ) GREY, CH2 ( - ) RED, CH1 ( + ) ORANGE, CH2 ( + )

This manual is also suitable for:

408m808m408s808s

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