Related Manuals for Lightning LB1500
Summary of Contents for Lightning LB1500
- Page 1 HIGH SPEED BURNISHER Operating Instructions (ENG) MODEL: LB1500 10090160 Read these instructions before using the machine 86037180 12/29/06 PRV NO. 980101...
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Page 2: Machine Data Log/Overview
MACHINE DATA LOG/OVERVIEW MODEL______________________________ DATE OF PURCHASE ________________ SERIAL NUMBER____________________ YOUR DEALER Name: __________________________________________________________________________________________________ Address: _______________________________________________________________________________________________ For the name and address of your dealer contact: Windsor Industries Phone Number: _________________________________________________________________________________________ LB1500 86037180 12/29/06... -
Page 3: Table Of Contents
Technical Specifications .......3-1 Handle Installation ........3-2 Operation ............3-3 Pad Driver Installation........3-4 MAINTENANCE Machine Troubleshooting......4-1 Wiring Diagram/Service Schedule ....4-2 GROUP PARTS LIST Motor Group..........5-1 Frame Group..........5-3 Drive/Pad Lock Group........5-5 Handle Group..........5-7 Wiring Group..........5-9 Suggested Spare Parts....... 5-11 Warranty ............. 5-12 LB1500 86037180 12/29/06... -
Page 4: How To Use This Manual
The OPERATIONS section is to familiarize the operator with the operation and function of the machine. The MAINTENANCE section contains preventive maintenance to keep the machine and its components in good working condition. LB1500 86037180 12/29/06... -
Page 5: Important Safety Instructions
Do not pull or carry by cord, use cord as a handle, close a door on cord, or pull cord around sharp edges or corners. Do not pull/run machine over cord. Keep cord away from heated surfaces. Connect to a properly grounded outlet. See Grounding Instructions. SAVE THESE INSTRUCTIONS LB1500 86037180 12/29/06... -
Page 6: Hazard Intensity Level
Unless Operation Guide is Read and understood. In Flammable or Explosive areas. In areas with possible falling objects. WHEN SERVICING MACHINE: Avoid moving parts. Do not wear loose clothing; jackets, shirts, or sleeves when working on the machine. Use Windsor approved replacement parts. LB1500 86037180 12/29/06... -
Page 7: Grounding Instructions
The green colored rigid ear, lug, or the like extending from the adaptor must be connected to a permanent ground such as a properly grounded outlet box cover. Whenever the adaptor is used, it must be held in place by a metal screw. LB1500 86037180 12/29/06... -
Page 8: Technical Specifications
The sound pressure level at the operator’s ear was measured to be 70 dBA. This was a nearfield, broad-band measurement taken in a typical industrial environment on a tile floor. This appliance contains no possible source of impact noise. The instantaneous sound pressure level is below 63 LB1500 86037180 12/29/06... -
Page 9: Handle Installation
NOTE: The spacers (items 1) are required for the correct operation of the handle. The spacers are positioned completely inside the pivot holes in the casting, and are held in place by tightening the bolts and washers (items 2 and 3) against the spacer. LB1500 86037180 12/29/06... -
Page 10: Operation
86222560 flat on the opposite side of the handle is flush PRV NO. 66334 to the bracket. PIVOT PIN C L HANDLE C L LOCKING SIDE FLAT LB1500 86037180 12/29/06... -
Page 11: Pad Driver Installation
The circuit breaker is located on the rear of the motor. Push the reset button to restart the machine. If the breaker trips again, correct the cause of overloading before proceeding. LB1500 86037180 12/29/06... -
Page 12: Troubleshooting
Damaged or unevenly Replace pad. Do not rest machine on pad when not worn pad. in use. Damaged pad driver. Replace. Pad does not turn but Belt is loose or broken Adjust or replace belt. motor is running LB1500 86037180 12/29/06... -
Page 13: Maintenance
Check pad driver system for damage Check handles, switches, and knobs for damage Store with pad off the floor Check all bearings for noise Check skirt/bumpers for damage and replace as necessary Check overall performance of machine LB1500 86037180 12/29/06... -
Page 14: Motor Group
MOTOR GROUP LB1500 86037180 12/29/06... - Page 15 PRV NO. DESCRIPTION NOTES: FROM 86216720 140694 CIRCUIT BREAKER, 25 AMP MP/MB 86223390 67488 RECTIFIER, 50A 600V BRIDGE 86001820 14404 BRUSH SET MOTOR (PKG OF 4) 86003660 34378 FUSE 86003670 34379 FUSE HOLDER 86001020 09135 BEARING, MOTOR LB1500 86037180 12/29/06...
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Page 16: Frame Group
FRAME GROUP LB1500 86037180 12/29/06... - Page 17 FRAME GROUP SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES: FROM 86220050 500766 LABEL, LIGHTNING 1500 MAIN 86215460 140397 BRACKET, HANDLE LINK 86217630 29229BLU DECK, 20 IN BURNISHER, BLUE 86214930 03111 AXLE, MAIN POLISHER WHEEL, 5D X 1.25 X 13MM ID...
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Page 18: Drive/Pad Lock Group
DRIVE/PAD LOCK GROUP LB1500 86037180 12/29/06... - Page 19 86222480 66426 FLEX 86246740 51353 LOCK, PAD DRIVER BLUE 86276740 70720 SCR, #10 X 3/8 PPHST TYPE B 86006670 70201 SCR, 1/4-20 X 3/4 FHCS DL 86223980 09134 BEARING, 25MM X 52MM 86214940 03115 AXLE, PAD DRIVER LB1500 86037180 12/29/06...
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Page 20: Handle Group
HANDLE GROUP 27, 11, 12 LB1500 86037180 12/29/06... - Page 21 SCR, M6 X 50 SHCS BLK 86218500 38316 HANDLE, BRNSHR EXTND 86224300 730021 SPACER, POLISHER HANDLE 86216920 23206 CORDSET, 14/3 X 52” SJT BLK 86224930 730012 STRAIN RELIEF, 14/3 STRAIGHT 86136720 70701 SCR, M10 X 1.5 X 90 HHCS PLTD LB1500 86037180 12/29/06...
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Page 22: Wiring Group
WIRING GROUP PRIOR TO SN10016973 LB1500 86037180 12/29/06... - Page 23 NUT, ORG WIRE (2-5 18G/2-14G) 86137330 87208 WASHER, M5 SHAKEPROOF PLTD 86288450 70689 SCR, M4.8 X 10 HHTF TYPE B 86216920 23206 CORDSET, 14/3 X 52", SJT, BLK 86198450 20005 CLAMP, 5/16 NYLON 10020019 86215140 140674 BARRIER SHEET 5-10 LB1500 86037180 12/29/06...
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Page 24: Suggested Spare Parts
RING, 20M EXTERNAL SNAP 86222480 66426 PAD DRIVER, 20IN BURNISHER FLEX 86246740 51353 LOCK, PAD DRIVER BLUE 86223970 09133 BEARING, 20MM X 52MM 86215330 14424 BELT, DRIVE 38 IN 86223980 09134 BEARING, 25MM X 52MM 86217510 27913 COVER, BEARING 5-11 LB1500 86037180 12/29/06... -
Page 25: Warranty
WINDSOR INDUSTRIES North American New Machine Warranty Effective on all products shipped AFTER July 31, 2007 Limited Warranty Windsor Industries warrants new machines against defects in material and workmanship under normal use and service to the original purchaser. Any statutory implied warranties, including any warranty of merchantability or fitness for a particular purpose, are expressly limited to the duration of this written warranty. - Page 26 WINDSOR INDUSTRIES North American New Machine Warranty Effective on all products shipped AFTER July 31, 2007 Normal wear items and accessories including, but not limited to, belts, brushes, FLEXAMATIC® foot pedal, capacitors, carbon brushes, casters, clutches, cords, filters, finishes, gaskets, hoses, light bulbs, rectifiers, switches, squeegees, bearings, pulleys, relays, actuating cables, wheels, tires, and propane tanks will be warranted for manufacturing defects for 90-days from the purchase date.