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Eagle TT-4 Parts & Service Manual

Tt-series tow tractor
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See also: Service & Parts Manual , Operating Manual
Enlarged version
EAGLE TUGS
P
& S
M
ARTS
ERVICE
ANUAL
V e hicle T ype s: T T- 4 , TT - 5 , TT - 6 , & T T - 8
En gine T ype : Chrysler 2.5L 4 Cylinder Engine Model
QA022 REV05 01.27.12

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Summary of Contents for Eagle TT-4

  • Page 1 EAGLE TUGS & S ARTS ERVICE ANUAL V e hicle T ype s: T T- 4 , TT - 5 , TT - 6 , & T T - 8 En gine T ype : Chrysler 2.5L 4 Cylinder Engine Model...
  • Page 2 QA022 REV05 01.27.12...

  • Page 3: Introduction

    Eagle inventories most of the component parts found in its TT-series tow tractors, and most spare/service parts can be shipped the same day the order is received. Parts orders need to be received at Eagle by 12:00 pm (Noon) EST in order for the parts to be shipped that same day.

  • Page 4: Table Of Contents

    ABLE ONTENTS INTRODUCTION ........................3 & U ......................... 3 URPOSE SE OF ANUAL ............................3 ECHNICAL ASSISTANCE .......................... 3 RDERING PARE ERVICE ARTS ............................3 ONTACT NFORMATION ..............................4 ABLE OF CONTENTS WARRANTY ..........................6 ID I ............................. 6 EHICLE NFORMATION ............................
  • Page 5 ABLE ONTENTS Axle Assembly—Front Drive ALL Wheel Drive ..................49 Axle Assembly—Rear ............................50 Axle Torque Specifications ..........................51 Axle Assembly Breakdown—Front Non-Drive (2WD) ................52 Axle Assembly Breakdown—Front Drive ALL Wheel Drive ..............54 Axle Assembly Breakdown — Rear Drive ....................58 ...................................

  • Page 6: Warranty

    ARRANTY ID I EHICLE NFORMATION This information can be found on the tractor’s I.D. Plate located on the firewall next to the driver’s seat. Additionally, there is a permanent serial number located on the rear bulkhead inside the engine compartment. MODEL SERIAL # MFG DATE...

  • Page 7: Warranty Information

    Eagle tow tractor and/or parts which have been repaired or altered outside of Eagle’s plant or the facility of an Authorized Service Representative without the permission of Eagle.

  • Page 8: Safety Information

    AFETY NFORMATION MPORTANT AFETY OTICE Appropriate service methods and proper repair procedures are essential for the safe, reliable operation of all indus- trial engines as well as the personal safety of the individual performing the work. This Service Manual provides general directions for accomplishing service and repair work with tested and effective techniques.

  • Page 9: Service Parts Illustrations & Detail

    The following abbreviations are used throughout the parts lists in this section. Abbreviation Meaning Purpose Part required but not shown on diagram Not Listed No Part Number Parts shown and numbered, but not stocked and sold by Eagle. Typi- cally used for bolts, clamps, etc… QA022 REV05 01.27.12...

  • Page 10: Power Train

    OWER RAIN ENGINE DRESS QA022 REV05 01.27.12...
  • Page 11 OWER RAIN ENGINE DRESS Item Part Number Description A-TT4-00651 OIL PRESSURE SENDING UNIT A-TT4-00652 WATER TEMPERATURE SENDING UNIT A-TT4-00653 FAN SWITCH A-TT4-00304 IGNITION MODULE A-TT6-00012-1 BRACKET-IGNITION MODULE A-TT6-00011-2 ADAPTER PLATE CARBURETOR A-TT5-00012 CARBURETOR A-TT5-00710 GOVERNOR B-TT5-00708 SPACE PLATE-CARBURETOR B-TT5-00709-1 ACCELERATOR CABLE MTG. BRACKET 4324411 CARBURETOR GASKET 1001...

  • Page 12: Engine Mounts

    OWER RAIN ENGINE MOUNTS QA022 REV05 01.27.12...
  • Page 13 OWER RAIN ENGINE MOUNTS Item Part Number Description B-TT4-00052-1 FIRE WALL MOUNT SCREW-HEX CAP-1/2-13 X 1 1/2 WASHER-FLAT-1/2 NUT-LOCK-1/2-13 SCREW-HEX CAP-1/2-13 X 4 B-TT4-00051-1 MOUNT-TRANSMISSION SCREW-HEX CAP-M10-1.5 X 35 A-TT4-00067 ENGINE SUPPORT SIDE SCREW-HEX CAP-1/2-13 X 4 1/2 GR5 SCREW-HEX CAP-M12-1.75 X 28 SCREW-HEX CAP-M12-1.75 X 60 A-TT4-00068 ENGINE SUPPORT...

  • Page 14: Engine Oil

    OWER RAIN ENGINE OIL QA022 REV05 01.27.12...
  • Page 15 OWER RAIN ENGINE OIL Item Part Number Description 4387478 SEAL-OIL PAN TO RETAINER FRONT 5203778 SEAL-OIL PAN TO RETAINER REAR(NS) 6032145 OIL PAN DRAIN PLUG(NOW 1 PIECE) 4621160 PAN-OIL PARTIAL WITH LINERS PAINTED 6501990 SCREW-HEX HEAD-M8-1.25 X 18 4387575 TUBE & CLIP-OIL LEVEL INDICATOR 6101445 NUT-OIL LEVEL INDICATOR TUBE(NS) 4397768...

  • Page 16: Cylinder Head

    OWER RAIN CYLINDER HEAD QA022 REV05 01.27.12...
  • Page 17 OWER RAIN CYLINDER HEAD Item Part Number Description 4728218 GASKET PACKAGE STEEL HEAD(NS) 4773063 GASKET PACKAGE ALUMINUM HEAD(NS) 5241066 CYLINDER HEAD COVER 4739918 ALUMINUM CYLINDER HEAD COVER 4667303 RESTRICTOR 4621012 CAP-OIL FILTER 6100276 SCREW-HEX CAP-W/ WASHER M6-20 4343882 GASKET 4105395 SEAL-CAMSHAFT FRONT OIL SCREW-HEX CAP M8-1.25 X 45 4343627...

  • Page 18: Cylinder Block

    OWER RAIN CYLINDER BLOCK QA022 REV05 01.27.12...
  • Page 19 OWER RAIN CYLINDER BLOCK Item Part Number Description 4626450 GASKET PACKAGE LOWER ENGINE 4556431 ENGINE INJECTOR 6500402 DOWEL-CYLINDER BLOCK TO HEAD PLUG-CYLINDER BLOCK WATER JACKET DRAIN (1/4) DOWEL-CYLINDER BLOCK TO CRANKSHAFT RETAINER 6100276 SCREW-HEX CAP W/ WASHER 6100271 SCREW-HEX CAP W/ WASHER 2473275 SEAL CRANKSHAFT FRONT OIL 5203778...

  • Page 20: Crankshaft Piston & Torque Converter

    OWER RAIN CRANKSHAFT, PISTON & TORQUE CONVERTOR QA022 REV05 01.27.12...
  • Page 21 OWER RAIN CRANKSHAFT, PISTON & TORQUE CONVERTOR Item Part Number Description 5241076 BEARING PACKAGE CONNECTING ROD 5241077 .025mm US 5241079 .250mm US CAP CONNECTING ROD BEARING 4227678 NUT CONNECTING ROD BEARING 6501934 SCREW-HEX CAP CAPS CRANKSHAFT BEARING 4637601 BEARING PACKAGE CRANKSHAFT 46376021 .025mm US 4637604...

  • Page 22: Camshaft & Valves

    OWER RAIN CAMSHAFT & VALVES QA022 REV05 01.27.12...
  • Page 23 OWER RAIN CAMSHAFT & VALVES Item Part Number Description 6501226 STUD & WASHER M6-41 4343660 GUIDE-CHAIN 4483486 SPROCKET-CRANKSHAFT CHAIN 4273260 CHAIN-BALANCE SHAFT 6101410 SCREW-CRANKSHAFT SPROCKET M6-16 6501714 SCREW-HEX CAP W/ WASHER M6-16 6100272 SCREW-HEX CAP W/ WASHER M6-50 4323041 TROUGH-CARIER COVER FRONT 6501420 SCREW-HEX CAP W/ WASHER M6-35 4483485...

  • Page 24: Timing Belt, Covers & Intermediate Shaft

    OWER RAIN TIMING BELT, COVERS & INTERMEDIATE SHAFT QA022 REV05 01.27.12...
  • Page 25 OWER RAIN TIIMING BELT, COVERS & INTERMEDIATE SHAFT Item Part Number Description NO LONGER AVAILABLE PLUG-TIMING BELT COVER LOWER 4242821 COVER-TIMING BELT LOWER 6500778 SCREW-HEX CAP-M6-20 6501947 SCREW-HEX CAP W/ WASHER COVER-SERVICED IN ITEM #25 6500150 KEY-CRANKSHAFT SPROCKET 4667262 SPROCKET-CRANKSHAFT 4343428 SHAFT-INTERMEDIATE 4448700...

  • Page 26: Manifolds, Intake & Exhaust

    OWER RAIN MANIFOLDS, INTAKE & EXHAUST Item Part Number Description 4105745 GASKET INTAKE & EXAUST MANIFOLD 6504170 STUDS 6500363 NUTS 6501688 SCREW-HEX CAP M8X90 4273099 MANIFOLD-EXAUST PLUG 4667173 MANIFOLD-INTAKE W/O EGR 4105745 GASKET 4343761 NIPPLE QA022 REV05 01.27.12...

  • Page 27: Drive Pulleys

    OWER RAIN DRIVE PULLEYS Item Part Number Description 6501732 SCREW-HEX CAP-WITH WASHER 4483016 SHIELD-IDLER ROLLER 3830196 PULLEY-IDLER 5281050 BRACKET WITH PULLEY 6100525 4483412 PULLEY-DRIVE 6101452 SCREW-HEX CAP 6100302 SCREW-HEX CAP WITH WASHER 4483468 PULLEY-WATER PUMP QA022 REV05 01.27.12...

  • Page 28: Crankcase Ventilation

    OWER RAIN CRANKSHAFT VENTILATION Item Part Number Description 5/8 HEATER HOSE APPROX 8 INCHES HOSE-CRANKCASE VENT TO AIR CLEANER QA022 REV05 01.27.12...

  • Page 29: Distributor Spark Plugs & Cables

    OWER RAIN DISTRIBUTOR SPARK PLUGS & CABLES Item Part Number Description 5226575 DISTRIBUTOR 5226546 CAP-DISTRIBUTOR 5226535 ROTOR-DISTRIBUTOR 4886068AA SWITCH WITH PLATE 1-04419359 CABLE SET INCLUDED ITEM 4 & 6 4176009 COIL-IGNITION SEE ITEM 4 WIRE-IGNITION COIL 5213693 SPARK PLUGS, RN12YC 5227251 COIL BRACKET QA022 REV05 01.27.12...

  • Page 30: Carburetor

    OWER RAIN CARBURETOR Item Part Number Description AA-TT5-00012 CARBURETOR ASSEMBLY C526227 MAIN JET C184914 JET ASSEMBLY K2275 CARBURETOR REBUILD KIT B165-51-1 FLOAT B85-139 CHOKE HEATER QA022 REV05 01.27.12...

  • Page 31: Belt-Drive

    OWER RAIN BELT DRIVE Item Part Number Description 7430 POWER STEERING PUMP BELT 4668165 ALTERNATOR BELT QA022 REV05 01.27.12...

  • Page 32: Starter

    OWER RAIN STARTER Item Part Number Description 4671130 STARTER QA022 REV05 01.27.12...

  • Page 33: Alternator

    OWER RAIN ALTERNATOR Item Part Number Description 6501732 SCREW-HEX CAP-WITH WASHER WASHER-FLAT SCREW 4557431 ALTERNATOR 4483488 SPACER SCREW-HEX CAP-WITH WASHER 6101448 NUT WITH CRUSH WASHER SCREW 4483491 BRACKET-ADJUSTMENT UPPER 6501756 SCREW-HEX CAP 4536077 BRACKET-ALTERNATOR MOUNTING 4556175 ISOLATOR-ALTERNATOR (RUBBER NS) QA022 REV05 01.27.12...

  • Page 34: Power Steering Pump

    OWER RAIN POWER STEERING PUMP Item Part Number Description 5274131 PUMP-ASSEMBLY POWER STEERING 4470376 CAP-PUMP 5214134 PULLEY 6500399 SCREW 5214491 BRACKET 6502406 SCREW WITH WASHER 6101448 NUT WITH WASHER QA022 REV05 01.27.12...

  • Page 35: Water Pump

    OWER RAIN WATER PUMP Item Part Number Description 4621172 PUMP-WATER 5203542 GASKET-WATER PUMP HOUSING 4387459 GASKET-WATER PUMP BODY 6101462 SCREW-HEX CAP 4315737 HOUSING-WATER PUMP 6502718 STUD 6100267 SCREW-HEX CAP-WITH WASHER 4483629 HUB-WATER PUMP PULLEY QA022 REV05 01.27.12...

  • Page 36: Ooling Ystem

    OOLING YSTEM QA022 REV05 01.27.12...
  • Page 37 OOLING YSTEM Item Part Number Description A-TT4-00322-1 SURGE TANK A-TT5-00331 STRAIGHT BRACKET A-TT5-00330 90 DEGREE BRACKET A-TT4-00326 TUBE-LOWER RADIATOR HOSE A-TT4-00323 90 DEGREE-HOSE-LOWER A-TT4-00321 90 DEGREE-HOSE-UPPER A-TT4-00606 "Y"-FITTING A-TT4-00320 TUBE-UPPER RADIATOR HOSE A-TT4-00317 90 DEGREE ELBOW-HOSE-UPPER A-TT4-00330-1 COOLING SYSTEM FILL CAP A-TT4-00314 90 DEGREE ELBOW-HOSE-LOWER SCREW-HEX CAP-1/4-20 X 1...

  • Page 38: Driveline

    RIVELINE DRIVE SHAFT ASSEMBLY-FRONT (ALL TT 4-8 MODELS) Item Part Number Qty. Description A-TT8-00201-1 TRANSMISSION OUTPUT YOKE SHAFT-FRONT A-TT4-00132-1 CROSS BEARING FRONT D/S NEW STYLE A-TT4-00134 DRIVE SHAFT SPRING A-TT8-00202-2 DRIVE SHAFT A-TT4-00130 END YOKE STRAP AND BOLT KIT A-TT4-00137-1 CROSS BEARING FRONT D/S NEW STYLE 2-4-1921 END YOKE...

  • Page 39: Drive Shaft Assembly-Rear

    RIVELINE DRIVESHAFT ASSEMBLY—REAR (ALL TT 4-8 MODELS) Item Part Number Qty. Description A-TT8-00201-2 TRANSMISSION OUTPUT YOKE SHAFT-REAR A-TT4-00134 DRIVE SHAFT SPRING A-TT4-00132-1 CROSS BEARING FRONT D/S NEW STYLE AB-TT4-00130-1 DRIVE SHAFT A-TT4-00130 END YOKE STRAP KIT A-TT4-00137 CROSS BEARING REAR D/S NEW STYLE *Due to discontinuation of certain Chrysler parts your original driveshaft and yoke may no longer be available.

  • Page 40: Teering Ystem

    TEERING YSTEM STEERING SYSTEM BREAKDOWN QA022 REV05 01.27.12...
  • Page 41 TEERING YSTEM STEERING SYSTEM BREAKDOWN—DETAIL Item Part Number Description A-TT4-00381 STEERING BOX SCREW-HEX CAP-7/16-14 X 2 GR8 A-TT4-00382 PITTMAN ARM WASHER-LOCK-3/4 NUT-LOW-3/4-10 A-TT4-00386 DRAG LINK NPN* COTTER PIN 1/8 X 1 ½ NPN* NUT-TIE ROD ½-20 A-TT4-00389 UNIVERSAL COUPLER A-TT4-00390 SHAFT COUPLING A-TT4-00391 UNIVERSAL JOINT...
  • Page 42 OTES QA022 REV05 01.27.12...

  • Page 43: Transmission

    RANSMISSION COOLING SYSTEM— TRANSMISSION Item Part Number Qty. Description A-TT4-00221-1 TRANSMISSION COOLER A-TT4-00312-1 NUT 10-32 WASHER #10 SCREW-HEX CAP 10-32 X 2 A-TT4-00224 BRACKET FAN MOUNTING A-TT4-00225 WIRE MESH A-TT4-00205 HOSE CLAMP HOSE 3/8 QA022 REV05 01.27.12...

  • Page 44: Transaxle Mounting & Misc. Parts

    RANSMISSION TRANSAXLE MOUNTING & MISC. PARTS (ALL TT 4-8 MODELS) QA022 REV05 01.27.12...
  • Page 45 RANSMISSION TRANSAXLE MOUNTING & MISC. PARTS (ALL TT 4-8 MODELS) Item Part Number Description A-TT5D-0018-1 TRANSMISSION A-TN4-00707 GROUND STRAP 3747361 SWITCH-NEUTRAL STARTER & BACK UP LIGHT 4856444 DIPSTICK-TRANMISSION FLUID 5240849 DOWEL PIN-TRANS TO ENGINE ALIGNMENT 4778718 TORQUE CONVERTER A-TT4-00419 TRANSAXLE SHIFT LEVER-MANUAL CONTROL 6501741 SCREW-HEX CAP-WITH WASHER M12-1.75 X 30 85705...

  • Page 46: Transaxle Case Extension & Retainer

    RANSMISSION TRANSAXLE CASE EXTENTION & RETAINER (ALL TT 4-8 MODELS) QA022 REV05 01.27.12...
  • Page 47 RANSMISSION TRANSAXLE CASE EXTENTION & RETAINER (ALL TT 4-8 MODELS) Item Part Number Description 6501474 SCREW-HEX CAP-WASH M8-1.25 X 16 4471573 CUP(NOT SOLD SEPARATELY) 4504568 SPACER KIT 4269787 RETAINER, OIL 4329829 RETAINER, BEARING 6500368 SCREW-HEX CAP-M8 X 1.25 X 23 SCREW-HEX CAP-WASH HEAD M8-1.25 X 2 SCREW-HEX CAP M8-1.25 X 15 4659342...

  • Page 48: Axles

    XLES AXLE ASSEMBLY—FRONT NON-DRIVE TT4-TT6 2WD ONLY Item Part Number Description A-TT4-00111 AXLE ASSY-FRONT NON-DRIVE C-TT4-00113-1-MACH STEERING ARM - TT4-6 2WD A-TT8-00115 STUD-STEERING ARM 3965138 BUSHING 9/16-18 GR8 HEX NUT SCREW-HEX CAP 3/8-16X3.5 A-TT4-00119 NYLON WASHER A-TT4-00116 LEAF SPRING 3/8-16 LOCK NUT A-TT4-00362-1 U-BOLT KIT A-TT4-00363*...

  • Page 49: Axle Assembly-Front Drive All Wheel Drive

    XLES AXLE ASSEMBLY—FRONT DRIVE (ALL WHEEL DRIVE) Item Part Number Qty. Description A-TT8-00371 FRONT DRIVE AXLE ASSEMBLY C-TT4-00113-2-MACH STEERING ARM - TT4-TT8/2 AWD A-TT8-00115 STUD - STEERING ARM A-TT4-00362-1 3/8X16 LOCK NUT A-TT4-00119 NYLON WASHER SCREW-HEX CAP 3/8-16X3.5 NUT 9/16-18 GR8 3965138 BUSHING A-TT4-00365*...

  • Page 50: Axle Assembly-Rear

    A-TT4-00362-1 U-BOLT KIT A-TT4-00363 AXLE CLAMP PLATE A-TT4-00366* WASHER A-TT4-00365* 4313905 LEFT HAND BACKING PLATE 4313904 RIGHT HAND BACKING PLATE *INCLUDED IN U-BOLT KIT **CALL EAGLE TUGS FOR INFORMATION IF YOUR TUG IS EQUIPPED WITH LIMITED SLIP QA022 REV05 01.27.12...

  • Page 51: Axle Torque Specifications

    XLES RECOMMENDED TORQUE SPECIFICATIONS FOR DANA 44 AXLE (FRONT) WRENCH TORQUE POSITION THREAD (LBS.-FT) Drive Pinion Nut 3/4 - 16 175-225 Differential Bearing Cup Cap Screws 1/2 - 13 70-90 Ring Gear Cap Screws 3/8 - 24 45-65 Cover Screws 5/16 - 18 28-33 (Note A) Axke Shaft Bearing &...

  • Page 52: Axle Assembly Breakdown-Front Non-Drive (2Wd)

    XLES AXLE ASSEMBLY BREAKDOWN— FRONT NON-DRIVE (2WD) QA022 REV05 01.27.12...
  • Page 53 XLES AXLE ASSEMBLY BREAKDOWN –FRONT NON-DRIVE (2WD) Item Part Number Description 29775-29X TUBE ASSEMBLY 44101 NUT-SLOTTED 500024-8 PIN-COTTER 35417 RING-ADJUSTING 40112 SOCKET ASSEMBLY UPPER 35566 NUT-LOCK 40113 SOCKET ASSEMBLY LOWER 35928 RING-SNAP 31026-1 BOLT-STOP 500381-3 NUT-JAM 706652X STEERING KNUCKLE R/H INCLUDES ITEMS 33-39 &...

  • Page 54: Axle Assembly Breakdown-Front Drive All Wheel Drive

    XLES AXLE ASSEMBLY BREAKDOWN—FRONT DRIVE (ALL WHEEL DRIVE) QA022 REV05 01.27.12...
  • Page 55 XLES AXLE ASSEMBLY BREAKDOWN—FRONT DRIVE (ALL WHEEL DRIVE) Item Part Number Description A-TT8-00371 COMPLETE AXLE ASSEMBLY 22404X GEAR & PINION ASSEMBLY 30764 SLINGER-PINION OIL INNER 706031X INNER PINION BEARING 706617X SHIM-PINION ADJ INC ITEMS 5,7,12,13,15,15A 30765 BAFFLE-PINION OIL 706617X SEE ITEM 5 706030 OUTER PINION BEARING &...
  • Page 56 XLES AXLE ASSEMBLY BREAKDOWN—FRONT DRIVE (ALL WHEEL DRIVE) COMPLETE ASSY U-JOINT ONLY 81 QA022 REV05 01.27.12...
  • Page 57 XLES AXLE ASSEMBLY BREAKDOWN—FRONT DRIVE (ALL WHEEL DRIVE) Item Part Number Description 706653X STEERING KNUCKLE L/H INCLUDES ITEMS 33-39 &42 706652X STEERING KNUCKLE R/H INCLUDES ITEMS 33-39 & 42 44101 NUT-SLOTTED 500024-4 PIN-COTTER 044TR115-16X TIE ROD ASSEMBLY 660091-18 SHAFT & JOINT ASSY INC ITEM 47 36364 SLINGER 38128...

  • Page 58: Axle Assembly Breakdown-Rear Drive

    XLES AXLE ASSEMBLY BREAKDOWN—REAR DRIVE QA022 REV05 01.27.12...
  • Page 59 XLES AXLE ASSEMBLY BREAKDOWN—REAR DRIVE Item Part Number Description A-TT4-00361 COMPLETE AXLE ASSEMBLY 706033-10X DRIVE GEAR & PINION 706046X INNER PINION BEARING & RACE 706672X SHIM-DRIVE PINION ADJUSTING 30765 BAFFLE-PINION BEARING 706672X SHIM-PINION BEARING ADJUSTING 706045X OUTER PINION BEARING & RACE 30273 SLINGER-PINION BEARING 38427...
  • Page 60 XLES AXLE ASSEMBLY BREAKDOWN—REAR DRIVE QA022 REV05 01.27.12...
  • Page 61 XLES AXLE ASSEMBLY BREAKDOWN—REAR DRIVE CONT Item Part Number Description 30636 NUT-SPINDLE 30637 LOCK WASHER WHEEL BEARING 34887-7 SHAFT-AXLE FLANGE LONG 34887-10 SHAFT-AXLE FLANGE SHORT 31534 ADAPTER-STUD 36805 NUT-LOCK 16979 VENT 706671X DIFF PARTS (STD) INC 15, 21-23, 29 707084X DIFF PARTS (LTD SLIP) INC 15, 21, 23, 24, 26, 28, 29, 43-48 QA022 REV05 01.27.12...

  • Page 62: Brakes

    RAKES PARKING BRAKE ACTUATOR ASSEMBLY QA022 REV05 01.27.12...
  • Page 63 RAKES PARKING BRAKE ACTUATOR ASSEMBLY Item Part Number Description A-TT4-00141 HAND BRAKE SCREW-HEX CAP-5/16-18 X 1 WASHER-FLAT-5/16 NUT-LOCK-5/16-18 B-TT4-00145 CABLE PRIMARY A-TT4-00146 BAR EQUALIZER A-TT4-00193 CLEVIS PIN COTTER PIN A-TT4-00151 PARKING BRAKE CABLE LEFT REAR A-TT4-00150 PARKING BRAKE CABLE RIGHT REAR SCREW-HEX CAP-14-20 X 1 WASHER-FLAT-1/4 NUT-LOCK-1/4-20...

  • Page 64: Rear Drum Brake Assembly

    RAKES DRUM BRAKE ASSEMBLY—REAR QA022 REV05 01.27.12...
  • Page 65 RAKES DRUM BRAKE ASSEMBLY—REAR Item Part Number Description 060WD101 BRAKE ASSEMBLY L/H 060WD100 BRAKE ASSEMBLY R/H 4313905 BACKING PLATE L/H 4313904 BACKING PLATE R/H FR357 1 SET SHOE & LINING SET 2235585 CYLINDER ASSEMBLY L/H 2235586 CYLINDER ASSEMBLY R/H 315834 WHEEL CYLINDERS CONNECTING LINK *SEE KIT BELOW COVER...

  • Page 66: Brake Actuator Assembly

    RAKES BRAKE ACTUATOR ASSEMBLY QA022 REV05 01.27.12...
  • Page 67 RAKES BRAKE ACTUATOR ASSEMBLY Item Part Number Description ¼-20 SET SCREW ½-20 NUT C-TT4-10188 THOMSON NYLINER BEARING C-TT4-10186 BELL CRANK C-TT4-10187 BELL CRANK PIVOT SHAFT A-TT4-00193 CLEVIS PIN COTTER PIN A-TT4-10192 CLEVIS ½-20 X 12 ADJUSTING ROD C-TT4-10182 BRAKE PEDAL PIVOT SHAFT C-TT4-10181 BRAKE PEDAL BRAKE PEDAL PIVOT...

  • Page 68: Hydraulic Actuation System

    RAKES HYDRAULIC ACUATION SYSTEM QA022 REV05 01.27.12...
  • Page 69 RAKES HYDRAULIC ACUATION SYSTEM ITEM PART NUMBER QTY. DESCRIPTION A-TT4-00201 PUMP PRESSURE LINE A-TT4-00202-1 PUMP LINE EXTENDER A-TT4D-00212 STEERING PRESSURE LINE A-TT4-00204 RETURN LINE EXTENDER A-TT4-00205 CLAMP A-TT4-00206 RETURN LINE 3/8" 350 PSI 36" A-TT4-00207 RETURN LINE TEE A-TT4-00208 MASTER CYL RETURN LINE 3/8" 350 PSI 4" A-TT4-00209 MASTER CYLINDER ADAPTER FITTING A-TT4-00210...

  • Page 70: Brake System Hydraulic

    RAKES BRAKE SYSTEM—HYDRAULIC QA022 REV05 01.27.12...
  • Page 71 RAKES BRAKE SYSYEM—HYDRAULIC—DETAIL Item Part Number Description A-TT4-00161 MASTER CYLINDER A-TT4-00162 BRAKE LINE MASTER CYLINDER A-TT4-00163 BRAKE LIGHT SWITCH TEE A-TT4-00164 BRAKE LINE REAR A-TT4-00165 BRAKE HOSE CLIP A-TT4-00166 BRAKE HOSE REAR A-TT4-00167 BRAKE LINE A-TT4-00168 CROSS TEE A-TT4-00169 BRAKE LINE REAR RT A-TT4-00170 BRAKE LINE LEFT REAR A-TT4-00171...

  • Page 72: Fuel System

    YSTEM FUEL SYSTEM QA022 REV05 01.27.12...
  • Page 73 YSTEM FUEL SYSTEM Item Part Number Description A-TT4-00271 FUEL CAP A-TT4-00272 NIPPLE A-TT4-00273 FUEL TANK A-TT4-00274 ELBOW FITTING A-TT4-00205 HOSE CLAMP 3/4 DIA. #6 A-TT4-00275 HOSE 5/16-FUEL A-TT4-00276 FUEL SENDING UNIT SCREW-HEX CAP-10-32 X 3/4 A-TT4-00277 FUEL PUMP A-TT4-00278 FUEL FILTER NUT-LOCK-1/4-20 SCREW-HEX CAP-1/4-20 X 3/4 A-TT4-00280...

  • Page 74: Fuel System Lp

    YSTEM FUEL SYSTEM LP QA022 REV05 01.27.12...
  • Page 75 YSTEM FUEL SYSTEM LP Item Part Number Description A-TT5-00753 FEED LINE FITTING-90 DEGREE SAFETY VALVE BULK HEAD FITTING FITTING-90 DEGREE A-TT5-00754 FEED LINE A-TT5-00755 CARBURETOR LINE A-TT5-00756 VACUUM LINE HOSE CLAMP FITTING-90 DEGREE A-TT5-00757 CARBURETOR HOT WATER LINE A-TT5-00758 MOUNTING BRACKET SCREW-HEX CAP-5/16-18 X 1 WASHER-FLAT-5/16 WASHER-LOCK-5/16...

  • Page 76: Exhaust System

    XHAUST YSTEM EXHAUST SYSTEM QA022 REV05 01.27.12...
  • Page 77 XHAUST YSTEM EXHAUST SYSTEM Item Part Number Description A-TT4-00260 PIPE HANGER A-TT4-00254 MUFFLER CLAMP A-TT4-00258-1 MUFFLER SCREW-HEX CAP-3/8-16 X 1 1/4 WASHER-FLAT-3/8 NUT-HEX CAP-3/8-16 A-TT4-00259-1 TAIL PIPE AE-OPT-0059 ARRESTOR, SPARK, (OPTION) A-TT4-00251 GASKET G-100499 NUT-LOCK 8X1.25 A-TT4-00252 FLANGE 4301631 SPRING 5217003 BOLT-SHOULDER-5/16-18 X 2 1/2 A-TT4-00253-1...

  • Page 78: Opetrator Compartment

    PERATOR OMPARTMENT ACCELERATOR PEDAL ITEM PART NUMBER DESCRIPTION A-TT4-00281-1 FOOT PEDAL ASSEMBLY SCREW-HEX CAP-1/4-20 X 1 GR5 NUT-LOCK-1/4-20 A-TT4-00282-1 CABLE ASSEMBLY A-TT4-00283-1 CLEVIS PIN SOLD WITH ITEM 6 A-TT4-00283-1 PIN-COTTER SOLD WITH ITEM 5 B-TT5-00709-1 ACCELERATOR CABLE MNT BRACKET SCREW-HEX CAP-3/8-16 X 1 1/2 WASHER-FLAT-3/8 A-TT4-00286 SPRING RETURN...

  • Page 79: Transmission Control

    PERATOR OMPARTMENT TRANSMISSION CONTROL Item Part Number Description A-TT4-00245 TRANSMISSION SHIFT CONTROL A-TT4-00246 TRANSMISSION SHIFT CABLE A-TT4-00248 TRANSMISSION CABLE BRACKET ASSEMBLY A-TT4-00247 U-BOLT KIT A-TT4-00249 BALL JOINT KIT A-TT4-00419-1 TRANSMISSION LEVER QA022 REV05 01.27.12...

  • Page 80: Instrument Panel

    PERATOR OMPARTMENT INSTRUMENT PANEL QA022 REV05 01.27.12...
  • Page 81 PERATOR OMPARTMENT INSTRUMENT PANEL—DETAIL Item Part Number Description C-TT4-00411 DASH PANEL (NO INSTRUMENTS) A-TT4-00412 OIL PRESSURE GAUGE A-TT4-00415 FUEL GAUGE A-TT4-00416 VOLT-AMP GAUGE A-TT4-00417 TEMP GAUGE A-TT4-00418 HOUR METER A-TT4-00422-2 IGNITION SWITCH (KEYED OPTION) A-TT4-00422-3 IGNITION SWITCH (KEYLESS OPTION) A-TT6-0015-1 PLATE, MOUNTING IGNITION SWITCH A-TT4-0423-1 HEAD LIGHT SWITCH...
  • Page 82 OTES QA022 REV05 01.27.12...

  • Page 83: Electrical System

    LECTRICAL YSTEM ELECTRICAL PANEL Item Part Number Description B-TT4-00301 MOUNTING BRACKET WASHER-FLAT-#10 NUT-LOCK-#10 A-TT4-00302 STARTER RELAY A-TT4-00303-1 HORN RELAY A-TT4-00307 FUSE BLOCK-SPADE A-TT4-00305 VOLTGE REGULATOR SCREW-SELF TAPPING-1/4 A-TT4-00308 FAN RELAY A-TT4-00309 FUSE-SPADE (25 AMP) QA022 REV05 01.27.12...

  • Page 84: Electrical Schematics

    LECTRICAL YSTEM ELECTRICAL SCHEMATICS QA022 REV05 01.27.12...
  • Page 85 LECTRICAL YSTEM ELECTRICAL SCHEMATICS WIRE NUMBER FROM WIRE NUMBER FROM 41 WHITE WIRE UNDER DASH TAIL LIGHTS (EXTRA) PULL WHITE STARTER 44A WHITE LIGHT SWITCH FUSE BOX (LIGHT) 22 BROWN STARTER RELAY 44 WHITE LIGHT SWITCH TAIL LIGHTS 26 PURPLE TRANS PLUG 64 ORANGE HORN...
  • Page 86 LECTRICAL YSTEM QA022 REV05 01.27.12...

  • Page 87: Ignition Module Wiring

    LECTRICAL YSTEM IGNITION MODULE WIRING QA022 REV05 01.27.12...

  • Page 88: Shutdown Module Wiring

    LECTIRCAL YSTEM SHUTDOWN OPTION WIRING Item Part Number Description AE-OPT-0080(COMPLETE ASSY) LOW OIL/HI TEMP SHUTDOWN DIESEL ENG AE-OPT-0081-1(COMPLETE ASSY) LOW OIL/HI TEMP SHUTDOWN GASOLINE 9B3215 SHUTDOWN MODULE W2007.01 WIRE HARNESS 861193F OIL PRESSURE LIGHT 8609331F TEMPERATURE LIGHT LENS COVER SHROUD(NOT SHOWN) 1215 H1004 PRESSURE SWITCH...

  • Page 89: Cab Option Wiring

    LECTRICAL YSTEM CAB OPTION WIRING DIAGRAM QA022 REV05 01.27.12...

  • Page 90: Exhaust Assembly-Detail

    LECTRICAL YSTEM HEADLIGHT, TAILLIGHT & SPOTLIGHT QA022 REV05 01.27.12...

  • Page 91: Headlight, Taillight & Spotlight

    LECTRICAL YSTEM HEADLIGHT, TAILLIGHT & SPOTLIGHT Item Part Number Description A-TT10-00291 HEADLIGHT NUT-1/2-13 NUT-1/4-20 AE-OPT-0075-1 (TEAR DROP STYLE) HEADLIGHT WITH TURN SIGNAL (OPTION) A-TT4-00291-6 (RETANGULAR STYLE) HEADLIGHT WITH TURN SIGNAL (OPTION) A-TT4-00291-5 REAR FACING SPOT LIGHT TAILLIGHT ASSEMBLY—DETAIL Item Part Number Description A-TT4-00292 TAILLIGHT...

  • Page 92: Air Cleaner Assembly

    LEANER AIR CLEANER ASSEMBLY QA022 REV05 01.27.12...
  • Page 93 LEANER AIR CLEANER ASSEMBLY Item Part Number Description A-TT4-00091 AIR CLEANER A-TT4-00092 BRACKET SCREW-HEX CAP-3/8-16 X 1 GR-5 NUT-LOCK-3/8-16 WASHER-FLAT-3/8 A-TT4-00094 INTAKE TUBE 45 DEGREE - GAS ONLY A-TT4-00095 INTAKE TUBE A-TT4-00096 CLAMP NO. 40 - GAS ONLY A-TT4-00097 INTAKE TUBE 90 DEGREE GAS ONLY A-TT4-00098 RAIN CAP A-TT4-00101...

  • Page 94: Body Assembly

    THER SSEMBLY BODY ASSEMBLY Item Part Number Description C-TT4-0012-3 LOCKING T-HANDLE LATCH C-TT4-0012 HOOD HOOD PROP ASSEMBLY D-TT4-0009-1 GRILL GUARD/ACCESS DOOR 62-10-603-20 LATCH FOR ACCESS DOOR A-TT4-0052 HORN ASSEMBLY QA022 REV05 01.27.12...

  • Page 95: Seat & Safety Light Options

    THER SSEMBLY SEAT AND SAFETY LIGHT OPTIONS 8 OR 11 Item Part Number Description A-TT4-0048-1 STANDARD SEAT AE-OPT-0055-A STANDARD SEAT BOTTOM CUSHION AE-OPT-0090 STANDARD SEAT W/ KILL SWITCH(OPTION) A-TT10-00048 BENCH SEAT (DUAL REAR WHEEL MODELS) AE-OPT-0055-B BENCH SEAT BACK CUSHION AE-OPT-0055-C BENCH SEAT BOTTOM CUSHION AE-OPT-0183...

  • Page 96: Wheels & Tires

    & T HEELS IRES WHEEL & TIRE ASSEMBLY Item Part Number Description A-TT4-00121 STANDARD TIRE 16.5" A-TT4-00122 STANDARD RIM A-TT4-00123 LUG NUT A-TT8-00121 MUD & SNOW TIRE 16" (OPTION) A-TT4-00122-1 RIM, MUD & SNOW TIRE 16" (OPTION) QA022 REV05 01.27.12...

  • Page 97: Wheel & Tire Dual Rear Wheels

    & T HEELS IRES WHEEL & TIRE ASSEMBLY—DUAL REAR WHEEL MODELS Item Part Number Description A-TT8/2-00121-1 STANDARD TIRE 16" A-TT4-00122-1 RIM 16"-FRONT A-TT8/2-00126 RIM 16"-REAR A-TT4-00123 LUG NUT A-TT8/2-00129 WHEEL ADAPTER LUG NUT A-TT8/2-00127 WHEEL ADAPTER QA022 REV05 01.27.12...

  • Page 98: Options

    PTIONS CAB OPTION QA022 REV05 01.27.12...
  • Page 99 PTIONS CAB OPTION Item Part Number Description AE-OPT-0004 CAB ASSEMBLY COMPLETE AE-OPT-0003 CAB ASSEMBLY COMPLETE (DUAL REAR WHEEL MODEL) 40502 DOOR ASSEMBLY COMPLETE A-TT4-00553 DOME LITE A-TT4-00554 ROOF VENT A-TT4-00555 WIPER MOTOR A-TT4-00556 DEFROST FAN A-TT4-00609 HEATER FAN SWITCH 991013 WIPER ARM 990994 WIPER BLADE...

  • Page 100: Cab Heater

    PTIONS CAB HEATER ENGINE RETURN ENGINE SUPPLY Item Part Number Description A-TT4-00601 HEATER ASSEMBLY A-TT4-00607D CONTROL VALVE 02220200A Y CONNECTOR A-TT4-00609 HEATER FAN SWITCH A-TT4-00608 TEMPERATURE CONTROL CABLE 5/8 HEATER HOSE (NOT SHOWN) QA022 REV05 01.27.12...

  • Page 101: Hitch Options

    PTIONS HITCH OPTIONS Item Part Number Description AE-OPT-0033 E-HITCH 1 1/2 " PIN-COMPLETE ASSEMBLY B-TT3-0008 DET2 E-HITCH GUIDE 1 1/2" GUIDE PIN WITH RING B-TT3-0008A E-HITCH SPRING B-TT3-0008 DET5 LOCKING COLLAR B-TT3-0008B ROLL PIN AE-OPT-0028 PINTLE HOOK AE-OPT-0026 AIRLINE HITCH 3" PIN WITH CABLE(NOT SHOWN) AE-OPT-0093 AIRLINE HITCH 2 3/8"...

  • Page 102: Maintinance

    AINTENANCE MAINTENANCE SCHEDULE NO Description of Check/Service Operational Hours X-Check * - Requires Service Daily 750 1000 Engine Oil and filter *first 50 hours and every 100 hours thereafter Transmission Fluid *every 500 hours Power Steering Fluid Brake Fluid Coolant Level Fuel Filter *every 250 hours Oil Leak Check Engine Rubber Mounts...

  • Page 103: Lubrication Chart (2Wd)

    AINTENANCE LUBRICATION CHART-FRONT WHEEL DRIVE Type Item Identification Service Lubricant Steering Linkage Lube EP Multipurpose Grease Transmission Oil* Check Dextron III Engine Oil Change OE/HDO (MIL-L-2104) Drive Axles Check GO 80-90 (MIL-L-2105) Power Steering Pump Check Power Steering Fluid Drive Shaft Lube EP Multipurpose Grease Brake Master Cylinder...

  • Page 104: Lubrication Chart All Wheel Drive

    AINTENANCE LUBRICATION CHART-ALL WHEEL DRIVE Type Item Identification Service Lubricant Steering Linkage Lube EP Multipurpose Grease Transmission Oil* Check Dextron III Engine Oil Change OE/HDO (MIL-L-2104) Drive Axles Check GO 80-90 (MIL-L-2105) Power Steering Pump Check Power Steering Fluid Drive Shaft Lube EP Multipurpose Grease Brake Master Cylinder...

  • Page 105: Tips For Increased All Weather Traction During Aircraft Pushback

    Keep fuel tank full, as much as possible. Consult with Eagle Tugs factory for additional assistance. QA022 REV05 01.27.12...

  • Page 106: Front End Alignment Procedure

    AINTENANCE FRONT END ALIGNMENT PROCEDURE Find center line of tire front and back Check with tape measure to see difference The front should be 1/16 inch more that the rear 1/16 inch toe out, if less or greater loosen the two bolts on the tie rod clamp Turn clamp in or out to achieve desired setting—1/16 in toe out Retighten two bolts on the tie rod clamp + 1/16 TOE OUT...

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