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Eagle TT4 Operation Manual

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EAGLE TUGS
OPERATIONS MANUAL
VEHICLE TYPES: ALL TT MODELS

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Summary of Contents for Eagle TT4

  • Page 1 EAGLE TUGS OPERATIONS MANUAL VEHICLE TYPES: ALL TT MODELS...

  • Page 3: Safety Warning

    Safety Warning Read this manual in it’s entirety before putting your Eagle tow tractor into service. This manual contains important safety instructions. Improper usage or a failure to follow the safety require- ments listed in this manual could result in severe...

  • Page 4: Table Of Contents

    Table of Contents Safety Warning Table of Contents Revision Sheet Introduction Welcome Contact Info Warranty Proper Use Vehicle Weights, Performance, and Specifications Putting the Tow Tractor Into Service Unpacking/Setting Up Fuel Requirements Instructions for Safe Use General Safety Guidelines Operator Requirements Operator Workstation Pre-Operation Inspection H30 Display Panel...
  • Page 5 Table of Contents Instructions for safe maintenance Maintenance Operator Requirements General Safety Guidelines Daily operator responsibilities Proper Fluid Checks Filter Guide Preventative Maintenance Schedules...

  • Page 6: Revision Sheet

    Revision Sheet Revision History Affected Rev Number Description Date Section(s) Initial Release 1/11/09...

  • Page 7: Introduction

    Purpose & Use of Manual This manual is designed as a quick guide to familiarize you with the correct and safe operation of your Eagle vehicle as well as to inform you of the preventative mainte- nance and servicing recommendations of the manufacturer.

  • Page 8: Contact Info

    Introduction Contact Information Corporate Offices Sales, Support, Customer Service Eagle Industrial Truck 26111 Northline Rd Taylor, MI 48180 (734) 442-1000 — (800) 671-0431 Global Sales Office Sales Maple House High Street Potters Bar Herts, EN6 5BS +44 (0) 208 363 9528 Web-Site www.eagletugs.com contains useful sales and service information.

  • Page 9: Warranty

    Introduction Warranty Please read warranty information carefully. Before contacting Eagle Industrial Truck for any warranty issue please have the following information ready:  Truck Model Truck Serial Number Engine Type Engine Make Engine Serial Number Hours Reading All information can be found on the data plate located beside the driver seat with the Exception of the hours which can be read using the H30 display or the hour meter on the dash.

  • Page 10: Warranty Registration

    (or first use), whichever comes first. Written notice of any claimed defect must be given to EAGLE within the warranty period and within thirty (30) days after such defect is discovered. Liability under this warranty is limited to either replacing or re- pairing, at EAGLE's election, any part or parts deemed defective after examination by EAGLE or an Authorized Service Representative.
  • Page 11 Introduction This warranty does not apply to any EAGLE tow tractor, or component part(s) that have been subjected to misuse, accident or improper handling, maintenance or application; nor does it extend to the EAGLE machine and/or parts which have been repaired or altered outside of EAGLE's plant or the facility of an Authorized Service Representative.

  • Page 12: Proper Use

    Introduction Proper Use of TT Series Tow Tractors The TT line of tow tractors is designed to be an aircraft tow tractor. When used prop- erly in this application, the TT line of tow tractors will provide years of safe operation. The following activities fall within the approved and anticipated usage: Aircraft Towing •...

  • Page 13: Vehicle Weights, Performance, And Specifications

    Year of Rated Draw Bar Pull, Rated Vertical Hitch Model Number Mass (lb/N) Manuf. DBP (lb/N) Load (lb/N) 2008 6,700 29,800 4,000 17,800 2,200 TT4 AWD 2008 4,500 20,000 4,000 17,800 2,200 2008 8,300 36,900 5,000 22,200 2,200 TT5 AWD...
  • Page 14 Introduction Operator Vibration Level Data The operator interface vibration levels on the TT-series tug were tested by ISO / IEC 17025 accredited testing lab Kolano and Saha Engineers, Inc. of Waterford, MI, USA.
  • Page 15 Electromagnetic Radiation: The vehicle electromagnetic radiation was measured in accordance with harmo- nized standard EN 12895:2000 at frequencies from 30MHz to 1000MHz. All data was within limits deemed acceptable for use by Eagle Tugs in a ground support equipment application.
  • Page 16 5. Fuel the tractor with the correct fuel as specified in section 4-2 of this manual. 6. Your Tow Tractor (if equipped) was shipped with two (TT4-8) or four (TT10-12) re- movable tie-down rings, If necessary, these rings can be removed using the follow- ing directions.

  • Page 17: Putting The Tow Tractor Into Service

    Putting the Tow Tractor Into Service Fuel Requirements Only use the fuels specified below. Failure to use the indicated fuels could lead to poor performance or unwarranted damage to engine components. As fuel capabilities are subject to change, please refer to www.eagletugs.com for the latest up-to-date notices regarding fuels.
  • Page 18 The following safety recommendations are not intended to address every possible safety aspect of operating this vehicle, but rather serve as a guide. Eagle has taken extensive measures to make sure the ALL vehicles are designed and tested to be safe when they leave the factory.
  • Page 19 General Usage Your tractor's seat/s are equipped with retractable seat belts for your safety. • Fasten your seat belt and adjust the seat before starting the engine. Be sure the seat belt is fitted snugly around the hips, not around the waist as failure to do so may cause injury in the event of a collision.

  • Page 20: Operator Requirements

    General Usage Operator Requirements The TT series tow tractor is a piece of industrial equipment and has inherent safety risks. As such, the operator of the tow tractor is expected to have a fork truck or similar license, or be otherwise trained in the usage of material handling equipment. The operator should read this manual fully before operating the tow tractor.

  • Page 21: Pre-Operation Inspection

    General Usage Pre-Operation Inspection Checklist The following inspections should be conducted each day prior to the first operation of the tractor. Additional inspections may be required due to unusual operating conditions Walk-A-Round Inspection - Look for evidence around and under tractor for oil, water or fuel leaks. - Check that fuel cap is securely in place.
  • Page 22 General Usage Cab Inspection If the tractor is equipped with a cab: - Check that all mirrors are properly adjusted and clean. - Test windshield wiper . - Check all windows for cracks or chips. Be sure windows are clean for best visibility - Check that heater and heater fan are functioning correctly.
  • Page 23 General Usage TT Digital Control Panel:   The TT line of tow tractors equipped with Yanmar 4TNV98 engines also feature an H30 digital control panel provided by Houston Street Technologies. The H30 panel provides many useful features and benefits to the operator. Below, you will find standard operating instructions for the H30.
  • Page 24 2) View Stored Faults: You can store faults for later viewing. They are accessible through this menu option. 3) Eagle Tugs Setup: This menu is for Eagle Tugs configuration of the display unit and provides no functionality to the user.
  • Page 25 Down, Left/Right buttons similar to the main gauges. A blank value means that the gauge will not be displayed. 5) Analog Input Setup: This menu is for Eagle Tugs configuration of the display unit and provides no functionality to the user. 6) Utilities: The Utilities menu provides some additional configuration options.

  • Page 26: Instrumentation

    General Usage 3) Controller Settings Auto Contrast adjust the contrast based on tempera- ture conditions. Contrast allows the user to set their own contrast level. This can help in circumstance where the display is difficult to read. Power Save turns off the H30 after a period of inactiv- ity.
  • Page 27 General Usage Oil Pressure Gauge The gauge will vary within the normal operating range of 10-50 psi (69-345 kPa) for gasoline engines (TME27, H153, 6G72, LRG725 and ESG642) and 20-60 psi (138- 414 kPa) for Diesel engines (4TNV98, 4TNV98T, TMD27, TMDT27, 4JB1, 4JG1 and 4JG1T.
  • Page 28 General Usage Temperature Gauge This gauge indicates the temperature of the engine coolant. The temperature will rise to the normal range as the engine warms. If the value moves above the normal range of 225°F (107°C), the engine is overheating. Check for proper airflow through the ra- diator and that there is not a coolant leak.

  • Page 29: Controls

    General Usage Controls Ignition Switch (All models without H30) Your tractor is equipped with either a keyless or keyed ignition switch. Both switches are three-position switches-OFF, ON and START (Crank).     ON POSITION - The fuel pump, electrical system, accessories and fuel- •...
  • Page 30 General Usage Starting & Shut-Down Procedures Never start the tractor's engine while standing on the ground. Start the engine from the operator's seat with the transmission in neutral or park and the parking brake in the "on" position. Your tractor's seat(s) is/are equipped with retractable seat belts for your safety. Fasten your seat belt and adjust the seat before starting the engine.
  • Page 31 General Usage Diesel Engine (4TNV98) Be sure the transmission is in "Park" or "Neutral". 1. Turn ignition switch (if equipped) to the "ON" position. 2. See “Starting the Unit” in section 5.6. 3. Allow the engine to run at idle speed approximately 6 minutes (1/10 of an hour on the hour meter) to circulate and warm engine oil to a safe operating tem- perature.
  • Page 32 General Usage Transmission Operation The transmission is controlled by a "lever type" gearshift located in the instrument panel or console. The control has six selector positions- P (Park), R (Reverse), N (Neutral), D (Drive), 2 (Second) and 1 (First). In entering or leaving a gear position, the lever must be moved past a gate.

  • Page 33: Parking

    General Usage Your tractor is equipped with both front and rear wheel brakes. The front and rear brakes operate on a dual system-- if one set should fail the operation of the other set will continue. The system has an emergency back up of up to three hard applications of the brakes should both systems fail.

  • Page 34: Instructions For Safe Towing/Pushing A Load

    Instructions for Safe Towing/Pushing Load Moving Loads Maximum capacity towing or pushing of loads shall be done with the transmission selector lever in 1(first) or REV (reverse) gears.   Caution: Pushing or towing loads in D (Drive) can cause transmission failure Load Towing Safety If towing a load, check to see that: The towed load is securely connected to the hitch of the tractor.

  • Page 35: Emergency Towing

    Handling Emergency Towing If it should be necessary to tow the tractor to a location for maintenance service, be sure the following procedures are followed: Make sure the parking brake is released and the transmission gearshift lever is in • the "N"...

  • Page 36: Tie-Down Procedure

    Handling Tie Down Procedure For long distance travel, the TT-series tow tractor can be transported by trailer. When transporting the tow tractor, please use the following tie-down procedure. This will ensure that the tractor is securely fastened and will prevent damage to the tractor. 1) Position tractor on trailer, put transmission selector in Park and set Parking Brake.

  • Page 37: Maintenance Operator Requirements

    Maintenance Maintenance Operator Requirements Only trained and qualified mechanics familiar with ground support equipment should undertake repairs on the TT series tow tractor. The maintenance operator should read the operator’s manual and the service manual fully before performing maintenance on the tow tractor. Repairs Safety ONLY a trained and qualified mechanic for this type of equipment should undertake repairs to this tractor.

  • Page 38: General Safety Guidelines

    Maintenance General Safety Guidelines Always stop the tractor, turn the engine off, put in "Park" and apply the parking • brake when making any adjustments or servicing the unit. Never refuel the tractor when the engine is running. • DO NOT SMOKE WHEN REFUELING. •...
  • Page 39 Maintenance Important Safety Notice Appropriate service methods and proper repair procedures are essential for the safe, reliable operation of all industrial engines as well as the personal safety of the individ- ual performing the work. This Service Manual provides general directions for accom- plishing service and repair work with tested and effective techniques.

  • Page 40: Daily Operator Responsibilities

    Maintenance Daily Operator Responsibilities Proper Fluid Checks Engine Oil Check engine oil with the unit on a level surface, the key in the “OFF” position (if equipped), the H30 display off (if equipped), the shifter position in “PARK” and parking brake applied.

  • Page 41: Filter Guide

    FS20000 P549271 85705 P14‐8966 or Ford LRG425 D9AZ6731A F8JL9A011AA N/A P549271 85705 BE‐10‐18 Ford ESG642 E4FZ6731AB F8JL9A011AA N/A P14‐8966   85705 Chrysler H153 85085 A‐TT4‐00278 N/A P14‐8966   85705 Mitsubishi 6G72 PH‐977A A‐TT4‐00278 N/A P14‐8966   85705 Wiscon TMD27 85452 TMD27F00400 R20P P14‐8966   85705 BE‐10‐18 Wiscon TMDT27 85452 TMD20F00287 R20P P14‐8966  ...
  • Page 42 Maintenance Preventative Maintenance Schedule Diesel Engine (Yanmar 4TNV98) Description of Check/Service  Operational Hours ‐            Check Requires Service                 Contact your local Yanmar distributor or  System dealer Daily 50 250 500 750 1000 1250 1500 2000 Engine Oil Engine Oil and filter *first 50 and  every 250 hours  thereafter Transmission Transmission Fluid  Power Steering Fluid Steering Steering Linkage       Coolant Level Check Flush Cooling ...
  • Page 43 Maintenance Preventative Maintenance Schedule Diesel Engine (Yanmar 4TNV98) continued Description of Check/Service  Operational Hours ‐            Check Requires Service                 Contact your local Yanmar distributor or  System dealer Daily 50 250 500 750 1000 1250 1500 2000 Brake Fluid Brake Pads (Front) Brake System Drum Brake Lining (Rear) Brake Lines and Hoses Suspension U‐Bolts 110‐120 FT LBS Drive Axles Suspension Axle Shaft U‐joint * * * Driveshaft Rotate Tires *every 500 hours Tires...
  • Page 44 Maintenance Preventative Maintenance Schedule Gasoline Engine (Wiscon TME27) Description of Check/Service  Operational Hours System ‐            Check Requires Service                 Daily 50 250 500 750 1000 1500 2000 Engine Oil Engine Oil and filter *first 50 and  every 250 hours  thereafter Transmission Transmission Fluid  Power Steering Fluid Steering Steering Linkage       Coolant Level Check Flush Cooling  Check & Clean Radiator Fins*every 50 hours System Coolant Hoses Belts Fuel System Leak Check...
  • Page 45 Maintenance Preventative Maintenance Schedule Gasoline Engine (Wiscon TME27) continued Description of Check/Service  Operational Hours System ‐            Check Requires Service                 Daily 50 250 500 750 1000 1500 2000 Suspension U‐Bolts 110‐120 FT LBS Drive Axles Suspension Axle Shaft U‐joint * * * Driveshaft Rotate Tires *every 500 hours Tires This section below has been added to for your record keeping convenience  Date Service Performed Tug Serial Number Tug Hours Technician...
  • Page 46 Maintenance Preventative Maintenance Schedule Diesel Engine (Isuzu 4JB1, 4JG1, 4JG1T) Description of Check/Service  Operational Hours ‐            Check Requires Service                 System Daily 50 250 500 750 1000 1250 1500 2000 Engine Oil Engine Oil and filter *first 50 and  * * * * every 100 hours  thereafter Transmission Transmission Fluid  Power Steering Fluid Steering Steering Linkage Cooling   ...
  • Page 47 Maintenance Preventative Maintenance Schedule Diesel Engine (Isuzu 4JB1, 4JG1, 4JG1T) continued Description of Check/Service  Operational Hours ‐            Check Requires Service                 System Daily 50 250 500 750 1000 1250 1500 2000 Brake Fluid Brake Pads (Front) Brake System Drum Brake Lining (Rear) Brake Lines and Hoses Suspension U‐Bolts 110‐120 FT LBS Drive Axles Suspension Axle Shaft U‐joint * * * Driveshaft Rotate Tires *every 500 hours Tires...
  • Page 48 Maintenance Preventative Maintenance Schedule Gasoline Engine (Ford LRG425, Ford ESG642) Description of Check/Service  Operational Hours System ‐            Check Requires Service                 Daily 50 250 500 750 1000 1500 2000 Engine Oil Engine Oil and filter *first 50 and  every 250 hours  thereafter Transmission Transmission Fluid  Power Steering Fluid Steering Steering Linkage       Coolant Level Check Flush Cooling  Check & Clean Radiator Fins*every 50 hours System Coolant Hoses...
  • Page 49 Maintenance Maintenance Preventative Maintenance Schedule Gasoline Engine (Ford LRG425, Ford ESG642) continued Description of Check/Service  Operational Hours System ‐            Check Requires Service                 Daily 50 250 500 750 1000 1500 2000 Suspension U‐Bolts 110‐120 FT LBS Drive Axles Suspension Axle Shaft U‐joint * * * Driveshaft Rotate Tires *every 500 hours Tires This section below has been added to for your record keeping convenience  Date Service Performed Tug Serial Number Tug Hours Technician...
  • Page 50 Maintenance Preventative Maintenance Schedule Gasoline Engine (Chrysler H153 & Mitsubishi 6G72) Description of Check/Service  Operational Hours System ‐            Check Requires Service                 Daily 50 250 500 750 1000 1500 2000 Engine Oil Engine Oil and filter *first 50 and  every 250 hours  thereafter Transmission Transmission Fluid  Power Steering Fluid Steering Steering Linkage       Coolant Level Check Flush Cooling ...
  • Page 51 Maintenance Preventative Maintenance Schedule Gasoline Engine (Chrysler H153, Mitsubishi 6G72) continued Description of Check/Service  Operational Hours System ‐            Check Requires Service                 Daily 50 250 500 750 1000 1500 2000 Suspension U‐Bolts 110‐120 FT LBS Drive Axles Suspension Axle Shaft U‐joint * * * Driveshaft Rotate Tires *every 500 hours Tires This section below has been added to for your record keeping convenience  Date Service Performed Tug Serial Number Tug Hours Technician...
  • Page 52 Maintenance Preventative Maintenance Schedule Diesel Engine (Wiscon TMD27, Wiscon TMDT27 ) Description of Check/Service  Operational Hours System ‐            Check Requires Service                 Daily 50 250 500 750 1000 1500 2000 Engine Oil Engine Oil and filter *first 50 and  every 250 hours  thereafter Transmission Transmission Fluid  Power Steering Fluid Steering Steering Linkage       Coolant Level Check Flush Cooling ...
  • Page 53 Maintenance Preventative Maintenance Schedule Diesel Engine (Wiscon TMD27, Wiscon TMDT27) continued Description of Check/Service  Operational Hours System ‐            Check Requires Service                 Daily 50 250 500 750 1000 1500 2000 Suspension U‐Bolts 110‐120 FT LBS Drive Axles Suspension Axle Shaft U‐joint * * * Driveshaft Rotate Tires *every 500 hours Tires This section below has been added to for your record keeping convenience  Date Service Performed Tug Serial Number Tug Hours Technician...

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