Viessmann VITOTRANS 300 Service Instructions Manual
Flue gas/water heat exchanger
for vitoplex
with rated output 575 to 2000 kw and
for vitorond
with rated output 630 to 1080 kw
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Also See for VITOTRANS 300:
- Operating instructions manual (8 pages) ,
- Installation, operating and service instructions (88 pages)
Table of Contents
Related Manuals for Viessmann VITOTRANS 300
Summary of Contents for Viessmann VITOTRANS 300
- Page 1 VIESMANN Service instructions for contractors Vitotrans 300 Flue gas/water heat exchanger for Vitoplex with rated output 575 to 2000 kW and for Vitorond with rated output 630 to 1080 kW VITOTRANS 300 Please keep safe. 5692 790 GB 1/2009...
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Page 2: Safety Instructions
Safety instructions Safety instructions Please follow these safety instructions closely to prevent accidents and mate- rial losses. Safety instructions explained ■ all current safety regulations as defined by DIN, EN, DVGW, TRGI, Danger TRF, VDE and all locally applicable This symbol warns against the standards, risk of injury. - Page 3 Please note and may invalidate our warranty. Electronic modules can be dam- For replacements, use only orig- aged by electro-static dis- inal spare parts from Viessmann charges. or those which are approved by Touch earthed objects, such as Viessmann. heating or water pipes, to dis-...
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Page 4: Table Of Contents
Index Index Commissioning, inspection, maintenance Steps - commissioning, inspection and maintenance.......... Further details regarding the individual steps............Parts lists......................16 Commissioning/service reports................ 21 Certificates Declaration of Conformity..................22... -
Page 5: Commissioning, Inspection, Maintenance
Commissioning, inspection, maintenance Steps - commissioning, inspection and maintenance For further information regarding the individual steps, see the page indicated Commissioning steps Inspection steps Maintenance steps Page • 1. Matching the setting of the boiler control unit.... • 2. Checking the connections of the neutralising equipment and filling with neutralising agent •... -
Page 6: Further Details Regarding The Individual Steps
Commissioning, inspection, maintenance Further details regarding the individual steps Matching the setting of the boiler control unit Make the setting according to the infor- mation in chapter "Additional informa- tion, Coding" in the service instructions for the control unit. Readjusting the burner (only when retrofitting the heat exchanger) Burner service instructions Shutting down the boiler system... -
Page 7: Visually Inspecting The Gaskets On The Inspection Cover And Flue Gas Collector
Commissioning, inspection, maintenance Further details regarding the individual steps (cont.) Visually inspecting the gaskets on the inspection cover and flue gas collector A Top panel E Gasket B Thermal insulation mat F Condensate drain C Gauze mat G Lower flue pipe (flue gas outlet) D Inspection cover H Connection collar Note on... - Page 8 Commissioning, inspection, maintenance Further details regarding the individual steps (cont.) H Connection collar K Upper flue pipe (flue gas inlet) L Gauze jacket for flue gas collector M Thermal insulation jacket for flue gas collector...
- Page 9 Commissioning, inspection, maintenance Further details regarding the individual steps (cont.) N Upper flue gas collector O Gasket...
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Page 10: Cleaning The Heating Surfaces
Commissioning, inspection, maintenance Further details regarding the individual steps (cont.) Cleaning the heating surfaces A Top panel E Gasket B Thermal insulation mat G Lower flue pipe (flue gas outlet) C Gauze mat H Connection collar D Inspection cover... - Page 11 Commissioning, inspection, maintenance Further details regarding the individual steps (cont.) With visible contamination: H Connection collar K Upper flue pipe (flue gas inlet)
- Page 12 Commissioning, inspection, maintenance Further details regarding the individual steps (cont.) L Gauze jacket for flue gas collector M Thermal insulation jacket for flue gas collector N Upper flue gas collector O Gasket...
- Page 13 Commissioning, inspection, maintenance Further details regarding the individual steps (cont.) P Turbulators S Condensate tray R Heating surfaces Please note Note on Prevent components that come Check condition of turbulators. into contact with flue gas from being scratched or otherwise Note on damaged.
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Page 14: Replacing Damaged Gaskets
Commissioning, inspection, maintenance Further details regarding the individual steps (cont.) However, you may use cleaning agents Danger if you notice stubborn residues, surface Cleaning agents can irritate the discolouration or soot deposits. skin and eyes. Wear goggles, protective gloves For this, observe the following: and protective clothing if ■... -
Page 15: Filling In The Service Report For Commissioning/Maintenance
Commissioning, inspection, maintenance Further details regarding the individual steps (cont.) Filling in the service report for commissioning/maintenance You will find the service report on page 21. Operating and service documents 1. Complete and detach the customer 2. File all parts lists, operating and serv- registration card: ice instructions in the folder and hand ■... -
Page 16: Parts Lists
Parts lists Parts lists When ordering spare parts: 206 Rail Quote the part no. and serial no. (see 207 Lower flue pipe side panel type plate), as well as the position num- 208 Lower flue pipe cover panel ber of the individual part (as per this parts 209 Side panel, return list). - Page 17 Parts lists Parts lists (cont.)
- Page 18 Parts lists Parts lists (cont.)
- Page 19 Parts lists Parts lists (cont.)
- Page 20 Parts lists Parts lists (cont.)
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Page 21: Commissioning/Service Reports
Commissioning/service reports Commissioning/service reports Commissioning Service Service date: Service Service Service date: Service Service Service date: Service Service Service date: Service Service Service date:... -
Page 22: Certificates
TRD regulations. This Declaration of Conformity applies to the following codensing units: ■ Vitoplex 100, type PV1 with Vitotrans 300, product ID CE-0085 BS 0289 ■ Vitoplex 200, type SX2 with Vitotrans 300, product ID CE-0085 BS 0287 ■ Vitoplex 300, type TX3A with Vitotrans 300, product ID CE-0085 BT 0479 ■... - Page 24 Viessmann Werke GmbH&Co KG Viessmann Limited D-35107 Allendorf Hortonwood 30, Telford Telephone: +49 6452 70-0 Shropshire, TF1 7YP, GB Fax: +49 6452 70-2780 Telephone: +44 1952 675000 www.viessmann.com Fax: +44 1952 675040 E-mail: info-uk@viessmann.com...
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