Viessmann Vitotron 100 Series Installation And Operating Instructions Manual

Viessmann Vitotron 100 Series Installation And Operating Instructions Manual

Electric instantaneous water boiler for central heating

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Installation and
operating instructions
Vitotron 100
Type VMN3, VLN3
Electric instantaneous water boiler for central heating
VITOTRON 100
6155049 GB
6/2020

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Summary of Contents for Viessmann Vitotron 100 Series

  • Page 1 Installation and operating instructions Vitotron 100 Type VMN3, VLN3 Electric instantaneous water boiler for central heating VITOTRON 100 6155049 GB 6/2020...
  • Page 2 Safety instructions Safety instructions Please follow these safety instructions closely to prevent hazards, injury and material losses. Safety instructions explained Danger Note This symbol warns against the risk Details identified by the word "Note" of injury. contain additional information. Caution This symbol warns against the risk of material losses and environmental pollution.
  • Page 3 Wait at least Replace faulty components only 4 minutes until the voltage has with genuine Viessmann spare completely dropped out before parts. removing the covers from the appliances.
  • Page 4: Table Of Contents

    Keyword index Keyword index Information Disposal of packaging ................5 Symbols ....................5 Intended use .................... 5 Product information ................. 5 Product description .................. 6 Installation information ................6 Preparing for installation Connecting the boiler to the central heating system ........ 7 Installation sequence Assembly and installation ................
  • Page 5: Information Disposal Of Packaging

    Information Disposal of packaging Please dispose of packaging waste in line with statutory regulations. Symbols Symbol Meaning See other documents for more information Warning of material losses and environmental pollution Intended use The appliance is intended solely for installation and Commercial or industrial usage for a purpose other operation in sealed unvented heating systems that than central heating or DHW heating shall be deemed...
  • Page 6: Product Description

    Information Product description The Vitotron 100 is a system boiler with an optional These boilers are only intended for installation in connection to a DHW cylinder. sealed unvented heating systems. Boilers for open vented heating systems are also available. In the delivered condition, the Vitotron type VLN3 is set up for operation with a constant boiler water The following components are integrated into the temperature.
  • Page 7: Preparing For Installation Connecting The Boiler To The Central Heating System

    Preparing for installation Connecting the boiler to the central heating system – Pressure gauge – Shut-off valve – Expansion line NW – Integral expansion vessel NW1 – Expansion vessel – Thermostatic valve – Instantaneous water heater valve – Filter – Radiator –...
  • Page 8: Installation Sequence Assembly And Installation

    Installation sequence Assembly and installation min. 150 min. 60 Heating return (to boiler) G ¾" Heating flow G ¾" 1. Secure the boiler vertically with fixings and flow Caution and return lines pointing downwards. Maintain An incorrect electrical connection will result in clearances to the wall and ceiling.
  • Page 9 Installation sequence Assembly and installation (cont.) Room temperature sensor Outside temperature sensor Note A room temperature sensor and an outside temperature sensor are included in the standard delivery of model VMN3.
  • Page 10 Installation sequence Assembly and installation (cont.) Removing the side cover...
  • Page 11 Installation sequence Assembly and installation (cont.) Internal view Connection to a single-phase power system (for 4 kW, 6 kW and 8 kW boilers) PNL – Terminals for neutral, earth and phase conductors – Temperature limiter – Additional conductors (only for single-phase system) Input Output Connection to the three-phase power system PNL –...
  • Page 12: Selecting The Power Supply Type

    Installation sequence Selecting the power supply type If the electrical connection type is configured incorrectly, Rated output e.g. using a single-phase installation at 12, 16, 20 and 12, 16, 20, 24 kW 24 kW, the configuration fault message "Configuration fault" appears after commissioning the boiler. 4, 6, 8 kW Connection type to Three-phase...
  • Page 13: Connecting External Sensors And Control Devices

    Installation sequence Connecting external sensors and control devices Type VMN3 RS 485 A B C D E F Tcyl A Programmable function input B Master appliance C Alternative room temperature controller D Temperature sensor for DHW cylinder Tcyl E Outside temperature sensor F Room temperature sensor G Communication range Type VLN3...
  • Page 14 Installation sequence Connecting external sensors and control devices (cont.) FN – Programmable function input (only type VMN3) A short-circuited FN contact caused by an external appliance will lead to specific boiler behaviour, M.SUPPLY PUMP.C PUMP PUMP depending on the input configuration [Configuration > FN input]: Maintain the frost protection temperature ■...
  • Page 15: Extending The System With Additional Heating Circuits

    Installation sequence Extending the system with additional heating circuits (only for type VMN3) If the system needs to be extended with additional Buffer cylinder – the buffer cylinder is filled by the ■ heating circuits, the VMG3 heating circuit modules boiler according to its own schedule, while the must be used.
  • Page 16: Description

    Installation sequence Description(only for type VMN3) The heating circuit module (control) is a temperature The process is controlled by gradually opening and controller for the heating medium in the system. It is closing the valves at specified time intervals. The valve equipped with a mixing valve with a servomotor.
  • Page 17: Connection

    Installation sequence Connection(only for type VMN3) The control unit exchanges information about operating parameters with the master appliance (boiler). Configuration parameters are set in the configuration menu. To connect the control unit to the master appliance, a unique identification number must be assigned (see section 4.2 in configuration mode).
  • Page 18: Using The Control Panel

    Installation sequence Using the control panel (only for type VMN3) Figure 5 shows an overview of the control panel with signal elements (display, indicators) and control elements (buttons). Display Communication display Temperature display Heating display ON Display for parameter settings or manual settings F, G and H Operating buttons The control unit operates in three operating modes:...
  • Page 19 Installation sequence Using the control panel (cont.) "Standby" mode "Standby" mode: Operating mode used outside the Configuration mode heating period. The mixing valve is closed and the pump is switched off. Once a day, according to the periods set by the user (protection period), the pump is switched on and the mixing valve is opened and closed to prevent blockage in the appliance during a long standby period.
  • Page 20 Installation sequence Using the control panel (cont.) "Configuration" mode To call up "Configuration" mode, press both buttons simultaneously (for 5 seconds) in standby mode. Once the notification appears on the display, the appliance is in "Configuration" mode. The parameter can be changed by pressing buttons and the parameter value can be changed by pressing button .
  • Page 21 Installation sequence Using the control panel (cont.) The following table describes the configuration parameters. Type of parameter and symbol on display Description/Comments Type of collector installed in heating circuit: (Floor) – underfloor heating (20–55 °C) Heating type (Radiator) – central heating (20–80 °C) The parameter settings are determined by the range of the heating circuit temperatures.
  • Page 22 Installation sequence Using the control panel (cont.) Service/Configuration Parameter display: Display the input and output signals of the boiler. Configuration Match the boiler to the heating system in the building. * After entering the access code, it is possible to make changes to the configuration menu. When prompted to enter the access code, turn the rotary switch leftwards to the required code.
  • Page 23 Installation sequence Using the control panel (cont.) Buffer (only available in buffer mode, only for configuration, the central heating ■ type VMN3): installation must be filled with frost-proof – Output temperature: fluid. The temperature at which the buffer is filled. –...
  • Page 24 Installation sequence Using the control panel (cont.) – Control unit: Pressure control: ■ p-constant – constant pressure Yes – heating mode starts when the pressure p-alternating – alternating pressure. reaches at least 0.5 bar In the control mode (p-constant), the pressure No –...
  • Page 25 Installation sequence Using the control panel (cont.) Heating curve (only type VMN3): The boiler control unit ensures that the correct temperature is maintained in the central heating installation depending on the outside temperature. When there is a low outside temperature, the heat demand inside the building is higher.
  • Page 26: Removing The Side Cover

    Installation sequence Removing the side cover...
  • Page 27: Internal View Vmn3

    Installation sequence Internal view VMN3 7636737 7636734 7636736 7636733 7636725 7731931 7636738 7636726 7636727 7636728 Wilo Grundfos 7636729 7636730 7636735 7636743 7636744 7636723 7636724 7636731 7636722 7636732 7636739 A Wiring of the Wilo Yonos pump i PWM WILO B Wiring of the Grundfos UPM3 pump...
  • Page 28: Internal View Vln3

    Installation sequence Internal view VLN3 7636737 7636734 7636736 7636733 7636725 7731931 7636738 7636726 7634638 7636728 Wilo Grundfos 7636729 7636730 7636735 7636743 7636744 7636723 7636724 7636731 7636722 7636739 7636732 A Wiring of the Wilo Yonos pump B Wiring of the Grundfos UPM3 pump...
  • Page 29: Structure Of The Boiler - Water Section

    Installation sequence Structure of the boiler – water section 7636733 7636734 7636726 7636725 7636731 7636729 7636730 7636745 7636723 7636746 7636747 7636748 7636749 7636722 7636732 7636750...
  • Page 30: Heater

    Installation sequence Heater Front view Side view View from above A Gw ½" – Automatic air vent valve B Gz ¾" – Return connector C Gz ¾" – Flow connector D Capillary tube WT-3 Heating No. of Service elements Boiler type heating code Resistance...
  • Page 31: Removing The Heater

    Installation sequence Removing the heater 30 mm 30 mm 7 mm 3 mm...
  • Page 32: Description Of Pcb Msk.80/04 Vmn3

    Installation sequence Description of PCB MSK.80/04 VMN3 Programmable function input. A short-circuited FN contact caused by an external appliance will lead to specific boiler behaviour, depending on the input configuration [Configuration > FN input]: Maintain the frost protection ■ temperature regardless of the central heating program Maintain an economic ■...
  • Page 33: Description Of Pcb Msk.80/05 Vln3

    Installation sequence Description of PCB MSK.80/05 VLN3 disabled MA Master appliance (open – heat exchanger) Alternative room temperature controller (open – central heating blocked) Tcyl Temperature sensor for DHW cylinder M SUPPLY Power supply to PCB (230 V) PUMP C DHW circulation pump Three-way valve control (CH/DHW) PUMP (L,N,PE) Power connection...
  • Page 34: Schematic Diagram Msk.80/04 Vmn3

    Installation sequence Schematic diagram MSK.80/04 VMN3 A Room temperature sensor WE-033/02 B Outside temperature sensor WE-027 C Return temperature sensor D Pressure sensor E Flow temperature...
  • Page 35: Schematic Diagram Msk.80/05 Vln3

    Installation sequence Schematic diagram MSK.80/05 VLN3 A Return temperature sensor B Pressure sensor C Flow temperature...
  • Page 36: Connecting Optional Appliances

    Installation sequence Connecting optional appliances A Alternative room temperature controller B Heating circuit module C Temperature sensor for DHW cylinder D Master appliance E Control device for FN input F DHW circulation pump G Three-way valve control (central heating/DHW) H SPDT control...
  • Page 37: Wiring Diagram 4-8 Kw

    Installation sequence Wiring diagram 4–8 kW PW. 5 PW. 5 Heater PCB MSK.80 Control panel Pump Cut-out WT3 Tcyl Temperature sensor for DHW cylinder brown brown Outside temperature sensor black black Room temperature sensor Tout Tout Press Press Return temperature Tout Flow temperature Press...
  • Page 38: Wiring Diagram 12-24 Kw

    Installation sequence Wiring diagram 12–24 kW PW.35 PW.35 Heater PCB MSK.80 Control panel Pump Cut-out WT3 Tcyl Temperature sensor for DHW cylinder Outside temperature sensor brown brown Room temperature sensor black black Return temperature Press Press Tout Tout Tout Flow temperature Press Pressure sensor Kd, Kp...
  • Page 39: Connecting The Pcb 4-8 Kw (Vln3, Vmn3)

    Installation sequence Connecting the PCB 4–8 kW (VLN3, VMN3) A Power supply 230 V/400 V 3N~...
  • Page 40: Connecting The Pcb 12-24 Kw (Vln3, Vmn3)

    Installation sequence Connecting the PCB 12–24 kW (VLN3, VMN3) A Power supply 400 V 3N~...
  • Page 41: Fault Messages

    Installation sequence Fault messages If a fault occurs in the boiler, the message "Err" will be displayed on the main function screen. Press the rotary switch to display a list of faults. Symbol Description Possible causes NO PRESSURE Low pressure in heating circuit –...
  • Page 42: Service" Test Mode

    Installation sequence "Service" test mode "Service" test mode is available at: SERVICE/CONFIGURATION -> CONFIGURATION -> SERVICE Fault code: 15 Calculated output [kW] An approximate value, calculated based on the flow value and the differential between the flow and return temperatures. Current flow rate [l/min] Actual return temperature [°C] Tout Actual flow temperature [°C]...
  • Page 43 Installation sequence "Service" test mode (cont.) 2. T – testing the power module The parameter "T" allows manual control of the power module. Use a terminal ammeter to assess operation of the power module and measure the phase current. a) T = 0 – no triac is connected. Valid phase currents should be close to 0.
  • Page 44: Spare Parts List

    Installation sequence Spare parts list Pos. Service Designation Quantity Note Figure number code (pce) 7731932 OK.B14-00.00 Front cover 7636721 EKCO.MN3-02.00.00 Side flashing EKCO.MN3 7731931 EKCO.MN3-01.00.00 Enclosure 7634637 Room temperature sensor 7837053 Outside temperature sensor 7636727 PCB MSK.80 VMN3 (with bracket) 7634638 PCB MSK.80 VLN3 (with bracket) 7636728...
  • Page 45: Specification Specification

    Installation sequence Specification Max. pressure 0.3 (3 bar) Min. pressure (for the sealed unvented system) 0.05 (0.5 bar) Outlet temperature °C 20 – 85 Max. temperature °C Dimensions (height × width × depth) 716 × 316 × 235 Weight ~20.5 Boiler connections G ¾"...
  • Page 48 Proper disposal of the used product prevents potentially harmful effects on the environment, which can occur due to the improper handling of Viessmann Werke GmbH & Co. KG waste. D-35107 Allendorf Tel. +49 6452 70-0...

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