Subscribe to Our Youtube Channel
Related Manuals for ITW Gema EasySelect-Cup
Summary of Contents for ITW Gema EasySelect-Cup
- Page 1 Operating Instructions and Spare parts list EasySelect-Cup Manual Powder Gun EasySelect-Cup...
- Page 2 EasySelect-Cup...
-
Page 3: Table Of Contents
Nozzle combinations for EasySelect-Cup ........ - Page 4 EasySelect-Cup...
-
Page 5: Safety Rules
If the booth breaks down then the powder coating equipment must also switch off. 9. Check the grounding of all electrostatic conductive parts at least once a week. 10. When cleaning the gun or changing nozzles the control module must be switched off EasySelect-Cup... - Page 6 EasySelect-Cup...
-
Page 7: Easyselect-Cup Manual Powder Gun
It is particularly suitable for manually coating of small series especially for trails with coating powders SCOPE OF DELIVERY: - EasySelect-Cup Manual Powder gun with a 6 m gun cable - Type D100 Cup - Pneumatic connection (Conveying air) - 6 m... -
Page 8: Easyselect-Cup Manual Powder Gun
EASYSELECT-CUP MANUAL POWDER GUN 1 Spray Nozzle system 15 Conveying air hose connection 2 Threaded sleeve 16 Rinsing air hose connection 3 Shaft 17 Trigger 4 H-V cascade 21 Setting knob 5 End plate with hook 24 Venting plug 6 LEDs... - Page 9 The EasySelect-Cup Manual gun can be fitted with following Spray nozzles: 40 mm Nozzle Flat jet nozzle with vented central electrode Round jet nozzle with vented deflector plate and vented central electrode 150 mm Nozzle (does not belong to the standard set, available separately – see Spare parts list )
-
Page 10: High-Voltage Generation
If the gun trigger (17) is pulled, a reed switch closes the current circuit. The control unit switches the modulated low voltage, powder convey- ing, and the rinsing air on. The reed switch complies with the safety regulations of all recognized standards. Reed switch (closing) Magnet Figure 3 EasySelect-Cup... -
Page 11: Powder Flow And Rinsing Air
The rinsing air is connected to the corresponding connection on the rear of the control unit when using vented spray nozzles (see Control unit Operating Instructions). The function of the spray nozzles are described in the corresponding section (see page 6). EasySelect-Cup... -
Page 12: Flat Jet Nozzle With Vented Central Electrode
The strength of the rinsing air is dependent on the powder, and its sintering properties. Regulation of the rinsing air on the control unit is explained in the "Operating Instructions of the Control unit"). EasySelect-Cup... -
Page 13: Preparation For Start Up
PREPARATION FOR START UP A) CONNECTING THE EASYSELECT-CUP POWDER GUN 1. Connect the gun cable (2) to the control unit (see Control unit Operating Instructions) 2. Connect the conveying air hose (5) from the control unit to the 3. Connect the rinsing air hose (1) from the control unit to the powder gun 4. -
Page 14: B) Function Check
20 cm. 4. Press the gun trigger - The LED No. 8 for the High-voltage display illuminates on the control unit. High-voltage is present in the EasySelect-Cup Manual Powder gun. - The High-voltage can be set with the corresponding keys (See also the Control unit Operating Instructions). -
Page 15: Start Up
- Turn the Flat jet nozzle in the desired axial direction - Retighten the threaded sleeve When using Round jet nozzles with vented deflector plate - Change the deflector plate ( ø 16, 24, and 32 mm) are supplied with the powder gun. EasySelect-Cup... -
Page 16: B) Start Up - Powder Coating
1. Release the gun trigger. 2. Switch off the control unit The settings for High-voltage, rinsing air and powder output remain in the memory. 3. For work interruptions such as lunch breaks, overnight, etc., disconnect the compressed air supply. (cont.) EasySelect-Cup... -
Page 17: Maintenance Schedule
7. Clean the gun tube (19, Fig. 13) with the brush supplied. 8. Blow the gun through with compressed air again. 9. Reassemble the gun and connect. 10. Blow the powder hose through and clean. EasySelect-Cup... -
Page 18: B) Dismantling The Gun
The High-voltage cascade (4) must not be dismantled, as it is assembled with a special process. Should it be defect or the shaft is broken, then the complete shaft (3) must be sent to an author- ized ITW Gema Service Centre. Figure 8 EasySelect-Cup... - Page 19 Dismantling the gun (cont.): 1. Unscrew the powder cup (28) and place in a safe place 2. Loosen the fixing screws (A) and remove the injector block (27) Figure 9 EasySelect-Cup...
- Page 20 Dismantling the gun (cont.): Figure 10 EasySelect-Cup...
- Page 21 Dismantling the gun (cont.): Figure 11 EasySelect-Cup...
-
Page 22: C) Assembling The Powder Gun
– The assembly of the gun is carried out in the reverse order to that illustrated above. – It is to be noted, thereby, that the powder tube is to be pressed in up to the stop. Figure 12 EasySelect-Cup... -
Page 23: D) Repairs On The Powder Gun
Except for the replacement of possibly defect parts, there are hardly any repairs to be made. Replacement of the cascade, and the repair of the powder gun cable connection (11 - Fig. 8) is only permitted by an authorized ITW Gema Repair Centre. Contact your ITW Gema repre- sentative. EasySelect-Cup... -
Page 24: E) Cleaning The Spray Nozzle
– there are deep grooves in the nozzle slot, or the wall thickness is no longer recognizable. – the wedge of the electrode holder worn away. Nozzles with a deflector plate: – when the wedge of the electrode holder is worn away, the electrode holder is to be replaced. EasySelect-Cup... -
Page 25: Troubleshooting Guide
Send the gun in for repair and the gun sprays powder, – High-voltage cascade defect the gun LED, and the LED 8 illuminate. Check the grounding, see – the workpieces are poorly also "Directions of Use" grounded (cont.) EasySelect-Cup... - Page 26 – Sleeve in the injector clogged Replace – Fluidizing does not function Check the fluidizing No conveying air: – Reduction valve defect Replace – Solenoid valve defect Replace – Electronic card defect Send in for possible repair EasySelect-Cup...
-
Page 27: Spare Parts List
Type, and serial number of your powder coating equipment Order number, quantity, and description of each spare part Example: Type EasySelect-Cup Serial no: xxxx xxxx Order no: 232 670, 5 pieces, O-ring - ø 13.1 x 1.6 mm When ordering cable or hose material the lengths required must also be given. -
Page 28: Easyselect-Cup Manual Gun
EASYSELECT-CUP MANUAL GUN REMARKS: 1. Only parts those which the customer can replace himself, with- out problems, are given in the Spare parts list. 2. Should a part of the shaft (3) be broken or the High-voltage cascade in the shaft is defect, then the complete shaft must be sent in for checking and repair. - Page 29 EASYSELECT-CUP MANUAL GUN EasySelect-Cup Manual Powder gun - complete 381250 Negative polarity, incl.: Powder gun cable - 6 m, Rinsing air hose - 6 m, Pneumatic connectionn 6 m, Flat jet nozzle, Cup - Type D100, Brush, and parts set EasySelect-Cup Manual Powder gun, incl.
- Page 30 EASYSELECT-CUP MANUAL GUN (CONT.) Pressure spring - ø 0.8 x 5 x 17.5 mm 261890 Push rod with return spring - Right On request Push rod with return spring - Left On request Blind grommet - 1/8" 203297 Stop screw...
-
Page 31: Nozzle Combinations For Easyselect-Cup
NOZZLE COMBINATIONS FOR EASYSELECT-CUP Nozzle set - Flat jet (Items 1, 2) 379 620 Nozzle set - Round jet (Items 4, 5, 6) 379 611 Electrode holder (Flat jet nozzle ) 379 140# Flat jet nozzle 377 856# Threaded sleeve 379 166 Electrode holder, incl. - Page 32 Documentation EasySelect-Cup © Copyright 1999 ITW Gema AG, CH-9015 St. Gall All technical products from ITW Gema AG are constantly being developed based on our continuing research and applications. The data found in this publication may therefore change at any time without prior notification.
Need help?
Do you have a question about the EasySelect-Cup and is the answer not in the manual?
Questions and answers