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Summary of Contents for ITW Gema EasySelect GM01-E
- Page 1 Operating Instructions and Spare parts list EasySelect GM01-E Manual Powder Gun EasySelect GM01-E...
- Page 2 EasySelect GM01-E...
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Page 3: Table Of Contents
EasySelect GM01-E Manual Powder gun ........ - Page 4 EasySelect GM01-E...
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Page 5: Safety Rules
If the booth breaks down then the powder coating equipment must also switch off. 9. Check the grounding of all electrostatic conductive parts at least once a week. 10. When cleaning the gun or changing nozzles the control module must be switched off EasySelect GM01-E... - Page 6 EasySelect GM01-E...
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Page 7: Easyselect Gm01-E Manual Powder Gun
EasySelect GM01-E Manual Powder gun The very light EasySelect GM01-E Manual Powder gun with an integrated High-voltage cascade has very good penetration and because of the patented, vented electrode a high, and constant transfer efficiency. The gun can be easily dismantled, making it maintenance and repair-friendly. -
Page 8: Easyselect Gm01-E Manual Powder Gun
EasySelect GM01-E Manual Powder gun 1 Spray Nozzle system 9 Grip 2 Threaded sleeve 11 Powder gun cable connection 3 Shaft 15 Powder hose connection 4 H-V cascade 16 Rinsing air hose connection 5 End plate with hook 17 Trigger... -
Page 9: 3.1. Spray Nozzles
3.1. Spray Nozzles The EasySelect GM01-E Manual Powder gun can be equipped with the following spray nozzles. For more information see also „Nozzle combinations for EasySelect-E“ in the Spare Parts List Figure 2 EasySelect GM01-E... -
Page 10: High-Voltage Generation
If the gun trigger (17) is pulled, a reed switch closes the current circuit. The control unit switches the modulated low voltage, powder conveying, and the rinsing air on. The reed switch complies with the safety regulations of all recognized standards. Reed switch (closing) Magnet Figure 3 EasySelect GM01-E... -
Page 11: Powder Flow And Rinsing Air
The rinsing air is connected to the corresponding connection on the rear of the control unit when using vented spray nozzles (see Control unit Operating Instructions). The function of the spray nozzles are described in the corresponding section (see page 6). EasySelect GM01-E... -
Page 12: Flat Jet Nozzle With Vented Central Electrode
The strength of the rinsing air is dependent on the powder, and its sintering properties. Regulation of the rinsing air on the control unit is explained in the "Operating Instructions of the Control unit"). EasySelect GM01-E... -
Page 13: Preparation For Start Up
Preparation for Start Up Connecting the EasySelect GM01-E Powder gun 1. Connect the gun plug to the control unit (see Control unit Operating Instructions) 2. Connect the rinsing air hose from the control unit to the gun 3. Connect the powder hose from the powder gun to the injector... -
Page 14: Function Check
4. Press the gun trigger - The LED No. 8 for the High-voltage display illuminates on the control unit. High-voltage is present in the EasySelect GM01-E Manual Powder gun. - The High-voltage can be set with the corresponding keys (See also the Control unit Operating Instructions). -
Page 15: Start Up
- Turn the Flat jet nozzle in the desired axial direction - Retighten the threaded sleeve When using Round jet nozzles with vented deflector plate - Change the deflector plate ( ø 16, 24, and 32 mm) are supplied with the powder gun EasySelect GM01-E... -
Page 16: Start Up - Powder Coating
Before long idle periods residual powder must be removed from the powder hose as follows: 1. Remove the powder hose from the hose connection on the injector (see "EasyFlow Injector" Operating Instructions) 2. Point the manual gun in to the booth (cont.) EasySelect GM01-E... -
Page 17: Maintenance Schedule
5. Clean the gun tube (Fig. 11) with the brush supplied. 6. Blow the gun through with compressed air again. 7. Reassemble the gun and connect. 8. Blow the powder hose through and clean. EasySelect GM01-E... -
Page 18: Dismantling The Gun
The High-voltage cascade (4) must not be dismantled, as it is assembled with a special process. Should it be defect or the shaft is broken, then the complete shaft (3) must be sent to an autho- rized ITW Gema Service Centre. Figure 8 EasySelect GM01-E... - Page 19 Dismantling the gun (cont.) Figure 9 EasySelect GM01-E...
- Page 20 Dismantling the gun (cont.): Figure 10 EasySelect GM01-E...
- Page 21 Dismantling the gun (cont.): Figure 11 EasySelect GM01-E...
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Page 22: Assembling The Powder Gun
Replacement of the cascade, and the repair of the powder gun cable connection (11 - Fig. 8) is only permitted by an authorized ITW Gema Repair Centre. Contact your ITW Gema representative. Cleaning the Spray Nozzle Daily or after every shift: –... -
Page 23: Troubleshooting Guide
Send the gun in for repair pulled and and the gun – High-voltage cascade defect sprays powder, the gun LED, and the LED 8 Check the grounding, see – the workpieces are poorly also "Directions of Use" illuminate. grounded (cont.) EasySelect GM01-E... - Page 24 – Sleeve in the injector Replace clogged – Fluidizing does not function Check the fluidizing No conveying air: – Reduction valve defect Replace – Solenoid valve defect Replace – Electronic card defect Send in for possible repair EasySelect GM01-E...
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Page 25: Spare Parts List
When ordering spare parts for powder coating equipment, please indicate the following specifications: Type, and serial number of your powder coating equipment Order number, quantity, and description of each spare part Example: Type EasySelect GM01-E Serial no: xxxx xxxx Order no: 232 670, 5 pieces, O-ring - ø... -
Page 26: Easyselect Gm01-E Manual Gun
EasySelect GM01-E Manual gun Remarks: 1. Only parts those which the customer can replace himself, without problems, are given in the Spare parts list. 2. Should a part of the shaft (3) be broken or the High-voltage cascade in the shaft is defect, then the complete shaft must be sent in for checking and repair. - Page 27 EasySelect GM01-E Manual gun EasySelect GM01-E Manual Powder gun - complete Negative polarity, incl.: Powder gun cable - 6 m, Rinsing air hose - 6 m, Flat jet nozzle, Brush, and parts set, without powder hose 406066 EasySelect GM01-E Manual Powder gun, incl. Cascade Polarity –...
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Page 28: Gun Cable - Complete
232564 O-Ring - D08.10 x 1.60 mm 263818 Gland PG07 with kink protection 208426 Cable - 3 x 0,75mm - screened 104892* Cable plug - 6-pin 261475 bn = brown gn = green ws = white Figure 14 EasySelect GM01-E... -
Page 29: Extension Cable Gm01
Extension Cable GM01 Extension cable On request (according to order*) Gun cable Possible assembly on a dividing plate * Maximum cable length: 50 m (Extension cable and Gun cable together) *Please indicate length required Figure 15 EasySelect GM01-E... -
Page 30: Nozzle Combinations For Easyselect Gm01-E
Nozzle combinations for EasySelect GM01-E Flat Jet Nozzle - NF05-E - complete 405744# Adapter - complete 406023# FSD-Nozzle set (without Item 5.1) 404225# Contact ring 318760# Electrode holder - complete - Tefzel 404209# Electrode holder - complete - Teflon 406058#... - Page 31 NOTES: EasySelect GM01-E...
- Page 32 To the best of our knowledge and belief, the information contained in this publication was correct and valid on the date of issue. ITW Gema AG makes no representations or warranties with respect to the contents or use of this publication, and reserves the right to revise this publication and make changes to its content without prior notice.
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