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FILE NO. SERVICE MANUAL Multimedia Projector Model No. PLC-XP50 PLC-XP50L (SUPPLEMENT) U.S.A., Canada, Europe, Asia, Africa Original Version Chassis No. MS3-XP5000 MS3-XP50L00 PLC-XP50 NOTE: Match the Chassis No. on the unit’s back cover with the Chassis No. in the Service Manual.
■ Contents - NOTE - Any information not contained in this manual will be found in the original model's service manual SM5110500-00 for models PLC-XP55 and PLC-XP55L. MAJOR CHANGES as below: - LCD Panels and LCD driving circuit - Projection Lens - Optical parts ■...
■ Optical Parts Disassemblies * Following assemblies differ from previous assemblies for chassis No. MR3-XP5500 others are the same; - The optical filters has been added. Polarized Glass-In and Optical Filter-In(WV) removal Remove each hex screw and pull the Polarized Glass-In ass’y upward. Remove a stopper and take the glass off upward.
■ Optical Adjustments * Following adjustment differs from previous adjustment for chassis No. MR3-XP5500 others are the same; - Contrast adjustment Before taking optical adjustments below, remove the Cabinet Top and Main Board following to the “Mechanical Disassemblies” Adjustments require a 2.0mm hex wrench and a slot screwdriver. Note: Do not disconnect connectors K8L, K8X, K8D, K8G and K8E on the main board, because the projector can not turn on due to operate the power failure protection.
■ Electrical Adjustments ● Circuit Adjustments CAUTION: The each circuit has been made by the fine adjustment at factory. Do not attempt to adjust the follow- ing adjustments except requiring the readjustments in servicing otherwise it may cause loss of per- formance and product safety.
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Electrical Adjustments NRS adjustment PC black Level adjustment 1. Receive the 16-step gray scale computer signal with 1. Receive the 16-step gray scale computer signal with Input 1 [RGB(Analog)] mode. Input 1 [RGB(Analog)] mode. 2. Enter the service mode. 2. Enter the service mode. TPNRS TP35G 3.
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Electrical Adjustments ⁄0 PC gain adjustment Video A/D reference voltage (bottom side) adjustment 1. Receive the 16-step gray scale computer signal with Input 1 [RGB(Analog)] mode. 1. Receive the 16-step gray scale composite video sig- 2. Enter the service mode. nal with Input 3 [Video] mode.
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Electrical Adjustments ⁄4 ⁄6 Video gain adjustment Component Y pedestal adjustment 1. Receive the 16-step gray scale composite video sig- 1. Receive the black 0% component 480i video signal nal with Input 3 [video] mode. with Input 3 [Component] mode. 2.
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Electrical Adjustments ¤0 ¤4 RGB G pedestal adjustment Common center adjustment 1. Receive the black 0% RGB 480p video signal with 1. Receive the 16-step gray scale computer signal with Input 2 [RGB] mode. Input 1 [RGB(Analog)] mode. 2. Enter the service mode. 2.
Electrical Adjustments ● Service Adjustment Data Table These initial values are the reference data written from the CPU ROM to memory IC when replaced new memory IC. The adjust- ment items indicated with “✻” are required to readjust following to the “Electrical adjustments”. Other items should be used with the initial data value.
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Electrical Adjustments Adjustment Item Initial Value Range Input source / Description ✻ G_V1 0 ~ 255 DAC2 Video center adjustment [G] ✻ B_V1 0 ~ 255 DAC2 Video center adjustment [B] ✻ R_V1 0 ~ 255 DAC2 Video center adjustment [R] ✻...
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Electrical Adjustments Adjustment Item Initial Value Range Input source / Description Temp Fan-Out Range High 1350 / 1000 Control range of Fan control voltage by Temperature Sensor A Temp Fan-Out Range Low 780 / 700 / 1000 Diff (UP)Src Range High Difference of temperature between temp-A and temp-C for Fan additional voltage (upward) Diff (UP)Src Range Low Diff(DWN)Src Range High...
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Electrical Adjustments Adjustment Item Initial Value Range Input source / Description SYNC_OUT_DELAY_H, 0 ~ 2047 017 / 018 Read only SYNC_OUT_DELAY_V, 0 ~ 2047 019 / 020 Read only IMAGE_OUT_START_H, Set 0 021 / 022 IMAGE_OUT_END_H, 2047 Set 2047 023 / 024 IMAGE_OUT_START_V, 0/ 0/ 0/ 0/ 0/ 0/ 0/ 0/ 0 0 ~ 2047...
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Electrical Adjustments Adjustment Item Initial Value Range Input source / Description PAL H BACK PORCH 0 ~ 2048 PAL V BACK PORCH 0 ~ 2048 PAL DISP LINE 0 ~ 2048 PAL CLAMP 0 ~ 2048 Group: 512 HDTV 1080i-60 Gakaku TOTAL DOTS 1206 0 ~ 2048...
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Electrical Adjustments Adjustment Item Initial Value Range Input source / Description DISP LINE 1050 0 ~ 2048 CLAMP 0 ~ 2048 Group: 522 RGB 1035i Gakaku TOTAL DOTS 1206 0 ~ 2048 DISP DOTS 1024 0 ~ 2048 RGB 1035i H BACK PORCTH 0 ~ 2048 V BACK PORCTH...
■ Control Port Functions ❈ Differences as below: ● System Control & I/O Port Table (IC801) See original page.52-53 Pin No. Name Function Name Function Polarity PE6/TIOC2A Original Not used Supplement 3.3VL_SW 3.3VL_On/Off ON = H PF7/AN7 Original OPT3 Not used Supplement OPT3 Panel Option...
■ Electrical Parts List MS3-XP5000, MS3-XP50L00 Product safety should be considered when a component replacement is made in any area of a projector. Components indicated by a mark in this parts list and the circuit diagram show components whose value have special significance to product safety.
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MS3-XP5000, MS3-XP50L00 Electrical Parts List Note: Parts order must contain Chassis No., Part No., and Descriptions. ● OUT OF CIRCUIT BOARD RC Front Board Sensor1 Board FN901 Intake Fan FN904 Cooling Fan Drive Board Power Board Sub Power Main Board Board Lamp Ballast FN902...
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MS3-XP5000, MS3-XP50L00 Electrical Parts List Key No. Part No. Description Key No. Part No. Description D6893 407 203 7902 LED SML-210MT T86 M ASSEMBLIED BOARDS D6894 407 203 7803 LED SML-210LT T86 M D6895 407 203 7704 LED SML-210DT T86 L 610 293 1815 ASSY,PWB,CONTROL MA8A MISCELLANEOUS...
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MS3-XP5000, MS3-XP50L00 Electrical Parts List Key No. Part No. Description Key No. Part No. Description 405 002 0308 TR 2SA1037K T146 R 405 002 0308 TR 2SA1037K T146 R 405 002 0407 TR 2SA1037K T146 S 405 002 0407 TR 2SA1037K T146 S 405 002 6706 TR 2SA1179-M6-TB 405 002 6706...
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MS3-XP5000, MS3-XP50L00 Electrical Parts List Key No. Part No. Description Key No. Part No. Description 405 163 1602 TR 2SC2812N-L6-TB0 Q3302 405 014 4509 TR 2SC2412K T146 R 405 163 1701 TR 2SC2812N-L7-TB0 405 014 4608 TR 2SC2412K T146 S Q2101 405 014 4509 TR 2SC2412K T146 R...
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MS3-XP5000, MS3-XP50L00 Electrical Parts List Key No. Part No. Description Key No. Part No. Description 405 014 4608 TR 2SC2412K T146 S 405 002 6904 TR 2SA1179-M7-TB 405 015 8704 TR 2SC2812-L6-TB 405 163 1503 TR 2SA1179N-M6-TB 405 015 8902 TR 2SC2812-L7-TB 405 163 2708 TR 2SA1179N-M7-TB...
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MS3-XP5000, MS3-XP50L00 Electrical Parts List Key No. Part No. Description Key No. Part No. Description 405 015 8902 TR 2SC2812-L7-TB IC3212 410 321 8300 IC TC74VCX16244FT 405 163 1602 TR 2SC2812N-L6-TB0 IC3213 410 321 8300 IC TC74VCX16244FT 405 163 1701 TR 2SC2812N-L7-TB0 IC3214 410 362 6501...
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MS3-XP5000, MS3-XP50L00 Electrical Parts List Key No. Part No. Description Key No. Part No. Description IC8081 409 487 5803 IC 24C01CT/SN C1351 403 304 1801 ELECT 100U M 6.3V IC8091 409 558 7200 IC 24C02CT-I/SN 403 373 7704 ELECT 100U M 6.3V IC8092 409 434 8109...
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MS3-XP5000, MS3-XP50L00 Electrical Parts List Key No. Part No. Description Key No. Part No. Description C209 403 164 0204 CERAMIC 0.1U Z C2357 403 304 1801 ELECT 100U M 6.3V C210 403 322 7809 ELECT 220U M 6.3V 403 373 7704 ELECT 100U M 6.3V...
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MS3-XP5000, MS3-XP50L00 Electrical Parts List Key No. Part No. Description Key No. Part No. Description C273 403 338 0108 CERAMIC 0.039U K C3154 403 283 6309 CERAMIC 1U Z C274 403 283 6309 CERAMIC 1U Z C3156 403 164 0204 CERAMIC 0.1U Z C276...
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MS3-XP5000, MS3-XP50L00 Electrical Parts List Key No. Part No. Description Key No. Part No. Description C3538 403 164 0204 CERAMIC 0.1U Z C4230 403 164 0204 CERAMIC 0.1U Z C3558 403 164 0204 CERAMIC 0.1U Z C4231 403 304 2105 ELECT 47U M 6.3V...
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MS3-XP5000, MS3-XP50L00 Electrical Parts List Key No. Part No. Description Key No. Part No. Description C4821 403 164 0204 CERAMIC 0.1U Z C6312 403 164 0204 CERAMIC 0.1U Z C4822 403 164 0204 CERAMIC 0.1U Z C6313 403 113 3805 CERAMIC 1000P K C483...
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MS3-XP5000, MS3-XP50L00 Electrical Parts List Key No. Part No. Description Key No. Part No. Description C8007 403 304 1801 ELECT 100U M 6.3V C9407 403 164 0204 CERAMIC 0.1U Z 403 373 7704 ELECT 100U M 6.3V C9411 403 164 0204 CERAMIC 0.1U Z C8008...
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MS3-XP5000, MS3-XP50L00 Electrical Parts List Key No. Part No. Description Key No. Part No. Description 403 325 3303 CERAMIC 0.1U K 645 028 5981 R-NETWORK 10X4 1/16W C9885 403 155 1609 CERAMIC 33P J RB801 645 037 4920 R-NETWORK 3.3KX4 0.063W C9886 403 155 1609 CERAMIC...
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MS3-XP5000, MS3-XP50L00 Electrical Parts List Key No. Part No. Description Key No. Part No. Description R1160 401 105 0603 MT-GLAZE 10K JA 1/16W R1518 401 105 0405 MT-GLAZE 100 JA 1/16W R1162 401 105 0504 MT-GLAZE 1K JA 1/16W R1519 401 105 0405 MT-GLAZE 100 JA 1/16W...
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MS3-XP5000, MS3-XP50L00 Electrical Parts List Key No. Part No. Description Key No. Part No. Description R1843 401 105 0603 MT-GLAZE 10K JA 1/16W R2342 401 217 4100 MT-GLAZE 22K FA 1/16W R1852 401 105 0603 MT-GLAZE 10K JA 1/16W R2344 401 217 4100 MT-GLAZE 22K FA 1/16W...
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MS3-XP5000, MS3-XP50L00 Electrical Parts List Key No. Part No. Description Key No. Part No. Description R271 401 105 7909 MT-GLAZE 0.000 ZA 1/16W R3176 401 105 0504 MT-GLAZE 1K JA 1/16W R272 401 105 0405 MT-GLAZE 100 JA 1/16W R3177 401 105 0504 MT-GLAZE 1K JA 1/16W...
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MS3-XP5000, MS3-XP50L00 Electrical Parts List Key No. Part No. Description Key No. Part No. Description R3582 401 105 0405 MT-GLAZE 100 JA 1/16W R4283 401 105 7909 MT-GLAZE 0.000 ZA 1/16W R359 401 105 7909 MT-GLAZE 0.000 ZA 1/16W R4284 401 105 7909 MT-GLAZE 0.000 ZA 1/16W...
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MS3-XP5000, MS3-XP50L00 Electrical Parts List Key No. Part No. Description Key No. Part No. Description R4604 401 105 7909 MT-GLAZE 0.000 ZA 1/16W R533 401 105 7909 MT-GLAZE 0.000 ZA 1/16W R4605 401 105 7909 MT-GLAZE 0.000 ZA 1/16W R534 401 105 7909 MT-GLAZE 0.000 ZA 1/16W...
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MS3-XP5000, MS3-XP50L00 Electrical Parts List Key No. Part No. Description Key No. Part No. Description R6318 401 105 7909 MT-GLAZE 0.000 ZA 1/16W R8019 401 113 6406 MT-GLAZE 5.1K JA 1/16W R6319 401 105 7909 MT-GLAZE 0.000 ZA 1/16W R802 401 105 5301 MT-GLAZE 4.7K JA 1/16W...
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MS3-XP5000, MS3-XP50L00 Electrical Parts List Key No. Part No. Description Key No. Part No. Description R851 401 105 7909 MT-GLAZE 0.000 ZA 1/16W R9451 401 105 0306 MT-GLAZE 10 JA 1/16W R8511 401 105 2904 MT-GLAZE 22K JA 1/16W R9452 401 105 7909 MT-GLAZE 0.000 ZA 1/16W...
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MS3-XP5000, MS3-XP50L00 Electrical Parts List Key No. Part No. Description Key No. Part No. Description R9864 401 105 7909 MT-GLAZE 0.000 ZA 1/16W L4501 645 026 0964 INDUCTOR,10U K R9866 401 105 8005 MT-GLAZE 1M JA 1/16W L4541 645 050 8448 IMPEDANCE,1000 OHM P R9867 401 105 0405...
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MS3-XP5000, MS3-XP50L00 Electrical Parts List Key No. Part No. Description Key No. Part No. Description D4819 407 149 0807 DIODE 1SS355-TE-17 C628 403 157 3304 CERAMIC 68P J C629 403 157 6602 CERAMIC 470P K D5521 407 071 0104 ZENER DIODE DZD12Y-TA C631 403 298 9609 CERAMIC...
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MS3-XP5000, MS3-XP50L00 Electrical Parts List Key No. Part No. Description Key No. Part No. Description R651 401 237 0007 MT-GLAZE 47K JA !PC601 407 223 7302 PC TLP421F(D4-GB-TP4) R652 401 237 0007 MT-GLAZE 47K JA 407 223 8309 PC TLP421F(D4-GR-TP4) R653 401 237 0007 MT-GLAZE...
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MS3-XP5000, MS3-XP50L00 Electrical Parts List Key No. Part No. Description Key No. Part No. Description C6632 403 325 8506 ELECT 1000U M R6647 401 105 4007 MT-GLAZE 330 JA 1/16W C6633 403 334 6906 ELECT 1000U M 6.3V R6648 401 230 4705 MT-GLAZE 680 JA C6634...
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MS3-XP5000, MS3-XP50L00 Electrical Parts List Key No. Part No. Description Key No. Part No. Description R6781 401 105 0603 MT-GLAZE 10K JA 1/16W C1631TM 403 325 8605 ELECT 220U M R6782 401 105 5301 MT-GLAZE 4.7K JA 1/16W C1632 403 323 8805 CERAMIC 2.2U Z R6783...
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MS3-XP5000, MS3-XP50L00 Electrical Parts List Key No. Part No. Description Key No. Part No. Description 405 163 1602 TR 2SC2812N-L6-TB0 CAPACITOR !C601 404 081 4702 MT-POLYEST 0.22U M 275V 405 163 1701 TR 2SC2812N-L7-TB0 !C602 Q1204 405 014 4509 TR 2SC2412K T146 R 404 081 4702 MT-POLYEST 0.22U M...
Note : No. of PLC-XP50L This item belongs to "Accessories". This item belongs to "Accessories". No.70 includes No.24 and No.45. Note : No.71 of PLC-XP50 Note : No.73 of PLC-XP50L (PLC-XP50L does not This item belongs to "Accessories". provide the projection lens.) Refer to "Lens instruction manual".
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MS3-XP5000, MS3-XP50L00 Optical Parts List Note: Parts order must contain Chassis No., Part No., and Descriptions. 64: Red Part No. Polarized Grass 65: Green 5 * * Film side Optical Filter 63: Red & Green Part No. Polarized Grass 66: Blue 5 * * Film side -69-...
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MS3-XP5000, MS3-XP50L00 Optical Parts List 72-d: Red 72-e: Green 72-f: Blue 72-g: Green & Blue (Red no use) 72-a: Red 72-b: Green 72-c: Blue -70-...
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MS3-XP5000, MS3-XP50L00 Optical Parts List CAUTION: Part must be placed in specified direction when replacing the optical parts. Please see “Optical Parts Disassemblies” for further instructions. -71-...
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SANYO Electric Co., Ltd. (MS3AA) DEC. 2003 BB 400 Printed in Japan...
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PLC-XP50L MS3-XP50L00 These schematic diagrams and printed wiring board drawings are part of the serv- ice manual original for chassis No. MS3-XP5000/XP50L00 models PLC-XP50/50L. File with the service manual No. SS5110575-00. Note: All the information of part numbers and values indicated on these diagrams are at the beginning of production.
■ Parts description and reading in schematic diagram MS3-XP5000, MS3-XP50L00 1. The parts specification of resistors, capacitors and Resistor Reading coils are expressed in designated code. Please check Example 1/2 D J 10K B the parts description by the following code table. 2.
■ Printed Wiring Board Diagrams CAUTION This projector is isolated from AC line by using the internal converter transformer. Please pay attention to the following notes in servicing 1. Do not touch the part on hot side (primary circuit) or both parts on hot and cold FILTER (SIDE:A) FILTER (SIDE:B) sides (secondary circuit) at the same time.
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MAIN (SIDE:A) LENS SHIFT CONNECT CONTROL “K68A” RC “K28A” SUB POWER “K66E” SUB POWER “K66D” “K9C” R1859 R1862 TP35B FN904 R-LCD PANEL C7832 Q1852 C4805 IC501 C7833 B-LCD PANEL R4896 D3561 D4803 C507 D4811 TP35R C3564 R514 RB2501 RB2502 RB2503 C504 TPSH_B_S D4891...