Related Manuals for Broilermaster P3PK5(N)-2
Summary of Contents for Broilermaster P3PK5(N)-2
- Page 1 P R E M I U M G R I LL S P3PK5(N)-2 P3X GRILL WITH STAINLESS STEEL CART AND ONE BLACK SHELF GAS-FIRED Page 1...
- Page 2 IMPORTANT INFORMATION IMPORTANT his manual should be read thoroughly by the installer and by anyone who will use or maintain the grill. Installer - Write the model number, serial number, and date of installation in the manual. If available, attach a copy of the receipt. Leave this manual with the grill owner. Grill Owner - Read and retain this manual.
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Page 3: Thank You
Thank you for purchasing a Premium Gas Grill. Broilmaster takes pride in its reputation as the The Most Durable Grill Known to Man. From its thick aluminum casting to its massive cooking grids, your Broilmaster is built to last. In fact we still make replacement parts for Broilmaster grills built more than 30 years ago. -
Page 4: Table Of Contents
TABLE OF CONTENTS TABLE OF CONTENTS You have chosen the finest grill for your outdoor cooking pleasure. Please take time to read this entire manual before assembling your Premium Broilmaster gas grill. ASSEMBLY INSTRUCTIONS .....................5 P3PK5 SERIES PARTS DIAGRAM ....................6 CART HARDWARE PACK - B102002 ..................7 GRILL HEAD HARDWARE PACK - B102155 ................8 SHELF HARDWARE PACK - B101658 ..................9... -
Page 5: Assembly Instructions
ASSEMBLY INSTRUCTIONS Before You Begin Compare the parts in the box to the parts list provided in this manual. If any are missing, contact your Broilmaster dealer before beginning assembly. All Broilmaster grills require some assembly. For the best results, follow the step-by-step instructions. For natural gas grills and for permanently mounted LP grills, have your gas supplier run service to the desired location first. -
Page 6: P3Pk5 Series Parts Diagram
P3PK5 SERIES PARTS DIAGRAM Page 6 B102269-1-0615... -
Page 7: Cart Hardware Pack - B102002
CART HARDWARE PACK - B102002 PHILLIPS PAN HEAD SCREW, PHILLIPS PAN HEAD SCREW, PHILLIPS PAN HEAD SCREW, SS,1/4-20 X 3/4 SS,1/4-20 X 1-1/4 SS, 10-24 X 1/2 B072217 B100113 R4056 KEPS NUT, KEPS NUT, WING NUT, SNAP BUSHING, SS,1/4-20 SS,10-24 1/4-20 1/2"... -
Page 8: Grill Head Hardware Pack - B102155
GRILL HEAD HARDWARE PACK - B102155 Page 8 B102269-1-0615... -
Page 9: Shelf Hardware Pack - B101658
SHELF HARDWARE PACK - B101658 PHILLIPS PAN HEAD SCREW, SELF-DRILLING PHILLIPS PAN HEAD SCREW, PHILLIPS TRUSS HEAD SCREW, 10-16 X 3/4 SS,10-16 X 1/2 SS,1/4-3/4 B100563 R4059 B072217 FLAT WASHER, LOCK WASHER, FLAT WASHER, SS,1/4 ID X 1 1/4 ID X 1/2 OD 1/4 ID X 5/8 OD B076333 B076332... -
Page 10: Unpack And Remove Lid
UNPACK AND REMOVE LID REMOVING LID To ease assembly, remove Grill Lid and Warming Rack. Remove Warming Rack and set aside. Remove the two Pins and Clips at the rear of the Grill Lid and set aside. After Pins, Lid and Warming Rack have been removed, remove the contents from inside the Grill. -
Page 11: Cart Base Assembly
CART BASE ASSEMBLY Install the two Casters with Brakes in the front of the Base. BRAKE B102269-1-0615 Page 11... -
Page 12: Cart Walls Assembly
CART WALLS ASSEMBLY PHILLIPS PAN HEAD SCREW, SS,10-24 X 1/2 R4056 (6) KEPS NUT, SS, 10-24 B073967(6) 3/8” Be careful when handling parts, as they may contain sharp edges. Work gloves are recommended to prevent injury. Page 12 B102269-1-0615... -
Page 13: Attach Walls To Base
ATTACH WALLS TO BASE PHILLIPS PAN HEAD SCREW, SS,1/4-20 X 3/4 B072217 (4) Install all four Screws before tightening. B102269-1-0615 Page 13... -
Page 14: Install Rear Brace
INSTALL REAR BRACE PHILLIPS PAN HEAD SCREW, SS,1/4-20 X 3/4 B072217 (2) KEPS NUT, SS, 1/4-20 B100385 (2) 7/16” Make sure the Rear Brace goes in the cutout of the Support Bracket. Page 14 B102269-1-0615... -
Page 15: Install Rubber Guard And Bushing
INSTALL RUBBER GUARD AND BUSHING SNAP BUSHING, 1/2” R896(1) RUBBER GUARD, B101635(1) RUBBER GUARD BUSHING Insert Bushing in the Front Panel on the right. Install Rubber Guard over Cart cut out. B102269-1-0615 Page 15... -
Page 16: Insert Burner Hold-Down Bolt
INSERT BURNER HOLD-DOWN BOLT PHILLIPS PAN HEAD SCREW SS, 1/4-20 X 1-1/2 B101649 (1) HEX NUT, SS, 1/4-20 B076331(1) 7/16” Page 16 B102269-1-0615... -
Page 17: Attach Bottom Casting To Cart
ATTACH BOTTOM CASTING TO CART HEX HEAD BOLT SS, 1/4-20 X 3/4 B063096 (4) FLAT WASHER, SS, 1/4 ID X 5/8 OD B076332 (4) 7/16” B102269-1-0615 Page 17... -
Page 18: Attach Side Shelf
ATTACH SIDE SHELF PHILLIPS TRUSS HEAD SCREW, SS, 1/4-20 X 3/4 B072217 (2) FLAT WASHER, 1/4 ID X 5/8 OD 7/16” B076332 (2) FLAT WASHER, SS, 1/4 ID X 1 OD LARGE B101640 (2) WASHER ON INSIDE LOCK WASHER, 1/4 ID X 1/2 OD B076333 (2) HEX NUT, SS, 1/4-20... - Page 19 ATTACH SIDE SHELF PHILLIPS PAN HEAD SCREW, 10-16 X 3/4 B100563 (4) B102269-1-0615 Page 19...
- Page 20 ATTACH SIDE SHELF SELF-DRILLING PHILLIPS PAN HEAD SCREW, SS, 10-16 X 1/2 R4059 (2) Leave Screws loose until next step. Page 20 B102269-1-0615...
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Page 21: Attach Side Shelf
ATTACH SIDE SHELF Hang the side Brackets on the lower Pins of the Bracket attach assembly. Tighten the two 10-16 x 1/2 Phillips screws from previous step. B102269-1-0615 Page 21... -
Page 22: Wind Deflector Placement
WIND DEFLECTOR PLACEMENT Place the Wind Deflector in the bottom Casting. The Wind Deflector cannot be installed until after the bottom Casting is installed on the Cart. Page 22 B102269-1-0615... -
Page 23: Insert Control Panel
INSERT CONTROL PANEL KEPS NUT, SS, 10-24 B073967(2) 3/8” Ease the Control Shield over the studs on the Control Panel. Then insert the two studs through the holes on the front of the grill. Remove Plastic Cover on label. CONTROL PANEL SHIELD CONTROL... -
Page 24: Attach Ignitor Wire
ATTACH IGNITOR WIRE Connect the ground wire to the ground lug on the Collector Box before installing the burner into the casting. COLLECTOR BOX Page 24 B102269-1-0615... -
Page 25: Install Burner Assembly
INSTALL BURNER ASSEMBLY COTTER PIN, B057805(1) Slide the Venturi on to the Valve Assembly to the left as shown. Insert the Burner Assembly into the Grill bottom with the Venturi Raise the unsecured end of the Burner Tubes facing the front of the Grill. Bracket and slip it over the Phillips Truss Head Screw. -
Page 26: Connect Ignitor Leads
CONNECT IGNITOR LEADS IGNITER Route Leads from Burner through Bushing and secure to Ignitor Terminals (polarity is not important). Page 26 B102269-1-0615... -
Page 27: Knob And Battery Placement
KNOB AND BATTERY PLACEMENT Unscrew the Ignitor Knob from the Control Panel, and insert AA Battery, positive side up, and replace Ignitor Button. AFTER B102269-1-0615 Page 27... -
Page 28: Install Lid Stop
INSTALL LID STOP PHILLIPS TRUSS HEAD SCREW, SS,10-24 X 3/4 B100128 (1) HEX LOCK NUT, SS, 10-24 R4021 (1) 3/8” FLAT WASHER 1/4 x 5/8 OD B076332 (2) SPACER, B662325 (1) LID STOP Screw the black Knob onto the Lid Stop. -
Page 29: Heat Shield Placement
HEAT SHIELD PLACEMENT PHILLIPS PAN HEAD SCREW, SS,1/4-20 X 3/4 B072217 (2) KEPS NUT, SS, 1/4-20 B100385 (2) 7/16” Make sure Heat Shield is resting on the cutout in the Side Panels before tightening the screws and nuts. B102269-1-0615 Page 29... -
Page 30: Tank Retainer And Grease Cup Installation
TANK RETAINER AND GREASE CUP INSTALLATION PHILLIPS PAN HEAD SCREW SS,1/4-20 X 1-1/4 B100113 (1) WING NUT, 1/4-20 R1123 (1) LOCK WASHER, 1/4 ID X 1/2 OD B100139 (1) Slide Grease Cup into the cutout in the Heat Shield. Page 30 B102269-1-0615... -
Page 31: Handle Installation
HANDLE INSTALLATION PHILLIPS PAN HEAD SCREW, SS,10-24 X 1 B073978 (2) Tip: For ease of installation, lightly lubricate the inside of the Foam Grip with Liquid Soap before twisting it on to Handle. B102269-1-0615 Page 31... -
Page 32: Reinstall Lid
REINSTALL LID HINGE PIN, (FROM PREVIOUS STEPS) B057804 (2) COTTER PIN, (FROM PREVIOUS STEPS) B057805 (2) Page 32 B102269-1-0615... -
Page 33: Install Racks
INSTALL RACKS Place the 'Char-Master' Briquets in a single layer evenly on your grill's briquet rack. DO NOT dump them onto the briquet rack. A single layer of 'Char-Master' Briquets is all that's needed. There may be some briquets left over. -
Page 34: Install Warming Rack
INSTALL WARMING RACK Page 34 B102269-1-0615... -
Page 35: Propane Gas Grills
PROPANE GAS GRILLS 3/4” For Natural Gas Grills please proceed to page 40. Attach the LP hose and Regulator to the fitting on the Burner Control Valve mounted on the Control Panel. Tighten this connection with a wrench. LP GAS REGULATOR AND HOSE B102269-1-0615 Page 35... -
Page 36: Grill Location
PROPANE GAS GRILLS Grill Location Failure to follow these safety precautions could result in a fire or explosion causing property damage or personal This grill is designed for outdoor use only. injury. Never operate your grill in any building, garage, or other Use extreme caution when handling propane gas cylinders. - Page 37 PROPANE GAS GRILLS Propane Cylinder Requirements WARNING Your Broilmaster Premium Gas Grill requires a standard 20-lb propane gas cylinder, which is available from your grill dealer, se Propane gas cylinders equipped with an Overfill your LP supplier, and at most hardware and home stores. Protection Device (OPD).
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Page 38: Connecting Propane Gas Grill
CONNECTING PROPANE GAS GRILL Pressure Regulator and Hose Assembly The pressure regulator has an outlet pressure of not more than eleven inches water column. It must be connected to the Propane gas cylinder’s female valve outlet before the grill can be operated. WARNING perating a Propane gas grill without the pressure regulator and hose assembly will cause gas leaks which could lead to fire or explosion, resulting in property damage or personal injury. -
Page 39: Connecting Propane Gas Grill
CONNECTING PROPANE GAS GRILL Make sure the grill’s burner controls are off. Open the valve on the top of the LP cylinder, while listening for leaks. If you hear a leak or smell gas, turn off the valve and retighten the connection. -
Page 40: Connecting Natural Gas Grill
CONNECTING NATURAL GAS GRILL 3/4” Attach the Natural Gas hose to the fitting on the Burner Control Valve mounted on the Control Panel. Snug this connection with a wrench. 12 FT QUICK DISCONNECT HOSE Not Supplied (Purchased Accessory, NG12) Page 40 B102269-1-0615... -
Page 41: Natural Gas Grills
NATURAL GAS GRILLS Connection Requirements Grill Location Broilmaster natural gas grills are not equipped with pressure This grill is designed for outdoor use only. regulators. Your gas grill operates at a manifold pressure of seven inches water column. (Your natural gas technician will Never operate your grill in any building, garage, or other understand what this means.) enclosed area. -
Page 42: Completed Assembly
COMPLETED ASSEMBLY Thank you for purchasing a Premium Gas Grill and we hope you enjoy years of great meals prepared on your Broilmaster. Please feel free to visit the Broilmaster Facebook page and share photos of your Broilmaster grill. Thank You! Page 42 B102269-1-0615... -
Page 43: Owner's Manual For P3Pk5 Grills
OWNER’S MANUAL FOR P3PK5 GRILLS OPERATION - PROPANE AND NATURAL GAS GRILLS Check for Gas Leaks Operating Instructions Check for gas leaks every time you connect your Broilmaster Lighting with the Electric Ignitor propane gas grill to a Propane gas cylinder, when a connected cylinder has not been used recently, or when either a natural or propane grill is being used for the first time. - Page 44 OPERATION - PROPANE AND NATURAL GAS GRILLS Electrical Accessories Before Cooking Any electrical accessory (e.g. rotisserie) used on your grill must Before cooking on a grill for the first time, burn off any oil residue be electrically grounded in accordance with local codes or, in the from the manufacturing process.
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Page 45: Maintenance
MAINTENANCE Cleaning the Grill at least twice per year and more often if spiders are active. If the grill has been unused for an extended period of time inspect the tubes before using the grill. CAUTION Cleaning Venturi Tubes o prevent injury, use care when cleaning a hot grill. 1. -
Page 46: Troubleshooting
TROUBLESHOOTING Although we have attempted to ensure that your grill will operate properly and satisfactorily, sometimes problems do arise. The following troubleshooting guide lists several possible problems and their probable cause and solution. Do not repair or replace any part of the grill unless specifically recommended in this manual. All other service should be referred to a qualified technician. -
Page 47: Important Safety Information
IMPORTANT SAFETY INFORMATION WARNING piders and insects can nest in gas grill burners causing the gas ignite under the control panel. This is very dangerous and can damage the grill, making it unsafe to operate. Inspect the grill at least twice per year and more often if spiders are active. Be sure all grill controls are turned off and the grill is cool before using any type of aerosol cleaner on or around the grill. -
Page 48: Important Safety Information
IMPORTANT SAFETY INFORMATION Practice Safe Grilling Do not wear loose fitting clothing or flammable clothing (such as synthetics) around the grill. Never let clothing, pot holders, or other flammable materials come in contact with or too close to any grate, burner or hot surface. -
Page 49: Cooking Tips
COOKING TIPS Cook Food To Proper Temperatures Cooking food safely requires that you raise the internal temperature of the meat high enough and for a long enough period of time to kill any food-borne bacteria that may cause illnesses. Color is not the best indicator that food is safe to eat. Use a high-quality probe thermometer to be sure your food is properly cooked. -
Page 50: Warranty Terms
WARRANTY TERMS Empire Comfort Systems Inc. warranties this Broilmaster premium gas grill to be free from defects at the time of purchase and for the periods specified below. Broilmaster Premium Gas Grills must be installed by a qualified tech- nician and must be maintained and operated safely, in accordance with the instructions in the owner’s manual. This warranty applies to the original purchaser only and is not transferable. -
Page 51: Master Parts Distributor List
MASTER PARTS DISTRIBUTOR LIST To order parts under warranty, please contact your local Broilmaster dealer. See the dealer locator at www.broilmaster.com. To provide warranty service, your dealer will need your name and address, purchase date and serial number, and the nature of the problem. -
Page 52: Grill Maintenance History
GRILL MAINTENANCE HISTORY Date Maintenance Performed PR EM IU M GR ILL S BROILMASTER A Division of Empire Comfort Systems, Inc. 918 Freeburg Ave. Belleville, Illinois 62220 .broilmaster.com isit our web site at www If you have a general question about our products, please e-mail us at info@empirecomfort.com. If you have a service or repair question, please contact your dealer.