Table of Contents
Troubleshooting
Related Manuals for Broilermaster H3X-2
Summary of Contents for Broilermaster H3X-2
- Page 1 PR EM IU M GR ILL S MODELS MODELS H3X-2 H3PK1N-3 P3X-2 P3XN-2 H3XN-2 H3PK2N-2 P3SX-2 P3SXN-2 H3PK1-3 H3PK3N-2 P3XF-2 P3XFN-2 MODELS MODELS H4X-2 P4X-2 P4XN-2 H4XN-2 P4XF-2 P4XFN-2 H4PK-2 Series MODELS R3-1 R3N-1 R3B-1 R3BN-1 GAS-FIRED Page 1...
- Page 2 Parts may have sharp edges. Wear leather work gloves and handle parts carefully dur- ing the unpacking, assembly and installation. WARNING Broilmaster Gas Grills must ONLY use propane cylinders equipped with an Overfill ® Protection Device (OPD). Use only a reputable propane dealer when exchanging or filling cylinders.
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Page 3: Thank You
At Broilmaster, we continually strive to enhance the performance and quality of our products for your grilling enjoyment. Every effort will be made to ensure that Broilmaster continues to be your choice as the Premium grill of the future. Whether you are at the lake or in the privacy of your own backyard, the... -
Page 4: Table Of Contents
TABLE OF CONTENTS Congratulations! You have chosen the finest grill for your outdoor cooking pleasure. Please take time to read this entire manual before assembling your Premium Broilmaster gas grill. ® MASTER PARTS DISTRIBUTOR LIST ..................5 HOW TO ORDER REPAIR PARTS ....................5 P3X SERIES PARTS DIAGRAM .................... -
Page 5: Master Parts Distributor List
MASTER PARTS DISTRIBUTOR LIST To Order Parts Under Warranty, please contact your local Empire dealer. See the dealer locator at www.empirecomfort.com. To provide warranty service, your dealer will need your name and address, purchase date and serial number, (located on control panel heat shield) and the nature of the problem with the unit. -
Page 6: P3X Series Parts Diagram
To locate a dealer in your ® area visit www.broilmaster.com. To ensure prompt and accurate service, please provide the following information when placing a repair part order: Model Number, Serial Number, Part Name, Part Number, and Quantity of parts needed. -
Page 7: P3X Series Parts List
P3X SERIES PARTS LIST Index Description Part Number P3SX P3SXN P3XN P3XF P3XFN Grill Body Top (with heat indicator, hinge) B102042 B102042 B102042 B102042 B102042 B102042 Grill Body Top (casting only) B101883 B101883 B101883 B101883 B101883 B101883 Heat Indicator (stainless) with push nut DPP119 DPP119 DPP119... -
Page 8: P4X Series Parts Diagram
To locate a dealer in your ® area visit www.broilmaster.com. To ensure prompt and accurate service, please provide the following information when placing a repair part order: Model Number, Serial Number, Part Name, Part Number, and Quantity of parts needed. -
Page 9: P4X Series Parts List
P4X SERIES PARTS LIST Part Number Index Description P4XN P4XF P4XFN Grill Body Top (with heat indicator, hinge) B102043 B102043 B102043 B102043 Grill Body Top (casting only) B076621 B076621 B076621 B076621 Heat Indicator (stainless) DPP119 DPP119 DPP119 DPP119 Lid Handle (stainless) B070486 B070486 B070486... -
Page 10: H3X Series Parts Diagram
To locate a dealer in your ® area visit www.broilmaster.com. To ensure prompt and accurate service, please provide the following information when placing a repair part order: Model Number, Serial Number, Part Name, Part Number, and Quantity of parts needed. -
Page 11: H3X Series Parts List
H3X SERIES PARTS LIST Part Number Index No. Part Description H3XN Grill Body Top (with heat indicator, hinge, B102042 B102042 Grill Body Top (casting only) B100456 B100456 Heat Indicator (stainless) DPP119 DPP119 Lid Handle (stainless) B070486 B070486 Foam Grip B073097 B073097 Warming Rack (Chrome) B100594... -
Page 12: H4X Series Parts Diagram
H4X SERIES PARTS DIAGRAM 17 or 18 14 or 15 Page 12 B102163-0-1113... -
Page 13: H4X Series Parts List
H4X SERIES PARTS LIST Part Number Index No. Description H4XN Grill Body Top (with heat indicator, hinge) B102043 B102043 Grill Body Top (casting only) B076621 B076621 Heat Indicator (stainless) DPP119 DPP119 Lid Handle (stainless) B070486 B070486 Foam Grip B073097 B073097 Warming Rack (stainless) B072696 B072696... -
Page 14: R3 Series Parts Diagram
R3 SERIES PARTS DIAGRAM All repair part orders should be placed through your local Broilmaster dealer. To locate a dealer in your area, visit www.Broilmaster.com. To ensure prompt and accurate service, please provide the following information when placing a repair part order: Model Number, Serial Number, Part Name, Part Number, and Quantity of parts needed. -
Page 15: R3 Series Parts List
R3 SERIES PARTS LIST Part Number Index Description R3BN Grill Body Top - Black B100456 B100456 B100456 B100456 Heat Indicator (Stainless) B101406 B101406 B101406 B101406 Lid Handle (Stainless) B070486 B070486 B070486 B070486 Foam Grip B073097 B073097 B073097 B073097 Stainless Steel Retract-A-Rack B072695 B072695 B072695... -
Page 16: Grill Assembly
WARRANTY TERMS Empire Comfort Systems Inc. warranties this Broilmaster premium gas grill to be free from defects at the time of purchase and for the periods specified below. Broilmaster Premium Gas Grills must be installed by a qualified technician and must be maintained and oper- ated safely, in accordance with the instructions in the owner’s manual. - Page 17 Relations” in the subject line. Your Rights Under State Law This warranty gives your specific legal rights, and you may also have other rights, which vary from state to state. Broilmaster is a Division of Empire Comfort Systems, Inc. B102163-0-1113 Page 17...
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Page 18: Propane Gas Grills
PROPANE GAS GRILLS Cylinder Requirements Grill Location Your Broilmaster Premium Gas Grill requires a standard twenty When choosing the ideal location for your Broilmaster Premium ® ® Gas Grill, remember this grill is designed for outdoor use ONLY. pound propane gas cylinder. - Page 19 A cylinder that has been dropped, dented, mended procedures. or otherwise damaged must be replaced. Warning: Broilmaster Premium Gas Grills require Liquid ® A propane gas cylinder should never be transported in the pas- Propane (LP) cylinders equipped with an Overfill Protection senger area of a vehicle.
- Page 20 The pressure regulator’s fitting must remain clean and free of nicks and scratches. A dirty, nicked or scratched fitting can cause a gas leak, resulting in an explosion or fire. Use only genuine Broilmaster ® replacement parts unless otherwise specified by the manufacturer.
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Page 21: Natural Gas Grills
NATURAL GAS GRILLS Connection Requirements Grill Location Broilmaster grills are not equipped with pressure regulators. Your When choosing the ideal location for your Broilmaster Premium gas grill operates at a manifold pressure of seven inches water Gas Grill, remember this grill is designed for outdoor use ONLY. -
Page 22: Owner's Manual For P And H Series Grills
Owner’s Manual For Models P3X-2 P4X-2 H3X-3 H4X-2 P3SX-2 P4XF-2 H3XN-3 H4XN-2 P3XF-2 P4XN-2 P3XN-2 P4XF-2 P3SXN-2 P3XF-2 GAS-FIRED Page 22 B102163-0-1113... -
Page 23: Hardware Pack - H3, H4
HARDWARE PACK - H3, H4 BRIDGE PIN 10-24 KEPS NUT 1/4-20 HEX NUT PHILLIPS TRUSS HEAD SCREW 10-24 X 1 PHILLIPS TRUSS HEAD SCREW 1/4-20 X 1 1/2 KNOB AA BATTERY WIRE, IGNITOR GROUND DESCRIPTION PART NUMBER QUANTITY SUPPLIED 10-24 KEPS NUT B073967 PHILLIPS TRUSS HEAD SCREW 10-24 X 1 B073978... -
Page 24: Hardware Pack - P3, P4
HARDWARE PACK - P3, P4 10-24 HEX NUT, LOCK 10-24 KEPS NUT PHILLIPS TRUSS HEAD SCREW 10-24 X 3/4 PHILLIPS TRUSS HEAD SCREW 10-24 X 1 PHILLIPS TRUSS HEAD SCREW 1/4-20 X 1 1/2 1/4-20 HEX NUT 1/4 ID X 5/8 OD FLAT WASHER BRIDGE PIN KNOB AA BATTERY... -
Page 25: Grill Assembly
GRILL ASSEMBLY Installing the Hose and Regulator Installing Control Panel Shield To ease assembly, remove grill top before assembling. Remove the Attach shield by inserting the shield over the studs. See Figure 6. 2 pins and clips at the rear of the grill top and set aside. See Figure 4. Figure 6 Installing Control Panel Attach control panel assembly to grill bottom with two 10-24 keps... - Page 26 GRILL ASSEMBLY Burner Bracket Securing Bolt Ignitor Wire Insert the 1/4-20 x 1 1/2 Phillips Truss Head Screw from the Note: Install the Ignitor Ground Wire before installing the burner. underside of the grill and secure with the 1/4-20 Hex Nut. See Connect the ground wire to the ground lug on the collector box Figure 8.
- Page 27 GRILL ASSEMBLY Insert the burner assembly into the grill bottom with the venturi tubes facing the front of the grill. Slide venturis and ignitor wires down through the center hole. See Figure 12. Figure 12 Slide the venturi on to the valve assembly. Raise the unsecured end of the burner bracket and slip it over the 1/4-20 x 1 1/2 Phillips Truss Head Screw as shown in Figure Figure 14...
- Page 28 GRILL ASSEMBLY Connect Ignitor Wires and Install Battery Lid Stop Attach ground and igniter wires to the igniter as shown in Figure Attach the lid stop assembly to the grill bottom as shown. See Figure 18. Remove push button cap and insert AA battery, positive side up as shown in Figure 15.
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Page 29: Grill Assembly
GRILL ASSEMBLY briquets evenly on the briquette rack without overlapping. See Figures 19a and 19b. For Smoker Shutter installation see DPA100 manual included with your P3SX grill. Set the multilevel cooking grids. See Figures 20a and 20b. Figure 20b Installing Char-Master Briquets Individually place the ‘Char-Master’... -
Page 30: Operation - Propane & Natural Gas Grills
OPERATION - PROPANE & NATURAL GAS GRILLS Checking for Gas Leaks Operating Instructions - Using the Ignitor Check for gas leaks every time you connect your Broilmaster pro- ® Caution: If a burner fails to light after 5 seconds, turn the burner pane gas grill to a Propane gas cylinder, when a connected cylinder OFF for 5 minutes, to allow the gas to clear, then try again. -
Page 31: Maintenance
Note: Bowtie burner is shown. Follow the same steps for the H burner assembly. Exterior Clean regularly with a solution of mild detergent and hot water. Touch-up paint is available from your dealer. Broilmaster protec- ® tive covers are recommended. Stainless steel components can be easily cleaned with a spray-on stainless steel cleaner found in most hardware stores. -
Page 32: Troubleshooting
TROUBLESHOOTING Although the manufacturer has attempted to ensure that your grill will operate properly and satisfactorily, sometimes problems do arise. The following troubleshooting guide lists several possible problems and their probable cause and solution. Problem Cause Solution Burner will not light. Gas injector not inserted in venturi Realign/engage gas injector with tube. -
Page 33: Owner's Manual For R Series Grills
Owner’s Manual For Models R3-1, R3N-1 ,R3B-1, R3BN-1 GAS-FIRED B102163-0-1113 Page 33... -
Page 34: Hardware Pack
HARDWARE PACK SCREW 1/4-20 X 3/4 PH TRUSS HEAD SS FOAM GRIP SPACER, IGNITOR R3B ONLY SCREW #10-24 X 1 PHILLIPS TRUSS STAINLESS GROUND WIRE R3 ONLY KNOB COLLECTOR BOX ASSEMBLY BATTERY, AA R3B ONLY DESCRIPTION PART NUMBER QUANTITY SUPPLIED Screw 1/4-20 x 3/4 PH Truss Head SS B063096 Spacer, Ignitor (R3B Only) -
Page 35: Safety Precautions
Safety Practices to Avoid Personal Injury Insect Warning - Spiders and insects can nest in the burners When properly cared for your Broilmaster Infrared Grill will give of this and any other grill, and cause the gas to flow from the front safe, reliable service for many years. -
Page 36: Grill Assembly
GRILL ASSEMBLY Mount grill onto cart, post or base per the mounting instruc- R3B model only: Insert collector box assembly into hole ad- jacent to burner. The opening of the collector box should be tions. Place wind deflector (flange side up) onto four raised bosses facing the burner. - Page 37 GRILL ASSEMBLY Place blue flame burner on the left and infrared on the right into grill and insert burner tubes over orifice fittings on valve. Secure each burner and burner shield with one 1/4-20 x 3/4 phillips screw and nut. See Figures 26, 27, and 28. R3 model only: Use lugs to attach ground wire before screwing the two infrared burners on.
- Page 38 GRILL ASSEMBLY Remove ignitor from the control panel by unscrewing the ig- nitor button and nut. Attach ignitor wires to terminals on the ignitor. See Figure 29. Figure 29 Re-attach the ignitor to the control panel, then tighten nut and insert AA battery, positive side up, and replace ignitor button.
- Page 39 GRILL ASSEMBLY Fasten the lid handle to the grill body top with two #10-24 x 1” Lid Stop Attach the lid stop assembly to the grill bottom as shown in Figure 34. screws. See Figure 32. Lid stop assembly hardware Figure 32 10.
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Page 40: Gas Conversion To Natural Gas
GAS CONVERSION TO NATURAL GAS Blue Flame Burner: Place burner shield and burners R3B Grills: Remove cooking grids, briquets and briquet rack into grill and insert burner tubes over orifice fittings. Se- from grill. cure each burner with one 1/4-20 x 3/4 phillips screw from Blue Flame Burner: Remove blue flame burner shield and Step 2. -
Page 41: Infrared Cooking
General Overview Indirect Cooking with a Broilmaster Infrared Grill Broilmaster Infrared gas grills make it possible for you to enjoy Indirect cooking is a slower process used to prepare large main cooking outdoors quickly and effortlessly. In minutes, you can en- dishes - roasts, hams, turkeys, etc. -
Page 42: Infrared Cooking Sample Times
INFRARED COOKING SAMPLE TIMES FOOD FOOD “DONENESS” APPROXIMATE COOKING TIME WITH INFRARED Steak Pieces - 1” Thick Medium/Medium Rare 4 Minutes, 2 minutes per side Medium Rare 6 Minutes, Turn every 2 minutes Medium Well 8 Minutes, Turn every 2 minutes Well 10 Minutes, Turn every 2 minutes Steak - 1”... -
Page 43: Operation - Propane & Natural Gas Grills
Checking for Gas Leaks Before each use, inspect all hoses. If it is evident there is Check for gas leaks every time you connect your Broilmaster pro- excessive abrasion or wear, or the hose is cut, it must be pane gas grill to a Propane gas cylinder, when a connected cylinder replaced prior to using your Broilmaster grill. - Page 44 OPERATION - PROPANE & NATURAL GAS GRILLS Before Cooking Before cooking on a grill for the first time, it should be operated to burn off any oil residue from the manufacturing process. 1. Raise the grill lid. 2. Light grill burners. 3.
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Page 45: Blue Flame Burner Maintenance
Clean regularly with a solution of mild detergent and hot water. Blue Flame Burner Maintenance Touch-up paint is available from your dealer. Broilmaster protec- Visually inspect the burner flames with each use. Five minutes after tive covers are recommended. Stainless steel components can lighting, the flames should be blue and have well defined cones. -
Page 46: Infrared Burner Maintenance
Then, reinstall the Clean regularly with a solution of mild detergent and hot water. Touch-up paint is available from your dealer. Broilmaster protec- burners. After testing for gas leaks around all fittings, resume tive covers are recommended. -
Page 47: Troubleshooting
TROUBLESHOOTING Although the manufacturer has attempted to ensure that your grill will operate properly and satisfactorily, sometimes problems do arise. The following troubleshooting guide lists several possible problems and their probable cause and solution. Problem Cause Solution Burner will not light. Gas injector not inserted in venturi tube. - Page 48 Your Broilmaster Premium Gas Grill is identified by model number, serial number, and ® gas type. This information is provided on a product identification label located on the grill’s control panel. For your convenience, complete this section for future reference when contacting your dealer.