Broilermaster P3X-3 User Manual

P3x / p4x series premium gas grilll head
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P R E M I U M G R I LL S
P3X
SERIES
P4X
SERIES
P3X(N)-3, P3SX(N)-3, P3XF(N)-3, P4X(N)-2, P4XF(N)-2
P3X AND P4X GRILL HEAD
GAS-FIRED
Page 1

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Summary of Contents for Broilermaster P3X-3

  • Page 1 P R E M I U M G R I LL S SERIES SERIES P3X(N)-3, P3SX(N)-3, P3XF(N)-3, P4X(N)-2, P4XF(N)-2 P3X AND P4X GRILL HEAD GAS-FIRED Page 1...
  • Page 2 IMPORTANT INFORMATION IMPORTANT his manual should be read thoroughly by the installer and by anyone who will use or maintain the grill. Installer - Write the model number, serial number, and date of installation in the manual. If available, attach a copy of the receipt. Leave this manual with the grill owner. Grill Owner - Read and retain this manual.
  • Page 3: Thank You

    Visit www.broilmaster.com and click on the Hall of Fame to see a sampling of our long-time customers. We hope you enjoy years of great meals prepared on your Broilmaster. And we hope to add your photo to the Hall of Fame one day. Thank You! Broilmaster is a registered trademark of Empire Comfort Systems, Inc.
  • Page 4: Table Of Contents

    TABLE OF CONTENTS You have chosen the finest grill for your outdoor cooking pleasure. Please take time to read this entire manual before assembling your Premium Broilmaster gas grill. ASSEMBLY INSTRUCTIONS ......................5 P3X PARTS DIAGRAM ........................6 P4X PARTS DIAGRAM ........................7 GRILL HEAD HARDWARE PACK ....................
  • Page 5: Assembly Instructions

    For natural gas grills and for permanently mounted LP grills, have your gas supplier run service to the desired location first. If you purchased an accessory with your Broilmaster, follow the instructions provided. Assemble your base options before assembling your Broilmaster grill head. Refer to the Broilmaster Cart, Base, and Post instructions provided with each accessory for assembly, installations, and mounting procedures.
  • Page 6: P3X Parts Diagram

    P3X SERIES PARTS DIAGRAM B101883 (1) GRILL BODY TOP B102042 (1) DP119 (1) TOP WITH HEAT INDICATOR, HINGE HEAT INDICATOR B101665 (1) B073097 (1) FOAM GRIP PUSH NUT B070486 (1) LID HANDLE B101420 (1,LP) OR B101421 (1,NAT) VALVE LPG OR NATURAL B072695(1) P204 (2, LP) P300 (2, NAT) RETRACTING RACK...
  • Page 7: P4X Parts Diagram

    P4X SERIES PARTS DIAGRAM B102043 (1) GRILL BODY TOP B076621 (1) DP119 (1) TOP WITH HEAT INDICATOR, HINGE HEAT INDICATOR B101665 (1) B073097 (1) FOAM GRIP PUSH NUT B070486 (1) LID HANDLE B101420 (1,LP) OR B101421 (1,NAT) VALVE LPG OR NATURAL B072696(1) P182 (2, LP) P265 (2, NAT) RETRACTING RACK...
  • Page 8: Grill Head Hardware Pack

    GRILL HEAD HARDWARE PACK - B102155 PHILLIPS PAN HEAD SCREW, PHILLIPS PAN HEAD SCREW, PHILLIPS TRUSS HEAD SCREW, SPACER SS,1/4-20 X 1-1/2 SS,10-24 X 1 10-24 X 3/4 B662325 B101649 B073978 B100128 HEX NUT, HEX LOCKNUT, KEPS NUT, FLAT WASHER, COTTER PIN SS,1/4-20 SS,10-24...
  • Page 9: Unpack And Remove Lid

    Prior to assembling Grill Head Lid and set aside. After Pins, Lid and assemble Cart or Post mounting first. Warming Rack have been removed, Follow Mounting instructions remove the contents from inside the provided with your Broilmaster Cart or Grill. Post. B102217-0-0414 Page 9...
  • Page 10: Insert Burner Hold-Down Bolt

    INSERT BURNER HOLD-DOWN BOLT PHILLIPS PAN HEAD SCREW SS, 1/4-20 X 1-1/2 B101649 (1) HEX NUT, SS, 1/4-20 B076331(1) 7/16” After the Securing Bolt has been installed, proceed and Install Grill Head on a Cart or Post Mounting. (See Grill Head on a Cart or Post Mounting Instructions that come with the mounting option).
  • Page 11: Wind Deflector Placement

    WIND DEFLECTOR PLACEMENT Place the Wind Deflector in the bottom Casting. The Wind Deflector cannot be installed until after the bottom Casting is installed on theCart or Post. B102217-0-0414 Page 11...
  • Page 12: Insert Control Panel

    INSERT CONTROL PANEL KEPS NUT, SS, 10-24 B073967(2) 3/8” CONTROL PANEL SHIELD CONTROL PANEL If Side Shelf Accessory was purchased Note: If Side Shelf Accessory was install at this time. Follow Side Shelf purchased install at this time. Follow Side Shelf instructions. Page 12 B102217-0-0414...
  • Page 13: Attach Igniter Wire

    ATTACH IGNITER WIRE Connect the ground wire to the ground lug on the Collector Box before installing the burner into the casting. COLLECTOR BOX B102217-0-0414 Page 13...
  • Page 14: Install Burner Assembly

    INSTALL BURNER ASSEMBLY COTTER PIN, B057805(1) Slide the Venturi on to the Valve Assembly to the left as shown. Insert the Burner Assembly into the Grill bottom with the Venturi Raise the unsecured end of the Burner Tubes facing the front of the Grill. Bracket and slip it over the Phillips Truss Head Screw.
  • Page 15: Connect Igniter Leads

    CONNECT IGNITER LEADS IGNITER IGNITER Route Leads from Burner and Secure to Ignitor Terminals (polarity is not important). B102217-0-0414 Page 15...
  • Page 16: Knob And Battery Placement

    KNOB AND BATTERY PLACEMENT Unscrew the Ignitor Knob from the Control Panel, and insert AA Battery, positive side up, and replace Ignitor Button. AFTER Page 16 B102217-0-0414...
  • Page 17: Install Lid Stop

    INSTALL LID STOP PHILLIPS TRUSS HEAD SCREW, SS,10-24 X 3/4 B100128 (1) HEX LOCK NUT, SS, 10-24 R4021 (1) 3/8” FLAT WASHER 1/4 x 5/8 OD B076332 (2) SPACER, B662325 (1) LID STOP Screw the black Knob onto the Lid Stop.
  • Page 18: Install Handle

    HANDLE INSTALLATION PHILLIPS PAN HEAD SCREW, SS,10-24 X 1 B073978 (2) Tip: For ease of installation, lightly lubricate the inside of the Foam Grip with Liquid Soap before twisting it on to Handle. Page 18 B102217-0-0414...
  • Page 19: Reinstall Lid

    REINSTALL LID HINGE PIN, (FROM PREVIOUS STEPS) B057804 (1) COTTER PIN, (FROM PREVIOUS STEPS) B057805 (1) B102217-0-0414 Page 19...
  • Page 20 P3XF(N), P4XF(N) FLARE BUSTERS AND RACKS P3SXF(N) MODELS P4XF(N) MODELS Position the Flare Busters as shown Position the Flare Busters as shown Page 20 B102217-0-0414...
  • Page 21 P3SX(N) FLARE BUSTERS,SMOKER SHUTTER AND RACKS When installing Griddle, in your P3X Gill, please use the Griddle installation instructions provided with Griddle. P3SX(N) MODELS Position the Flare Busters as shown For Smoker Shutter Installation See Illustrated Instructions included with your smoker shutter accessory. Note: When using the Smoker Shutter the Cooking Grids can not be used in the lowest setting.
  • Page 22 P3X(N) AND P4X(N) BRIQUETS AND RACKS Place the 'Char-Master' Briquets in a single layer evenly on your grill's briquet rack. DO NOT dump them onto the briquet rack. A single layer of 'Char-Master' Briquets is all that's needed. There may be some briquets left over.
  • Page 23: Install Racks

    INSTALL RACKS B102217-0-0414 Page 23...
  • Page 24: Propane Gas Grills

    PROPANE GAS GRILLS 3/4” For Natural Gas Grills please proceed to page 28. Attach the LP hose and Regulator to the fitting on the Burner Control Valve mounted on the Control Panel. Tighten this connection with a wrench. LP GAS REGULATOR AND HOSE Page 24 B102217-0-0414...
  • Page 25: Grill Location

    PROPANE GAS GRILLS Grill Location Failure to follow these safety precautions could result in a fire or explosion causing property damage or personal This grill is designed for outdoor use only. injury. Never operate your grill in any building, garage, or other Use extreme caution when handling propane gas cylinders.
  • Page 26 ATTENTION: Propane gas cylinders must comply with Cylinder Requirements and Connection Requirements above. Your Broilmaster Premium Gas Grill requires a standard twenty pound propane gas cylinder, which is available from your grill Note: Not all valve and cylinder combinations are compatible.
  • Page 27: Propane Gas Grills

    LP cylinder, while listening for leaks. If you hear a leak or smell gas, turn off the valve and retighten the connection. If the problem persists contact your Broilmaster dealer. Tank must be secured and installed properly before you attach to Regulator.
  • Page 28: Natural Gas Grills

    NATURAL GAS GRILLS 3/4” Attach the Natural Gas hose to the fitting on the Burner Control Valve mounted on the Control Panel. Snug this connection with a wrench. 12 FT QUICK DISCONNECT HOSE Not Supplied (Purchased Accessory) Page 28 B102217-0-0414...
  • Page 29 NATURAL GAS GRILLS Connection Requirements Grill Location Broilmaster natural gas grills are not equipped with pressure This grill is designed for outdoor use only. regulators. Your gas grill operates at a manifold pressure of seven inches water column. (Your natural gas technician will Never operate your grill in any building, garage, or other understand what this means.)
  • Page 30: Completed Assembly

    COMPLETED ASSEMBLY Thank you for purchasing a Premium Gas Grill and we hope you enjoy years of great meals prepared on your Broilmaster. Please feel free to visit the Broilmaster Facebook page and share photos of your Broilmaster grill. Thank You!
  • Page 31: Owner's Manual For P3X And P4X Grills

    OPERATION - PROPANE AND NATURAL GAS GRILLS Check for Gas Leaks Operating Instructions Check for gas leaks every time you connect your Broilmaster Lighting with the Electric Igniter propane gas grill to a Propane gas cylinder, when a connected cylinder has not been used recently, or when either a natural or propane grill is being used for the first time.
  • Page 32 OPERATION - PROPANE AND NATURAL GAS GRILLS Electrical Accessories Before Cooking Any electrical accessory (e.g. rotisserie) is used on your grill, Before cooking on a grill for the first time, burn off any oil residue must be electrically grounded in accordance with local codes or, from the manufacturing process.
  • Page 33: Maintenance

    Wash with water and a mild detergent. Touch-up paint is available from your dealer. Grease Cup Empty periodically. Broilmaster protective covers are recommended. Clean stain- less steel components with a stainless steel cleaner available in most hardware stores. Venturi Tubes...
  • Page 34: Troubleshooting

    TROUBLESHOOTING Although we have attempted to ensure that your grill will operate properly and satisfactorily, sometimes problems do arise. The following troubleshooting guide lists several possible problems and their probable cause and solution. Do not repair or replace any part of the grill unless specifically recommended in this manual. All other service should be referred to a qualified technician.
  • Page 35: Important Safety Information

    IMPORTANT SAFETY INFORMATION WARNING piders and insects can nest in gas grill burners causing the gas to flow from the front of the burner and ignite under the control panel. This is very dangerous and can damage the grill, making it unsafe to operate.
  • Page 36 IMPORTANT SAFETY INFORMATION Practice Safe Grilling Do not wear loose fitting clothing or readily flammable clothing (such as synthetics) around the grill. Never let clothing, pot holders, or other flammable materials come in contact with or too close to any grate, burner or hot surface. Fabric may ignite and result in personal injury. Use only dry pot holders.
  • Page 37: Cooking Tips

    COOKING TIPS Cook Food To Proper Temperatures Cooking food safely requires that you raise the internal temperature of the meat high enough and for a long enough period of time to kill any food-borne bacteria that may cause illnesses. Color is not the best indicator that food is safe to eat. Use a high-quality probe thermometer to be sure your food is properly cooked.
  • Page 38: Warranty Terms

    WARRANTY TERMS Empire Comfort Systems Inc. warranties this Broilmaster premium gas grill to be free from defects at the time of purchase and for the periods specified below. Broilmaster Premium Gas Grills must be installed by a qualified technician and must be maintained and oper- ated safely, in accordance with the instructions in the owner’s manual.
  • Page 39: Master Parts Distributor List

    To order parts after the warranty period, please contact your dealer or one of the Master Parts Distributors listed below. The Master Parts Distributor list changes from time to time. For the current list go to www.broilmaster.com and click on the Parts button.
  • Page 40: Grill Maintenance History

    GRILL MAINTENANCE HISTORY Date Maintenance Performed PR EM IU M GR ILL S BROILMASTER A Division of Empire Comfort Systems, Inc. 918 Freeburg Ave. Belleville, Illinois 62220 .broilmaster.com isit our web site at www If you have a general question about our products, please e-mail us at info@empirecomfort.com.

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