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Aerotech G-Force Assembly And Operation Instructions Manual page 3

Advanced model rocket

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4. Test the proper positioning and alignment of the FIN-
LOK™ rings by snapping the fins into the fin locks. If any
fin does not snap into place, check to see that each FIN-
LOK™ ring is the correct distance from the back end of the
motor tube and that the fin has no plastic flashing left from
production that may be preventing a proper fit. In addition,
the height of the ribs on either side of the FIN-LOK™ tab
may need to be reduced. Make any adjustments with a
hobby knife or sandpaper. After making any changes,
carefully remove the fins from the FIN-LOK™ rings.
Check that the middle centering ring is still positioned next
to and touching the front FIN-LOK™ ring.
5. Apply a bead of cement where the front centering ring
meets the motor tube. Without getting cement into any of
the finlocks, apply cement only to the areas BETWEEN
DO NOT CEMENT COOLING
MESH INTO MOTOR TUBE
1. Make four 1/4" (6mm) long cuts, 90 degrees apart, in the
front end of the motor tube.
2. Stretch out the cooling mesh to about 6" (15cm) in length.
Insert the cooling mesh into the front end of the motor
tube. (NOTE: Do not cement the mesh into the motor
tube.)
3. Apply a thin film of cement to the front 2/3rd's of the
shoulder of the ejection gas baffle and insert the baffle
shoulder into the front end of the motor tube.
FIN-LOK™ ASSEMBLY (CONT.)
Fin
Locks
Cement
Beads
LABYRINTH™ ASSEMBLY
Motor
Tube
Middle
Centering
Ring
DO NOT ALLOW CEMENT
TO GET IN THE FIN LOCKS
the finlocks where the front FIN-LOK™ ring meets the
middle AERO-FIBRE™centering ring and the motor tube.
6. Without getting cement into any of the fin locks, apply
cement only to the areas BETWEEN the fin locks where
only the front edge of the back FIN-LOK™ring meets the
motor tube. DO NOT apply cement to the back edge of the
back FIN-LOK™ ring. (NOTE: The unique AEROTECH
FIN-LOK™ fin mounting system carries and distributes
aerodynamic and thrust loads throughout an integrated
rocket structure in a manner found in large aerospace
vehicles. Loads are primarily borne by structural mem-
bers and not cement.)
7. Apply a bead of cement around the motor hook forward of
the middle AERO-FIBRE™ centering ring.
Baffle
1/4"/6mm
Flange
Cuts
Permanent
Cooling Mesh
(Stretch Out - 6")
4. Apply beads of cement where the baffle meets the
motor tube and into each of the cuts in the motor tube.
5. Apply cement to the front surface of the baffle flange and
place the front AERO-FIBRE™ centering ring over the
front end of the baffle so it rests upon the baffle flange.
6. Screw the screw eye all the way into the hole at the front
end of the baffle. Securely tie an end of the shock cord to
the screw eye with a square knot. (CAUTION: Do not put
cement on the knot of the shock cord. Cement will weaken
the shock cord.)
3
Front
End
Screw
Eye
Front
Ejection
Centering
Gas Baffle
Ring
Shoulder
Shock
Cord

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