Fabco Power HYDRO 800EP11 Instruction Manual

Fabco power hydro 800ep11 hydraulic generator

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Setting the Standard in Mobile Power
Instruction Manual for Model
HYDRO 800EP11
Hydraulic Generator
Manufacturing of: Vehicle Mounted Generators • Hydraulic Generators
PO Box 582, Chester NY, Phone: 845-469-9151, Fax: 845-469-7871
Web: www.fabcopower.com E-Mail: mail@fabcopower.com

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Summary of Contents for Fabco Power HYDRO 800EP11

  • Page 1 Setting the Standard in Mobile Power Instruction Manual for Model HYDRO 800EP11 Hydraulic Generator Manufacturing of: Vehicle Mounted Generators • Hydraulic Generators PO Box 582, Chester NY, Phone: 845-469-9151, Fax: 845-469-7871 Web: www.fabcopower.com E-Mail: mail@fabcopower.com...
  • Page 2 Fabco Power Instruction Manual GENERAL INFORMATION MODEL: HYDRO 800EP-11 GENERATOR .... BRUSHLESS GENERATOR .... 3600 (60 Hz) GENERATOR VOLTAGE .... 120 or 120/240 MOTOR STARTING .... 300% SURGE VOLTAGE REGULATOR .... INHERENT OUTPUT .... 8000 WATTS CONTINUOUS 9000 WATTS PEAK AT 100°...
  • Page 3: Installation Tips

    Fabco Power Instruction Manual RECOMMENDATIONS MODEL: HYDRO 800EP-11 HIGH PRESSURE LINE ......¾ inch LOW PRESSURE LINE ......1 inch FLOW RATE .......... 12 to 60 GPM (12 GPM IDEAL) FOR BEST RESULTS KEEP HYDRAULIC OIL TEMPERATURE BETWEEN 80°F AND 120°F.
  • Page 4 Fabco Power Instruction Manual Initial Installation and Start-Up Be sure you set the hydraulic flow (GPM) to the generator at Approximately 62.5 HZ or 3750 RPM with NO electrical load on the generator. By using this setting you will have approximately 60HZ (cycles) or 3600 RPM when you are running at full rated load.
  • Page 5: Technical Information

    Fabco Power Instruction Manual TECHNICAL INFORMATION These self-excited and self-regulating generators, although overall dimensions have been reduced to a minimum, are designed for high-level electrical performance and the maximum in operating reliability. PRELIMINARY CHECKS: Before touching the machines, perform a thorough and in depth visual inspection, checking that components are correctly connected up and that no cables or terminals are broken or loose.
  • Page 6: Electrical Connections

    Fabco Power Instruction Manual ELECTRICAL CONNECTIONS 120 / 240 VOLT OPERATION TERMINAL BLOCK 120 VOLT FULL POWER OPERATION TERMINAL BLOCK • Page 6 •...
  • Page 7: Parts Breakdown

    Fabco Power Instruction Manual PARTS BREAKDOWN HYDRO 8 00 EP-11 No. PART # DESCRIPTION 572416 Louvered Panel 572419 Frame For Stator 572420 Drive End Bell 3 a 572428 Screen 572423 Front Bearing 572422 572421 Rotor 572424 Rear Bearing 572418 User Terminal Board...
  • Page 8: Troubleshooting

    Fabco Power Instruction Manual TROUBLE SHOOTING PROBLEMS CAUSES REMEDIES ALTERNATOR EXCITATION Low Speed 1. Check RPM and set at nominal value. FAILURE Faulty capacitor 2. Check and replace. Faulty winding 3. Check that winding resistance is as shown in the tables.
  • Page 9 Fabco Power Instruction Manual FIXED DISPLACEMENT TYPE GEAR PUMP TYPICAL HYDRAULIC SCHEMATIC 1. HYDRAULIC PUMP 2. PRESSURE RELIEF VALVE 3. CONTROL VALVE 4. PRIORITY FLOW CONTROL* 5. GENERATOR HYRAULIC MOTOR 6. CASE DRAIN LINE** 7. RETURN LINE FILTER 8. OIL COOLER 9.
  • Page 10 Fabco Power Instruction Manual BRUSHLESS GENERATOR WIRING • Page 10 •...
  • Page 11 Fabco Power Instruction Manual FABCO BY-PASS FLOW CONTROL FABCO PN 572233 NOTE: THIS ASSEMBLY ONLY NEEDED WITH FIXED DISPLACEMENT TYPE GEAR PUMP. • Page 11 •...
  • Page 12 Fabco Power Instruction Manual • Page 12 •...
  • Page 13 Fabco Power Instruction Manual FABCO POWER INSTRUCTION MANUAL SHAFT CASE DRAIN PRESSURE RETURN NOTE: THE PRESSURE AND RETURN PORTS CAN BE USED ON THE TOP OR THE REAR OF THE MOTOR BY EXCHANGING THE 12 TOP REAR VIEW SAE CAPPED PLUG FITTINGS.

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