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Periodic Maintenance Chart
Item
Cooling system (if applicable)
Oil lines, fasteners
Engine oil and filter change
Front Gearcase oil (if equipped)
Middle Gearcase oil (if equipped)
Rear gearcase oil (if equipped)
Transmission oil
D
Fuel system
E
Radiator (if applicable)
Cooling Hoses
Engine mounts
Exhaust muffler/pipe
Spark plug
E
D Ignition timing
Wiring
D Clutches
D Front wheel bearings
D Brake fluid
Spark arrester
Valve clearance
Idle speed
D Toe adjustment
D Auxiliary brake (if equipped)
Headlight aim
Lubrication Recommendations
Check and lubricate all components at the intervals outlined in the Periodic Maintenance
Chart beginning on page 57, or more often under severe use, such as wet or dusty conditions.
Items not listed in the chart should be lubricated at the general lubrication interval.
Item
Engine Oil
Brake Fluid
Main Gearcase Oil
(Transmission)
Front Gearcase Oil
Front Prop Shaft Yoke
Maintenance Interval
(whichever comes first)
Hours Calendar
50 H
6 M
50 H
6 M
100 H
6 M
100 H
6 M
100 H
6 M
100 H
6 M
100 H
12 M
100 H
12 M
100 H
12 M
100 H
12 M
100 H
12 M
100 H
12 M
100 H
12 M
100 H
12 M
100 H
12 M
100 H
12 M
100 H
12 M
200 H
24 M
300 H
36 M
500 H
-
Lube
PS-4 5W-50 4-Cycle Oil
DOT 4 Brake Fluid
AGL Gearcase Lubricant & Transmission
Fluid
Demand Drive Fluid
U-Joint Grease
Miles (Km)
-
Inspect coolant strength seasonally;
pressure test system yearly
-
Inspect for leaks and loose fittings
1000 (1600) Change oil and filter; (perform a break-
in oil change at one month)
-
Inspect level; change yearly
-
Inspect level; change yearly
-
Inspect level; change yearly
1000 (1600) Change fluid
1000 (1600) Check for leaks at tank cap, lines,
pump, throttle body; replace lines every
2 years
-
Inspect; clean external surfaces
-
Inspect for leaks
-
Inspect
-
Inspect
1000 (1600) Inspect; replace as needed
-
Inspect
-
Inspect for wear, routing, security; apply
dielectric grease to connectors sub-
jected to water, mud, etc.
1000 (1600) Inspect; clean; replace worn parts
-
Inspect; replace as needed
-
Change every two years
-
Clean out
5000 (8000) Inspect; adjust as needed
-
Adjust as needed
-
Inspect periodically; adjust when parts
are replaced
-
Inspect daily; adjust as needed
-
Adjust as needed
See page 60.
See page 74.
See page 63.
See page 64.
Locate fittings and grease (3 pumps
maximum).
MAINTENANCE
Remarks
Method
59
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