Preventive Maintenance; Replacement Parts - Ace Heating Solutions Mini-Pack Operating And Maintenance Instruction Manual

Preventive Maintenance

Every 3 months:
1. Visually check for leaks at any joints, including the valve body, piping, and controls.
2. Visually check for corrosion on the control valve, pilot, bulb, and strainer.
3. Check for full valve shut-off. Refer to
4. Test the temperature hand-wheel and pressure screw for freedom of movement. Lubricate if
necessary.
5. Remove the temperature control bulb from the Mini-Pack and check for any corrosion or erosion.
Remove/clean any scale from bulb surface.
6. Strainers should be inspected and cleaned. Damaged screens should be replaced with same
mesh.
7. Check and tighten flange nuts as needed.
Annual Maintenance:
1. The relief valve must be tripped to insure proper operation as a safety device.
2. Pull the tube bundle and clean the inside and outside of the tube bundle of scale. The frequency of
tube cleaning will be determined after inspection. (Heavy scale will indicate that more frequent
cleaning is necessary). A light sludge or scale coating on the tube greatly reduces its effectiveness.
A marked increase in pressure drop and/or reduction in performance usually indicate cleaning is
necessary. The tube bundle should be cleaned with a tube brush and/or an acceptable cleaning
solution.
3. Check ALL operating components for proper functionality. Check all electrical connections.

Replacement Parts

Ace Boiler maintains a complete equipment list for each Mini-Pack, filed by serial number. In order for us
to give prompt service and to ensure that correct parts are supplied, please be sure and supply the model
and serial number.
Replacement parts may be ordered from directly from manufacturer.
Material Data Safety Sheets
Some of Ace products contain materials that have been recognized as posing health risks. Material
Safety Data Sheets for these materials are available from your local Manufacturer's rep.
requesting this information, be sure to have the model number and serial number available.
If you do not know who your local Manufacturer's Rep is, you can find out by logging into the
www.ajaxboiler.com website, and clicking on the Representative tab found in the table of contents.
www.aceheatingllc.com
Trouble Shooting section on Page 18.
Ace Heating Solutions, LLC
Ajax Boiler Inc.
2701 S. Harbor Blvd.
2701 S. Harbor Blvd.
Santa Ana, CA 92704
Santa Ana, CA 92704
PH: 714.540.2230: FAX: 714.540.2239
Parts: 714.437.9050
www.aceheatingllc.com www.ajaxboiler.com
email: info@ajaxboiler.com
ACE BOILER INC.
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