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Daytona ANIMA 150FDX Owner's Manual

Four-valve head engine
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ANIMA 150FDX ENGINE
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ENGLISH MANUAL SECTION
PARTS CATALOGUE SECTION
CATALOGUE DES PIECES DATACHEES
DAYTONA
Owner's Manual
ANIMA 150FDX
Four-Valve Head Engine
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Page 2 - 25
Page 26 - 36
Page 26 - 36
corp.

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Summary of Contents for Daytona ANIMA 150FDX

  • Page 1 DAYTONA ANIMA 150FDX ENGINE Owner's Manual ANIMA 150FDX Four-Valve Head Engine ENGLISH MANUAL SECTION Page 2 - 25 PARTS CATALOGUE SECTION Page 26 - 36 CATALOGUE DES PIECES DATACHEES Page 26 - 36 corp.
  • Page 2 AＮＩＭＡ Owner's Manual INTRODUCTION Thank you for purchasing of a ANIMA 150FDX Engine. This manual explains operation, inspection, basic maintenance and tuning of the engine. If you have any questions, please contact the dealer you purchased the engine/bike from. Please read this manual very carefully before use.
  • Page 3 If Products require services, you must take it to the authorized dealer, who is appointed by authorized local distributors of DAYTONA. DAYTONA Corp. JAPAN is NOT in the position to take care of services of any kind with the customers or authorized dealers due to the contract with authorized local distributors.

  • Page 4: Table Of Contents

    ＮＩＭＡ 150FDX ENGINE ＮＩＭＡ ＮＩＭＡ AＮＩＭＡ Owner's Manual CONTENTS INTRODUCTION Page 2 CUSTOMER’S RESPONSIBILITY & CUSTOMER SERVICE Page 3 CONTENTS Page 4 PART NAMES Page 5 GENERAL SPECIFICATIONS Page 6 MAINTENANCE SPECIFICATIONS Page 7 – 10 MAINTENANCE INTERVALS Page 11 - 13 PRE-OPERATION INSPECTION AND MAINTENANCE Page 14 ENGINE OIL LEVEL INSPECTION...

  • Page 5: Part Names

    ＮＩＭＡ 150FDX ENGINE ＮＩＭＡ ＮＩＭＡ AＮＩＭＡ Owner's Manual PART NAMES Page 5/38...

  • Page 6: General Specifications

    ＮＩＭＡ 150FDX ENGINE ＮＩＭＡ ＮＩＭＡ AＮＩＭＡ Owner's Manual GENERAL SPECIFICATIONS ENGINE Engine Weight (Dry) 21.5 kg Engine type Air Cooled 4-stroke SOHC Cylinder arrangement Single cylinder, Horizontally mounted Displacement (ANIMA150f) 149.74 cm3 Bore × stroke (ANIMA150f) 62.0 × 49.6 mm (2.441 × 1.953 in) Compression ratio 12.1 : 1 Starting system...

  • Page 7: Maintenance Specifications

    ＮＩＭＡ 150FDX ENGINE ＮＩＭＡ ＮＩＭＡ AＮＩＭＡ Owner's Manual MAINTENANCE SPECIFICATIONS Item Standard Limit Cylinder head 0.05 mm Warp limit ---- (0.002 in) Cylinder: Bore size 62.00 - 62.015mm (2.4409 – 2.4415) ---- Out of round limit ---- 0.05 mm (0.002 in) Camshaft: Drive method Chain drive (Left)
  • Page 8 ＮＩＭＡ 150FDX ENGINE ＮＩＭＡ ＮＩＭＡ AＮＩＭＡ Owner's Manual MAINTENANCE SPECIFICATIONS Item Standard Limit Timing chain: Timing chain No. of links 94 link ---- Timing chain adjustment method Automatic ---- Valve, valve seat, valve guide: Valve clearance (cold) IN 0.05 ~ 0.07 mm (0.0020~ 0.0028 in) ---- 0.05 ~ 0.07 mm (0.0020~ 0.0028 in) ----...
  • Page 9 ＮＩＭＡ 150FDX ENGINE ＮＩＭＡ ＮＩＭＡ AＮＩＭＡ Owner's Manual MAINTENANCE SPECIFICATIONS Item Standard Limit Piston: Piston to cylinder clearance 0.01 ~ 0.04 mm 0.1mm(0.004 in) (0.00039 ~ 0.00157in) Piston size “D” 61.975 ~ 61.99 mm ---- (2.4399 ~ 2.4405 in) Measuring point “H” 8 mm (0.31 in) ---- Piston off-set...
  • Page 10 ＮＩＭＡ 150FDX ENGINE ＮＩＭＡ ＮＩＭＡ AＮＩＭＡ Owner's Manual MAINTENANCE SPECIFICATIONS Item Standard Limit Crankshaft: Crank width “A” 42.2 mm (1.66142 in) ---- Runout limit “C” 0.03 (one-side) 0.1 mm (0.0039 in) Big end side clearance “D” 0.1 ~ 0.35 mm (0.0039 ~ 0.0137 in) 0.6 mm (0.0236 in) Small end free play “E”...

  • Page 11: Maintenance Intervals

    ＮＩＭＡ 150FDX ENGINE ＮＩＭＡ ＮＩＭＡ AＮＩＭＡ Owner's Manual MAINTENANCE INTERVALS Item After Every Every Every Remarks break- race third fifth requir (or 500 (or 1,000 (50km) ENGINE OIL ● ● Replace ● Inspect ENGINE VALVES The engine must ● ● Check the valve be cold.
  • Page 12 ＮＩＭＡ 150FDX ENGINE ＮＩＭＡ ＮＩＭＡ AＮＩＭＡ Owner's Manual MAINTENANCE INTERVALS Item After Every Every Every Remarks break- race third fifth requir (or 500 (or 1,000 e-ed (50km) PISTON RING Check ring ● Inspect ● ● Replace PISTON PIN ● Inspect ●...
  • Page 13 ＮＩＭＡ 150FDX ENGINE ＮＩＭＡ ＮＩＭＡ AＮＩＭＡ Owner's Manual MAINTENANCE INTERVALS Item After Every Every Every Remarks break- race third fifth requir (or 500 (or 1,000 e-ed (50km) SPARK PLUG ● ● Inspect and clean ● Replace OIL COOLING SYSTEM(Option) ● ●...

  • Page 14: Pre-Operation Inspection And Maintenance

    ＮＩＭＡ 150FDX ENGINE ＮＩＭＡ ＮＩＭＡ AＮＩＭＡ Owner's Manual PRE-OPERATION INSPECTION AND MAINTENANCE Before riding for break-in operation, practice or a race, make sure the engine is in good operating condition. Before using this engine, check the following points. ENGINE OIL LEVEL INSPECTION 1.

  • Page 15: Carburetor Setting

    ＮＩＭＡ 150FDX ENGINE ＮＩＭＡ ＮＩＭＡ AＮＩＭＡ Owner's Manual PRE-OPERATION INSPECTION AND MAINTENANCE CARBURETOR SETTING The carburetor is extremely sensitive to foreign matter (dirt, sand, water, etc.). During installation, do not allow foreign matter to get into the carburetor. Always handle the carburetor and its components carefully. Even slight scratches, bends or damage to carburetor parts may prevent the carburetor from functioning correctly.
  • Page 16 1000 hPa Item Recommendation Main Jet #120-#125(without UNI Air Filter) Slow Jet Throttle Valve #6.0 Jet Needle #86590 W956R-1175W(DAYTONA original) #86640 W956R-1171N Clip position : In the 2 or 3rd groove from the top Air screw 2 return Page 16/38...
  • Page 17 ＮＩＭＡ 150FDX ENGINE ＮＩＭＡ ＮＩＭＡ AＮＩＭＡ Owner's Manual PRE-OPERATION INSPECTION AND MAINTENANCE Carburetor KEIHIN PE28 Air Temperature 20 degrees Celsius Humidity Atmospheric Pressure 1000 hPa Item Recommendation Main Jet #120-#125(with UNI Air Filter) Slow Jet Throttle Valve #2.5 #69414 / 46JFQ (-2 / φ2.505) Jet Needle Clip position : In the 3rd groove from the top Air screw...

  • Page 18: Ignition Timing Selection

    ＮＩＭＡ 150FDX ENGINE ＮＩＭＡ ＮＩＭＡ AＮＩＭＡ Owner's Manual PRE-OPERATION INSPECTION AND MAINTENANCE IGNITION TIMING SELECTION ANIMA 190f ENGINE comes with ignition timing selectable CDI unit. To change the ignition timing, it needs to change the connection of the wires that come out of the CDI unit.

  • Page 19: Rev Limiter Selection

    ＮＩＭＡ 150FDX ENGINE ＮＩＭＡ ＮＩＭＡ AＮＩＭＡ Owner's Manual PRE-OPERATION INSPECTION AND MAINTENANCE REV LIMITER SELECTION ANIMA 190f ENGINE comes with rev limiter selectable CDI unit. To change the rev limiter, it needs to change the connection of the wires that come out of the CDI unit.

  • Page 20: Engine Oil Temperature Control

    ＮＩＭＡ 150FDX ENGINE ＮＩＭＡ ＮＩＭＡ AＮＩＭＡ Owner's Manual PRE-OPERATION INSPECTION AND MAINTENANCE ENGINE OIL TEMPERATURE CONTROL WARNING Engine oil temperature is to be strictly controlled at 90 degrees Celsius (194 degrees Fahrenheit) or lower. Serious damage will occur in the engine if engine oil temperature exceeds 90 degrees Celsius or 194 degrees Fahrenheit.

  • Page 21: Electrical Diagram

    ＮＩＭＡ 150FDX ENGINE ＮＩＭＡ ＮＩＭＡ AＮＩＭＡ Owner's Manual ELECTRICAL DIAGRAM Page 21/38...

  • Page 22: Optional Parts

    Owner's Manual OPTIONAL PARTS OIL COOLER The following oil coolers are available from Daytona, but the mount bracket must be made by the customer to fit on his/her bike. The kit components are shown in the below photo. Daytona Part# 74651...
  • Page 23 Sensor fitting M12 x P1.5 (Oil Drain Bolt) For PT1/8(Tapered Thread) sensor Designed for a 8mm inner dia. oil hoses For PT1/8(Tapered Thread) sensor REINFORCED CLUTCH FRICTION DISC Daytona Part # 84749 Reinforced clutch friction disc, 1pc Made by FCC JAPAN Page 23/38...
  • Page 24 ANY FAILURES CAUSED BY THE INSTALLATION OF THESE OPTIONAL PARTS ARE NOT CONSIDERED AS THE DEFECTS OF PRODUCTS. CARBURETOR KEIHIN PWK33 CARBURETOR SETTING PARTS Daytona Part # 86588 JET NEEDLE for PWK33 with Throttle valve #6.0 #86590 / W956R-1175W Keihin PWK33 Carburetor...
  • Page 25 Since these UPGRADE KIT PARTS are designed specifically for the top competition riders, ANY FAILURES CAUSED BY THE INSTALLATION OF THESE OPTIONAL PARTS ARE NOT CONSIDERED AS THE DEFECTS OF PRODUCTS. CARBURETOR KEIHIN PE28 Daytona Part # 85707 (with Throttle valve #3.0) Keihin PE28 Carburetor CARBURETOR SETTING PARTS Daytona Part # 31123...
  • Page 26 ＮＩＭＡ 150FDX ENGINE ＮＩＭＡ ＮＩＭＡ AＮＩＭＡ Owner's Manual OTIONAL PARTS Daytona Part # 65414 Daytona Part No. JET NEEDLE Throttle valve / For PE28 #69359 / 46JFL (+2 / Diameter of straight φ2.465 / RICH) # 65416 ( # 2.0 ) #69361 / 46JFM (+1 / φ2.475)
  • Page 27 ＮＩＭＡ 150FDX ENGINE ＮＩＭＡ ＮＩＭＡ AＮＩＭＡ Owner's Manual PARTS CATALOGUE （ （ （ （ Engine No. ANIMA150FDX 0000000001- ） ） ） ） Ref No. Part No. DESCRIPTION REMARKS 86448 BOLT, HEXAGON FLANGE M10x16 85877 BOLT, HEXAGON FLANGE M6x12 86468 BOLT, HEXAGON FLANGE M6x18 86466 BOLT, HEXAGON FLANGE M6x25 86471...
  • Page 28 ＮＩＭＡ 150FDX ENGINE ＮＩＭＡ ＮＩＭＡ AＮＩＭＡ Owner's Manual PARTS CATALOGUE （ （ （ （ Engine No. ANIMA150FDX 0000000001- ） ） ） ） Ref No. Part No. DESCRIPTION REMARKS 86481 ARM, ROCKER ROLLER EX. COMP 86393 ARM, ROCKER ROLLER IN. COMP 86460 BOLT, COUNTERSINK M6x15 86883...
  • Page 29 ＮＩＭＡ 150FDX ENGINE ＮＩＭＡ ＮＩＭＡ AＮＩＭＡ Owner's Manual PARTS CATALOGUE （ （ （ （ Engine No. ANIMA150FDX 0000000001- ） ） ） ） Ref No. Part No. DESCRIPTION REMARKS 86453 CLIP, PIN PISTON 86381 CRANK SHAFT ASSY 150F STROKE 49.6mm 86383 GEAR, OIL PUMP DRIVE 86415 GEAR, PRIMARY DRIVE...
  • Page 30 ＮＩＭＡ 150FDX ENGINE ＮＩＭＡ ＮＩＭＡ AＮＩＭＡ Owner's Manual PARTS CATALOGUE （ （ （ （ Engine No. ANIMA150FDX 0000000001- ） ） ） ） Ref No. Part No. DESCRIPTION REMARKS 86474 BOLT, HEXAGON FLANGE M6x55 83761 BOLT, HEXAGON FLANGE M6x65 86360 BOLT, HEXAGON FLANGE M6x70 86459 BOLT, HEXAGON SOCKET M6x105 83755...
  • Page 31 ＮＩＭＡ 150FDX ENGINE ＮＩＭＡ ＮＩＭＡ AＮＩＭＡ Owner's Manual PARTS CATALOGUE （ （ （ （ Engine No. ANIMA150FDX 0000000001-） ） ） ） Ref No. Part No. DESCRIPTION REMARKS 83786 BEARING, #6000 86409 CLUTCH COMP 86417 GEAR, STARTER DRIVEN 2 13T 83768 NUT, SMALL M14 86450 83787...
  • Page 32 ＮＩＭＡ 150FDX ENGINE ＮＩＭＡ ＮＩＭＡ AＮＩＭＡ Owner's Manual PARTS CATALOGUE （ （ （ （ Engine No. ANIMA150FDX 0000000001- ） ） ） ） Ref No. Part No. DESCRIPTION REMARKS 86446 BOLT, BANJO M10x22.5 86362 BOLT, HEXAGON FLANGE M6x105 86486 BOLT, HEXAGON FLANGE M6x15 86469 BOLT, HEXAGON FLANGE M6x22 86485...
  • Page 33 ＮＩＭＡ 150FDX ENGINE ＮＩＭＡ ＮＩＭＡ AＮＩＭＡ Owner's Manual PARTS CATALOGUE （ （ （ （ Engine No. ANIMA150FDX 0000000001- ） ） ） ） Ref No. Part No. DESCRIPTION REMARKS 83788 BEARING #6001 83795 BEARING #6203 86454 BEARING NK152712 86464 BOLT, HEXAGON SOCKET M6x10 86418 GEAR IDLE, STARTER 86919...
  • Page 34 ＮＩＭＡ 150FDX ENGINE ＮＩＭＡ ＮＩＭＡ AＮＩＭＡ Owner's Manual PARTS CATALOGUE （ （ （ （ Engine No. ANIMA150FDX 0000000001- ） ） ） ） Ref No. Part No. DESCRIPTION REMARKS 86449 BOLT, HEXAGON SOCKET M6 85877 BOLT, HEXAGON SOCKET M6x15 83833 CONTACT,GEAR INDICATION 86421 DRUM, SHIFT N-1-2-3-4 COMP 86915...
  • Page 35 ＮＩＭＡ 150FDX ENGINE ＮＩＭＡ ＮＩＭＡ AＮＩＭＡ Owner's Manual PARTS CATALOGUE （ （ （ （ Engine No. ANIMA150FDX 0000000001- ） ） ） ） Ref No. Part No. DESCRIPTION REMARKS 84678 BOLT, COUNTERSUNK M6x30 84677 BOLT, COUNTERSUNK M6x35 84676 GASKET, PUMP OIL 83747 PIN, DOWEL Φ8xΦ6.3x12 86382...
  • Page 36 ＮＩＭＡ 150FDX ENGINE ＮＩＭＡ ＮＩＭＡ AＮＩＭＡ Owner's Manual PARTS CATALOGUE （ （ （ （ Engine No. ANIMA150FDX 0000000001- ） ） ） ） Ref No. Part No. DESCRIPTION REMARKS 86407 KICK STARTER ASM Page 36/38...
  • Page 37 ＮＩＭＡ 150FDX ENGINE ＮＩＭＡ ＮＩＭＡ AＮＩＭＡ Owner's Manual PARTS CATALOGUE （ （ （ （ Engine No. ANIMA150FDX 0000000001- ） ） ） ） Ref No. Part No. DESCRIPTION REMARKS 86461 BOLT, COUNTERSUNK M6x15 86464 BOLT, HEXAGON FLANGE M6x25 86472 BOLT, HEXAGON FLNAGE M6x32 86427 BOX, CDI W/ SELECTABLE REV LIMITER...
  • Page 38 corp. 2013.02.22...

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