Daytona ANIMA 190FDX Owner's Manual
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Daytona ANIMA 190FDX Owner's Manual

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ANIMA 190FDX and 190FLX ENGINE
ENGINE No. ANIMA190FDX: 2545000000-
ENGINE No. ANIMA190FLX: 2545000000-
ENGLISH MANUAL SECTION
PARTS CATALOGUE SECTION
CATALOGUE DES PIECES DATACHEES
DAYTONA
Owner's Manual
Page 2 - 26
Page 27 - 37
Page 27 - 37
corp.

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Summary of Contents for Daytona ANIMA 190FDX

  • Page 1 DAYTONA ANIMA 190FDX and 190FLX ENGINE Owner's Manual ENGINE No. ANIMA190FDX: 2545000000- ENGINE No. ANIMA190FLX: 2545000000- ENGLISH MANUAL SECTION Page 2 - 26 PARTS CATALOGUE SECTION Page 27 - 37 CATALOGUE DES PIECES DATACHEES Page 27 - 37 corp.

  • Page 2: Introduction

    Owner's Manual INTRODUCTION Thank you for purchasing of a ANIMA 190FDX or 190FLX Engine. This manual explains operation, inspection, basic maintenance and tuning of the engine. If you have any questions, please contact the dealer you purchased the engine/bike from.

  • Page 3: Customer's Responsibility & Customer Service

    If Products require services, you must take it to the authorized dealer, who is appointed by authorized local distributors of DAYTONA. DAYTONA Corp. JAPAN is NOT in the position to take care of services of any kind with the customers or authorized dealers due to the contract with authorized local distributors.

  • Page 4: Table Of Contents

    ＮＩＭＡ 190FDX and 190FLX ENGINE ＮＩＭＡ ＮＩＭＡ AＮＩＭＡ Owner's Manual CONTENTS INTRODUCTION Page 2 CUSTOMER’S RESPONSIBILITY & CUSTOMER SERVICE Page 3 CONTENTS Page 4 PART NAMES Page 5 GENERAL SPECIFICATIONS Page 6 MAINTENANCE SPECIFICATIONS Page 7 – 10 MAINTENANCE INTERVALS Page 11 - 13 PRE-OPERATION INSPECTION AND MAINTENANCE Page 14...

  • Page 5: Part Names

    ＮＩＭＡ 190FDX and 190FLX ENGINE ＮＩＭＡ ＮＩＭＡ AＮＩＭＡ Owner's Manual PART NAMES Page 5/40...

  • Page 6: General Specifications

    ＮＩＭＡ 190FDX and 190FLX ENGINE ＮＩＭＡ ＮＩＭＡ AＮＩＭＡ Owner's Manual GENERAL SPECIFICATIONS ENGINE Engine Weight (Dry) 21.5 kg Engine type Air Cooled 4-stroke SOHC Cylinder arrangement Single cylinder, Horizontally mounted Displacement (ANIMA150f) 187.18 cm3 Bore × stroke (ANIMA150f) 62.0 × 62.0 mm (2.441 × 2.441 in) Compression ratio 12.1 : 1 Starting system...

  • Page 7: Maintenance Specifications

    ＮＩＭＡ 190FDX and 190FLX ENGINE ＮＩＭＡ ＮＩＭＡ AＮＩＭＡ Owner's Manual MAINTENANCE SPECIFICATIONS Item Standard Limit Cylinder head 0.05 mm Warp limit ---- (0.002 in) Cylinder: Bore size 62.00 - 62.015mm (2.4409 – 2.4415) ---- Out of round limit ---- 0.05 mm (0.002 in) Camshaft: Drive method...
  • Page 8 ＮＩＭＡ 190FDX and 190FLX ENGINE ＮＩＭＡ ＮＩＭＡ AＮＩＭＡ Owner's Manual MAINTENANCE SPECIFICATIONS Item Standard Limit Timing chain: Timing chain No. of links 94 link ---- Timing chain adjustment method Automatic ---- Valve, valve seat, valve guide: Valve clearance (cold) IN 0.05 ~ 0.07 mm (0.0020~ 0.0028 in) ---- 0.05 ~ 0.07 mm (0.0020~ 0.0028 in)
  • Page 9 ＮＩＭＡ 190FDX and 190FLX ENGINE ＮＩＭＡ ＮＩＭＡ AＮＩＭＡ Owner's Manual MAINTENANCE SPECIFICATIONS Item Standard Limit Piston: Piston to cylinder clearance 0.01 ~ 0.04 mm 0.1mm(0.004 in) (0.00039 ~ 0.00157in) Piston size “D” 61.975 ~ 61.99 mm ---- (2.4399 ~ 2.4405 in) Measuring point “H”...

  • Page 10: Maintenance Specifications

    ＮＩＭＡ 190FDX and 190FLX ENGINE ＮＩＭＡ ＮＩＭＡ AＮＩＭＡ Owner's Manual MAINTENANCE SPECIFICATIONS Item Standard Limit Crankshaft: Crank width “A” 42.2 mm (1.66142 in) ---- Runout limit “C” 0.03 (one-side) 0.1 mm (0.0039 in) Big end side clearance “D” 0.1 ~ 0.35 mm (0.0039 ~ 0.0137 in) 0.6 mm (0.0236 in) Small end free play “E”...

  • Page 11: Maintenance Intervals

    ＮＩＭＡ 190FDX and 190FLX ENGINE ＮＩＭＡ ＮＩＭＡ AＮＩＭＡ Owner's Manual MAINTENANCE INTERVALS Item After Every Every Every Remarks break- race third fifth requir (or 500 (or 1,000 (50km) ENGINE OIL ● ● Replace ● Inspect ENGINE VALVES The engine must ●...
  • Page 12 ＮＩＭＡ 190FDX and 190FLX ENGINE ＮＩＭＡ ＮＩＭＡ AＮＩＭＡ Owner's Manual MAINTENANCE INTERVALS Item After Every Every Every Remarks break- race third fifth requir (or 500 (or 1,000 e-ed (50km) PISTON RING Check ring ● Inspect ● ● Replace PISTON PIN ●...
  • Page 13 ＮＩＭＡ 190FDX and 190FLX ENGINE ＮＩＭＡ ＮＩＭＡ AＮＩＭＡ Owner's Manual MAINTENANCE INTERVALS Item After Every Every Every Remarks break- race third fifth requir (or 500 (or 1,000 e-ed (50km) SPARK PLUG ● ● Inspect and clean ● Replace OIL COOLING SYSTEM(Option) ●...

  • Page 14: Pre-Operation Inspection And Maintenance

    ＮＩＭＡ 190FDX and 190FLX ENGINE ＮＩＭＡ ＮＩＭＡ AＮＩＭＡ Owner's Manual PRE-OPERATION INSPECTION AND MAINTENANCE Before riding for break-in operation, practice or a race, make sure the engine is in good operating condition. Before using this engine, check the following points. ENGINE OIL LEVEL INSPECTION 1.

  • Page 15: Carburetor Setting

    ＮＩＭＡ 190FDX and 190FLX ENGINE ＮＩＭＡ ＮＩＭＡ AＮＩＭＡ Owner's Manual PRE-OPERATION INSPECTION AND MAINTENANCE CARBURETOR SETTING The carburetor is extremely sensitive to foreign matter (dirt, sand, water, etc.). During installation, do not allow foreign matter to get into the carburetor. Always handle the carburetor and its components carefully.
  • Page 16 1000 hPa Item Recommendation Main Jet #125(without UNI Air Filter) Slow Jet Throttle Valve #6.0 Jet Needle #86590 W956R-1175W(DAYTONA original) #86640 W956R-1171N Clip position : In the 2 or 3rd groove from the top Air screw 2 return Page 16/40...
  • Page 17 ＮＩＭＡ 190FDX and 190FLX ENGINE ＮＩＭＡ ＮＩＭＡ AＮＩＭＡ Owner's Manual PRE-OPERATION INSPECTION AND MAINTENANCE Carburetor KEIHIN PE28 Air Temperature 20 degrees Celsius Humidity Atmospheric Pressure 1000 hPa Item Recommendation Main Jet #125(with UNI Air Filter) Slow Jet Throttle Valve #3.0 #69414 / 46JFQ (-2 / φ2.505) Jet Needle Clip position : In the 3rd groove from the top...

  • Page 18: Ignition Timing Selection

    ＮＩＭＡ 190FDX and 190FLX ENGINE ＮＩＭＡ ＮＩＭＡ AＮＩＭＡ Owner's Manual PRE-OPERATION INSPECTION AND MAINTENANCE IGNITION TIMING SELECTION ANIMA 190f ENGINE comes with ignition timing selectable CDI unit. To change the ignition timing, it needs to change the connection of the wires that come out of the CDI unit.

  • Page 19: Rev Limiter Selection

    ＮＩＭＡ 190FDX and 190FLX ENGINE ＮＩＭＡ ＮＩＭＡ AＮＩＭＡ Owner's Manual PRE-OPERATION INSPECTION AND MAINTENANCE REV LIMITER SELECTION ANIMA 190f ENGINE comes with rev limiter selectable CDI unit. To change the rev limiter, it needs to change the connection of the wires that come out of the CDI unit.

  • Page 20: Engine Oil Temperature Control

    ＮＩＭＡ 190FDX and 190FLX ENGINE ＮＩＭＡ ＮＩＭＡ AＮＩＭＡ Owner's Manual PRE-OPERATION INSPECTION AND MAINTENANCE ENGINE OIL TEMPERATURE CONTROL WARNING Engine oil temperature is to be strictly controlled at 90 degrees Celsius (194 degrees Fahrenheit) or lower. Serious damage will occur in the engine if engine oil temperature exceeds 90 degrees Celsius or 194 degrees Fahrenheit.

  • Page 21: Electrical Diagram

    ＮＩＭＡ 190FDX and 190FLX ENGINE ＮＩＭＡ ＮＩＭＡ AＮＩＭＡ Owner's Manual ELECTRICAL DIAGRAM for FDX Page 21/40...

  • Page 22: Electrical Diagram

    ＮＩＭＡ 190FDX and 190FLX ENGINE ＮＩＭＡ ＮＩＭＡ AＮＩＭＡ Owner's Manual ELECTRICAL DIAGRAM for FLX Page 22/40...

  • Page 23: Optional Parts

    Owner's Manual OPTIONAL PARTS OIL COOLER The following oil coolers are available from Daytona, but the mount bracket must be made by the customer to fit on his/her bike. The kit components are shown in the below photo. Daytona Part# 74651...
  • Page 24 Sensor fitting M12 x P1.5 (Oil Drain Bolt) For PT1/8(Tapered Thread) sensor Designed for a 8mm inner dia. oil hoses For PT1/8(Tapered Thread) sensor REINFORCED CLUTCH FRICTION DISC Daytona Part # 84749 Reinforced clutch friction disc, 1pc Made by FCC JAPAN Page 24/40...
  • Page 25 Since these UPGRADE KIT PARTS are designed specifically for the top competition riders, ANY FAILURES CAUSED BY THE INSTALLATION OF THESE OPTIONAL PARTS ARE NOT CONSIDERED AS THE DEFECTS OF PRODUCTS. CARBURETOR KEIHIN Daytona Part # 86588 Daytona Part # 85707 with Throttle valve #6.0 with Throttle valve #3.0...
  • Page 26 ANY FAILURES CAUSED BY THE INSTALLATION OF THESE OPTIONAL PARTS ARE NOT CONSIDERED AS THE DEFECTS OF PRODUCTS. INSTALLATION PARTS for KEIHIN PE28 Daytona Part # 46758 Rubber Manifold Set for KEIHIN PE28 Carb CARBURETOR SETTING PARTS JET NEEDLE for PWK33...
  • Page 27 Since these UPGRADE KIT PARTS are designed specifically for the top competition riders, ANY FAILURES CAUSED BY THE INSTALLATION OF THESE OPTIONAL PARTS ARE NOT CONSIDERED AS THE DEFECTS OF PRODUCTS. CARBURETOR SETTING PARTS Daytona Part # 65414 Daytona Part No. JET NEEDLE Throttle valve / For PE28 #69359 / 46JFL (+2 / Diameter of straight φ2.465 / RICH)
  • Page 28 ＮＩＭＡ 190FDX and 190FLX ENGINE ＮＩＭＡ ＮＩＭＡ AＮＩＭＡ Owner's Manual PARTS CATALOGUE Engine No. ANIMA190FDX(FLX) 2545000000- Ref No. Part No. DESCRIPTION REMARKS 86448 BOLT, HEXAGON FLANGE M10x16 85877 BOLT, HEXAGON FLANGE M6x12 86468 BOLT, HEXAGON FLANGE M6x18 86466 BOLT, HEXAGON FLANGE M6x25 86471 BOLT, HEXAGON FLANGE M6x30 83703...
  • Page 29 ＮＩＭＡ 190FDX and 190FLX ENGINE ＮＩＭＡ ＮＩＭＡ AＮＩＭＡ Owner's Manual PARTS CATALOGUE Engine No. ANIMA190FDX(FLX) 2545000000- Ref No. Part No. DESCRIPTION REMARKS 86481 ARM, ROCKER ROLLER EX. COMP 86393 ARM, ROCKER ROLLER IN. COMP 86460 BOLT, COUNTERSINK M6x15 86883 SCREW M6X16 86447 BOLT, TENSIONER 86878...
  • Page 30 ＮＩＭＡ 190FDX and 190FLX ENGINE ＮＩＭＡ ＮＩＭＡ AＮＩＭＡ Owner's Manual PARTS CATALOGUE Engine No. ANIMA190FDX(FLX) 2545000000- Ref No. Part No. DESCRIPTION REMARKS 86453 CLIP, PIN PISTON 86620 CRANK SHAFT ASSY 190F STROKE 62.0mm 86383 GEAR, OIL PUMP DRIVE 86415 GEAR, PRIMARY DRIVE 83768 NUT, SMALL M14 86443...
  • Page 31 ＮＩＭＡ 190FDX and 190FLX ENGINE ＮＩＭＡ ＮＩＭＡ AＮＩＭＡ Owner's Manual PARTS CATALOGUE Engine No. ANIMA190FDX(FLX) 2545000000- Ref No. Part No. DESCRIPTION REMARKS 86474 BOLT, HEXAGON FLANGE M6x55 83761 BOLT, HEXAGON FLANGE M6x65 86360 BOLT, HEXAGON FLANGE M6x70 86459 BOLT, HEXAGON SOCKET M6x105 83755 BOLT, OIL DRAIN M12x1.5 86444...
  • Page 32 ＮＩＭＡ 190FDX and 190FLX ENGINE ＮＩＭＡ ＮＩＭＡ AＮＩＭＡ Owner's Manual PARTS CATALOGUE Engine No. ANIMA190FDX(FLX) 2545000000- Ref No. Part No. DESCRIPTION REMARKS 83786 BEARING, #6000 86409 CLUTCH COMP 86417 GEAR, STARTER DRIVEN 2 13T 83768 NUT, SMALL M14 86450 83787 PIN, LIFTER CLUTCH 86410 WASHER, SPRING Φ24xΦ14.2x1.2...
  • Page 33 ＮＩＭＡ 190FDX and 190FLX ENGINE ＮＩＭＡ ＮＩＭＡ AＮＩＭＡ Owner's Manual PARTS CATALOGUE Engine No. ANIMA190FDX(FLX) 2545000000- Ref No. Part No. DESCRIPTION REMARKS 86446 BOLT, BANJO M10x22.5 86362 BOLT, HEXAGON FLANGE M6x105 86486 BOLT, HEXAGON FLANGE M6x15 86469 BOLT, HEXAGON FLANGE M6x22 86485 BOLT, HEXAGON FLANGE M6x28 86471...

  • Page 34: Parts Catalogue

    ＮＩＭＡ 190FDX and 190FLX ENGINE ＮＩＭＡ ＮＩＭＡ AＮＩＭＡ Owner's Manual PARTS CATALOGUE Engine No. ANIMA190FDX(FLX) 2545000000- Ref No. Part No. DESCRIPTION REMARKS 83788 BEARING #6001 83795 BEARING #6203 86454 BEARING NK152712 86464 BOLT, HEXAGON SOCKET M6x10 86418 GEAR IDLE, STARTER 86919 GEAR, COMP,#3 83796...
  • Page 35 ＮＩＭＡ 190FDX and 190FLX ENGINE ＮＩＭＡ ＮＩＭＡ AＮＩＭＡ Owner's Manual PARTS CATALOGUE Engine No. ANIMA190FDX(FLX) 2545000000- Ref No. Part No. DESCRIPTION REMARKS 86449 BOLT, HEXAGON SOCKET M6 85877 BOLT, HEXAGON SOCKET M6x15 83833 CONTACT,GEAR INDICATION 86421 DRUM, SHIFT N-1-2-3-4 COMP 86915 LEVER, GEAR SHIFT COMP 86424...
  • Page 36 ＮＩＭＡ 190FDX and 190FLX ENGINE ＮＩＭＡ ＮＩＭＡ AＮＩＭＡ Owner's Manual PARTS CATALOGUE Engine No. ANIMA190FDX(FLX) 2545000000- Ref No. Part No. DESCRIPTION REMARKS 84678 BOLT, COUNTERSUNK M6x30 84677 BOLT, COUNTERSUNK M6x35 84676 GASKET, PUMP OIL 83747 PIN, DOWEL Φ8xΦ6.3x12 86382 PUMP, OIL ASSY Page 36/40...
  • Page 37 ＮＩＭＡ 190FDX and 190FLX ENGINE ＮＩＭＡ ＮＩＭＡ AＮＩＭＡ Owner's Manual PARTS CATALOGUE Engine No. ANIMA190FDX(FLX) 2545000000- Ref No. Part No. DESCRIPTION REMARKS 86407 KICK STARTER ASM Page 37/40...
  • Page 38 ＮＩＭＡ 190FDX and 190FLX ENGINE ＮＩＭＡ ＮＩＭＡ AＮＩＭＡ Owner's Manual PARTS CATALOGUE Engine No. ANIMA190FDX(FLX) 2545000000- Ref No. Part No. DESCRIPTION REMARKS 86461 BOLT, COUNTERSUNK M6x15 86464 BOLT, HEXAGON FLANGE M6x25 86472 BOLT, HEXAGON FLNAGE M6x32 86427 BOX, CDI W/ SELECTABLE REV LIMITER 86426 COIL, IGN ITION 86373...
  • Page 40 corp. 2014.01.01...

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